JALTEST OHW 18 - Eclipse Automotive Technology Ltd
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Transcript of JALTEST OHW 18 - Eclipse Automotive Technology Ltd
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JALTEST OHW 18.3 Presentation of Innovations
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Index
Image index ........................................................................................................................................... 5
1. INTRODUCTION TO JALTEST OHW.................................................................................................... 6
2. NEW SOFTWARE FUNCTIONS .......................................................................................................... 7
2.1. JALTEST SOFT ............................................................................................................................... 7
2.1.1. Model filter “Search by system” ......................................................................... 7
2.1.3. Maintenance reset shortcuts ................................................................................... 8
2.1.4. Other functions ................................................................................................................ 8
2.2. GRP .................................................................................................................................................... 9
2.2.1. Tool use history ............................................................................................................. 9
3. NEW DIAGNOSIS FUNCTIONS AND SYSTEMS .................................................................................. 10
3.1. OHW VEHICLES & CONSTRUCTION EQUIPMENT ................................................................. 10
3.1.1 CATERPILLAR ......................................................................................................................... 10
- New Implement control solenoid valves calibration ....................................................................... 10
- New implement position sensors calibration .................................................................................. 10
.................................................................................................................................................................. 11
- New injector coding in the C-7.1 and C-4.4 / C-6.6 systems in the new communication protocol
J1939 ........................................................................................................................................................ 11
- New particulate filter manual regeneration in the new communication protocol J1939 for the
following systems: .................................................................................................................................... 11
o C-9.3, J1939 – Engine control module ............................................................................................. 11
o C-4.4 / C-6.6, J1939 – Engine control module .................................................................................. 12
o C-7.1, J1939 – Engine control module ............................................................................................. 12
3.1.2 HITACHI .................................................................................................................................. 12
- New MC system – Body computer ................................................................................................... 12
3.1.3 HYDREMA .................................................................................................................................. 12
3.1.4 JCB ............................................................................................................................................ 12
o Cluster – Instrument cluster with two new maintenances .............................................................. 12
o SCR – Exhaust gas treatment system ............................................................................................... 12
3.1.5 JOHN DEERE ........................................................................................................................... 13
3.1.6 KOMATSU .................................................................................................................................. 14
- New functions in the ENG system– Engine control module with advanced diagnosis for the D
series (Monitor M) family ........................................................................................................................ 14
3.1.7 KUBOTA ..................................................................................................................................... 14
- New functions in the E-CDIS system– Electronic Diesel Control ...................................................... 14
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3.1.8 ZF ERGOPOWER TRANSMISSION ....................................................................................... 15
- New transmission system available for different models of OHW vehicles and construction
equipment ................................................................................................................................................ 15
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3.1.9 VOLVO CE ................................................................................................................................ 16
3.1.10 WACKER NEUSON .................................................................................................................. 18
- New brand and new models ............................................................................................................ 18
3.2. STATIONARY ENGINES............................................................................................................... 18
3.2.1 CATERPILLAR ......................................................................................................................... 18
- New injector coding in the C-7.1 and C-4.4 / C-6.6 systems in the new communication protocol
J1939 ........................................................................................................................................................ 19
- New particulate filter manual regeneration in the new communication protocol J1939 ............... 19
o C-9.3, J1939 – Engine control module ............................................................................................. 19
o C-4.4 / C-6.6, J1939 – Engine control module .................................................................................. 19
o C-7.1, J1939 – Engine control module ............................................................................................. 19
3.2.2 DEUTZ ....................................................................................................................................... 20
3.2.3 JCB ............................................................................................................................................ 21
3.2.4 JOHN DEERE .......................................................................................................................... 21
3.2.5 KUBOTA ..................................................................................................................................... 21
- New functions in the E-CDIS system – Electronic Diesel Control ..................................................... 21
- New CPC system – Common Powertrain controller ........................................................................ 22
- New functions in the MCM system, electronic diesel control ......................................................... 22
o Parameters ....................................................................................................................................... 22
- New functions in the ACM system, Exhaust gas treatment system ................................................ 22
- New functions in the MCM system, electronic diesel control ......................................................... 22
o Parameters ....................................................................................................................................... 22
- New functions in the ACM system, Exhaust gas treatment system ................................................ 23
- J1939 protocol developed with advanced diagnosis ....................................................................... 23
- New system EEC3 – Exhaust gas treatment system ........................................................................ 23
3.3. STREET SWEEPERS ...................................................................................................................... 24
- New functions in the E-CDIS system – Electronic Diesel Control ..................................................... 24
- New EDC – Electronic Diesel Control available in NC280 R Series ................................................... 25
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Image index
Image 1 Search by text “position sensor” in the diagram configurations ................. 7
Image 2 Maintenance reset shortcuts in Fendt 900 Vario Final Tier 4...................... 8
Image 3 New implement calibration .......................................................................................... 11
Image 4 New maintenance in Cluster ........................................................................................ 13
Image 5 Maintenance in Kubota .................................................................................................. 15
Image 6 New ZF Transmission ....................................................................................................... 16
Image 7 Communication protocol UDS ...................................................................................... 17
Image 8 EMS V3 Particulate filter regeneration .................................................................. 18
Image 9 C-18, J1939 Particulate filter manual regeneration .................................... 20
Image 10 Diesel particulate filter in Kubota stationary engines ................................ 22
Image 11 Particulate filter regeneration in Volvo Penta ................................................ 24
Image 12 Maintenance in sweepers ............................................................................................. 25
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1. INTRODUCTION TO JALTEST OHW
The new software version Jaltest OHW 18.3 once again offers more
improvements and innovations that consolidate this tool as a benchmark in
multibrand diagnosis for Off- Highway Vehicles and Construction Equipment,
Stationary Engines and Street Sweepers.
Below is a summary of the Jaltest OHW 18.3 version update, which includes,
among others, the following innovations:
- New diesel particulate filter regeneration available in Volvo CE.
- New diesel particulate filter regeneration available in Caterpillar.
- New calibrations in Caterpillar wheel loaders.
- New John Deere brand in OHW and Construction Equipment.
- New maintenances in JCB.
Please, take into account that this document is only a summary of the
most relevant information of this new version. For further information, please
visit Jaltest Report.
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2. NEW SOFTWARE FUNCTIONS
2.1. JALTEST SOFT
2.1.1. Model filter “Search by system”
A new filter is added in the model selection of a brand. In order to
facilitate the model selection, from now on you can filter the model family,
search by name, search by category and/or use the new “Search by system”
filter.
2.1.2. Component search in the model system list
In which system can I find a specific sensor?
Which control unit is the boom control lever position sensor in a
Caterpillar 900 Series model connected to? In the central computer, in the
instrument cluster or maybe in the hydraulic system?
From now on, with Jaltest Soft you can search a component through the
“Component search in the model system list” hyperlink by selecting the model
which you want to search in. This option is available in the “Diagrams” main
menu.
Image 1 Search by text “position sensor” in the diagram
configurations
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2.1.3. Maintenance reset shortcuts
Image 2 Maintenance reset shortcuts in Fendt 900 Vario
Final Tier 4
2.1.4. Other functions
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2.2. GRP
2.2.1. Tool use history
The “Tool use history” function is within the “Workshop management” menu of
GRP and is only available to the “Administrator” user. In this menu, you can
filter by user, by Jaltest Link device (for GRP Enterprise) and by date.
- The function list of a system is adjusted to the parameter configuration in the
vehicle. If a parameter that affects to the configuration is changed, that is, to the number of
actions that are listed in the diagnosis menu of a system, the functions dependent on the new
established configuration are added or deleted.
- Memory of the measurement selection in the same diagnosis session. The
measurements that have been displayed remain selected if you do not disconnect from the
system. This allows you navigating and launching other functions without losing the previously
selected measurements.
- Improvement in the maintenance report configuration. In this version, you can
select whether or not the technical data sections of a maintenance service are disp layed in the
reports.
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3. NEW DIAGNOSIS FUNCTIONS AND SYSTEMS
3.1. OHW VEHICLES & CONSTRUCTION EQUIPMENT
Under this category you can find all Off-Highway vehicles and
Construction Equipment. Listed below are the brands with innovations in the
Jaltest OHW 18.3 version.
3.1.1 CATERPILLAR
- New functions in the EHCU I system – Hydraulic system for wheel loaders
(900 series)
- New Implement control solenoid valves calibration
o Load bucket
o Unload bucket
o Maximum current of the load and dump solenoid valve of the
bucket
- New implement position sensors calibration
o Boom
o Bucket
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- New injector coding in the C-7.1 and C-4.4 / C-6.6 systems in the new
communication protocol J1939
- New particulate filter manual regeneration in the new communication
protocol J1939 for the following systems:
o C-9.3, J1939 – Engine control module
Image 3 New implement
calibration
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o C-4.4 / C-6.6, J1939 – Engine control module
o C-7.1, J1939 – Engine control module
- New SCR / DEF system– Exhaust gas treatment system
3.1.2 HITACHI
- New MC system – Body computer
3.1.3 HYDREMA
- New brand and 28 new models
3.1.4 JCB
- New systems developed
o Cluster – Instrument cluster with two new maintenances
o Instrument cluster maintenance interval
o Maintenance reset
o SCR – Exhaust gas treatment system
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3.1.5 JOHN DEERE
- New brand with 229 new models classified in 27 families
- New functionality for John Deere engines: ECU John Deere – System
identification
This function allows the system to autodetect which engine is connected
between the different levels supported.
- New systems developed
o ECU EUI (Level 18 - Tier 3 / Stage III A) – Electronic diesel control
with advanced diagnosis
o HCU – Hydraulic system
o EMU – Body computer
o TCU – Transmission with advanced diagnosis
Image 4 New maintenance in
Cluster
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o SDM – Instrument cluster, multiplexer and display
3.1.6 KOMATSU
- New systems developed for the WA Series (Monitor K)
o ENG – Engine control module with advanced diagnosis
o TRANS – Transmission with advanced diagnosis
o MON – Instrument cluster with advanced diagnosis
- New functions in the ENG system– Engine control module with advanced
diagnosis for the D series (Monitor M) family
- New systems developed for the D Series (Monitor M) family
o MON –Instrument cluster with advanced diagnosis
o PUMP – Hydraulic system with advanced diagnosis
3.1.7 KUBOTA
- New functions in the E-CDIS system– Electronic Diesel Control
o Injector coding
o Particulate filter regeneration
o Exhaust gas aftertreatment system reset
o Soot content on the particulate filter
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o JCB
o 400 Series
o 700 Series
o TEREX
o TA 250
o TA 300
o TA 350
o TA 400
3.1.8 ZF ERGOPOWER TRANSMISSION
- New transmission system available for different models of OHW vehicles
and construction equipment
o DOOSAN
o DA Series
o DL Series
o HYDREMA
o 912 F
o 922 F
o 926 E
o 928 E
Image 5 Maintenance in
Kubota
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o HYUNDAI CE
o HL700 Series
o HL900 Series
3.1.9 VOLVO CE
- New OBD connector in Volvo CE
- Improvement in Machine System Scan in Volvo CE by adding the OBD
connector and UDS communication protocol
Image 6 New ZF Transmission
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- New functions in the EMS V3 system– Engine control module:
o Particulate filter regeneration
o Exhaust gas aftertreatment system reset
Image 7 Communication protocol
UDS
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- New particulate filter regeneration in the ACM V3 system– Exhaust gas
treatment system
- New functions in the EDC system – Electronic Diesel Control
o Injector code
o Particulate filter regeneration
- New systems developed
o CCM – Climate control
o GPMECU 1 – Bo dy computer
o GPMECU 2 – Body computer 2 available in L Series
o GPMECU 3 – Bo dy computer 3 available in L Series
3.1.10 WACKER NEUSON
- New brand and new models
3.2. STATIONARY ENGINES
3.2.1 CATERPILLAR
Image 8 EMS V3 Particulate filter regeneration
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- New injector coding in the C-7.1 and C-4.4 / C-6.6 systems in the new
communication protocol J1939
- New particulate filter manual regeneration in the new communication
protocol J1939
o C-9.3, J1939 – Engine control module
o C-4.4 / C-6.6, J1939 – Engine control module
o C-7.1, J1939 – Engine control module
- New systems developed with the new communication protocol J1939
o SCR / DEF – Exhaust gas treatment system
o C-13, J1939 – Engine control module available in C-13
Cylinders cut-out
Injector buzz test
Particulate filter manual regeneration
o C-18, J1939 – Engine control module available in C-18
Cylinders cut-out
Injector buzz test
Particulate filter manual regeneration
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Image 9 C-18, J1939 Particulate filter manual
regeneration
3.2.2 DEUTZ
- New functions in Deutz EMR4 EDC 17 CV 52 engines
o System checks
o EGR system Test
o EGR Valve opening control
o Intake throttle valve
o Diesel particulate filter
o Maintenance
o EGR (Exhaust gas recirculation) system reset
o Particulate filter replacement
o Soot content on the particulate filter
o Replacement of the diesel oxidation catalyst (DOC)
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3.2.3 JCB
- New SCR system developed – Exhaust gas treatment system
3.2.4 JOHN DEERE
- New ECU EUI (Level 18 - Tier 3 / Stage III A) system developed –
Electronic diesel control with advanced diagnosis
3.2.5 KUBOTA
- New functions in the E-CDIS system – Electronic Diesel Control
o Injector coding
o Particulate filter regeneration
o Exhaust gas aftertreatment system reset
o Soot content on the particulate filter
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3.2.6 MERCEDES BENZ
- New CPC system – Common Powertrain controller
- New functions in the MCM system, electronic diesel control
o Parameters
o Injector coding
o Actuate components
o Boost Pressure Actuator
o Exhaust Gas Recirculation actuator
o System checks
o Cylinder compression
o Quantity correction at idle
o Exhaust Gas Recirculation actuator
o Calibration
o Exhaust Gas Recirculation actuator
- New functions in the ACM system, Exhaust gas treatment system
o System checks
o Metered quantity measurement, AdBlue/DEF
o AdBlue/DEF pump
o Sealing of the AdBlue/DEF dosing unit
3.2.7 MTU
- New functions in the MCM system, electronic diesel control
o Parameters
Image 10 Diesel particulate filter in Kubota
stationary engines
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o Injector coding
o Actuate components
o Boost Pressure Actuator
o Exhaust Gas Recirculation actuator
o System checks
o Cylinder compression
o Quantity correction at idle
o Mechanical checking of the compression
o Calibration
o Exhaust gas recirculation actuator
- New functions in the ACM system, Exhaust gas treatment system
o System checks
o Metered quantity measurement, AdBlue/DEF
o AdBlue/DEF pump
o Sealing of the AdBlue/DEF dosing unit
3.2.8 PERKINS
- J1939 protocol developed with advanced diagnosis
o Cylinders cut-out
o Injector buzz test
3.2.9 SCANIA
- New system EEC3 – Exhaust gas treatment system
o Actuate components
o Dosing unit heater
o AdBlue / DEF dosing valve
o AdBlue / DEF pump
o Coolant control valve, AdBlue / DEF heating circuit
o AdBlue / DEF system heaters
o System checks
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o AdBlue / DEF circuit
o AdBlue / DEF metering
o AdBlue / DEF defrost
3.2.10 VOLVO PENTA
- New functions in the EMS V3 system – Engine control module
o Particulate filter regeneration
o Exhaust gas aftertreatment system reset
- New particulate filter regeneration in the ACM V3 system – Exhaust gas
treatment system
- New functions in the EDC system – Electronic Diesel Control
o Injector code
o Particulate filter regeneration
3.3. STREET SWEEPERS
- New functions in the E-CDIS system – Electronic Diesel Control
Image 11 Particulate filter regeneration in
Volvo Penta
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o Injector coding
o Particulate filter regeneration
o Exhaust gas aftertreatment system reset
o Soot content on the particulate filter
3.3.1 CMAR
- New EDC – Electronic Diesel Control available in NC280 R Series
Image 12 Maintenance in
sweepers
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