Issue 3-16 E WS 4 - Flywheel: Best Managed WordPress Hosting
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WS 4.3302 Issue 3-16 E Tower Workholding Systems TS TriStar clamping against the fixed jaw, mechanically operated jaw widths 80, 100 and 125 mm, with 3 clamping sides Tower workholding system TS 80 TriStar, a workholding system with connection to Matsurra MAM 72 Advantages ● 3 sizes for optimum design to the machining centre ● Clamping of 3, 6 or 12 workpieces with standard jaws ● Clamping of different workpiece dimensions also on one side ● Purely mechanical build up of the clamping force ● Easy and safe operation ● Large jaw openings and high flexibility due to extensive range of clamping jaws ● Highest stability by design as a monoblock ● Optimum protection against contamination and wear through patented guidance and sealing ● Process-safe application of clamping force, also when using grip jaws ● Optimised accessibility Technical data Clamping sides: 3 - arrangement 3 x 120° Operation: mechanically with a torque wrench Clamping: against central jaw or fixed jaw arranged on one side TS 80 TriStar Jaw width: 80 mm Clamping force: 20 kN at 45 Nm Max. jaw opening: 1 x 198 mm 2 x 87 mm TS 100 TriStar Jaw width: 100 mm Clamping force: 25 kN at 55 Nm Max. jaw opening: 1 x 343 mm 2 x 156 mm TS 125 TriStar Jaw width: 125 mm Clamping force: 40 kN at 115 Nm Max. jaw opening: 1 x 476 mm 2 x 226 mm 4 x 108 mm Description The tower workholding systems TS TriStar convince with their durability and precision. The patented guidance and sealing principle works without any delicate sheet metal covers or plastic wipers. The design as a monoblock, without interfaces to each screwed clamping systems, stands for high stability and high ac- curacy. The centrally arranged fixed jaw as a central jaw is without load and thus abso- lutely zero point stable. The workpieces are positioned close to each other, thus reducing the travel paths of the machining centre to a minimum. The purely mechanical operation enables clamping also with low and always reproducible clamping forces. These charac- teristics turn the tower workholding systems TS TriStar into a flexible standard fixture for a wide variety of applications in modern produc- tion. Accessories The extensive range of clamping jaws see data sheet 4.330Z. Handling systems can optionally be used for operation. They increase the user-friendliness and improve the ergonomics. We are pleased to offer you the right system for your machine on request. Consultation Extensive information such as drawings and CAD models are available on request. Our experts will be pleased to advise you also on site, and work with you to find the correct clamping solution. Application TS TriStar tower workholding systems are used on horizontal machining centres, in vertical machining in connection with 4th axis, but also on 5-axis machining centres. The applications range from manually equipped machines to pallet stations and fully auto- mated systems. Customised versions An experienced team of designers is at your disposal to solve your individual clamping task and to develop customised versions. Please contact us. Application example Versions The optimum adaptation to the machining centre and the machining task is facilitated by 2 versions of the TS TriStar workholding sys- tems. Version with 3rd-hand function The operation is made with only one spindle per clamping side. The upper and lower clamping jaw are operated together by means of a spindle and clamp against a fixed central jaw or a fixed jaw arranged on one side. The integrated 3rd-hand function enables to only hold the lower workpiece by operat- ing the spindle. Only after the insertion of the second workpiece above and operating again the spindle, both workpieces are clamped as defined. Version Vector in 2 variants Variant 1: central jaw as fixed jaw Variant 2: 2 x fixed jaw The operation is made with two spindles per clamping side. The 3rd-hand function is omit- ted. The Vector versions are particularly suit- able for clamping of high workpiece weights ( > 15 kg). When used as double workholding system, the upper and lower clamping points can be pressurised with different clamping forces. Subject to modifications ROEMHELD · 927 Horan Drive, Fenton, MO 63026 · Phone: (314) 386-8022 · Fax: (314) 386-8034 · [email protected] Actual issue see www.roemheld-usa.com
Transcript of Issue 3-16 E WS 4 - Flywheel: Best Managed WordPress Hosting
WS 4.3302 Issue 3-16 E
Tower Workholding Systems TS TriStarclamping against the fixed jaw, mechanically operatedjaw widths 80, 100 and 125 mm, with 3 clamping sides
Tower workholding system TS 80 TriStar, a workholding system with connection to Matsurra MAM 72
Advantages ● 3 sizes for optimum design to the machining centre ● Clamping of 3, 6 or 12 workpieceswith standard jaws ● Clamping of different workpiece dimensionsalso on one side ● Purely mechanical build up of theclamping force ● Easy and safe operation ● Large jaw openings and high flexibilitydue to extensive range of clamping jaws ● Highest stability by design as a monoblock ● Optimum protection against contaminationand wear through patented guidance andsealing ● Process-safe application of clamping force,also when using grip jaws ● Optimised accessibility
Technical dataClamping sides: 3 - arrangement 3 x 120°Operation: mechanically with a
torque wrenchClamping: against central jaw or
fixed jaw arranged on one side
TS 80 TriStarJaw width: 80 mm Clamping force: 20 kN at 45 Nm Max. jaw opening: 1 x 198 mm
2 x 87 mm TS 100 TriStar Jaw width: 100 mm Clamping force: 25 kN at 55 Nm Max. jaw opening: 1 x 343 mm
2 x 156 mm TS 125 TriStar Jaw width: 125 mmClamping force: 40 kN at 115 Nm Max. jaw opening: 1 x 476 mm
2 x 226 mm 4 x 108 mm
DescriptionThe tower workholding systems TS TriStar convince with their durability and precision. The patented guidance and sealing principle works without any delicate sheet metal covers or plastic wipers. The design as a monoblock, without interfaces to each screwed clamping systems, stands for high stability and high ac-curacy. The centrally arranged fixed jaw as a central jaw is without load and thus abso-lutely zero point stable. The workpieces are positioned close to each other, thus reducing the travel paths of the machining centre to a minimum. The purely mechanical operation enables clamping also with low and always reproducible clamping forces. These charac-teristics turn the tower workholding systems TS TriStar into a flexible standard fixture for a wide variety of applications in modern produc-tion.
AccessoriesThe extensive range of clamping jaws see data sheet 4.330Z.
Handling systems can optionally be used for operation. They increase the user-friendliness and improve the ergonomics. We are pleased to offer you the right system for your machine on request.
ConsultationExtensive information such as drawings and CAD models are available on request.Our experts will be pleased to advise you also on site, and work with you to find the correct clamping solution.
ApplicationTS TriStar tower workholding systems are used on horizontal machining centres, in vertical machining in connection with 4th axis, but also on 5-axis machining centres. The applications range from manually equipped machines to pallet stations and fully auto-mated systems.
Customised versionsAn experienced team of designers is at your disposal to solve your individual clamping task and to develop customised versions. Please contact us.
Application example
VersionsThe optimum adaptation to the machining centre and the machining task is facilitated by 2 versions of the TS TriStar workholding sys-tems.
Version with 3rd-hand functionThe operation is made with only one spindle per clamping side.The upper and lower clamping jaw are operated together by means of a spindle and clamp against a fixed central jaw or a fixed jaw arranged on one side.The integrated 3rd-hand function enables to only hold the lower workpiece by operat-ing the spindle. Only after the insertion of the second workpiece above and operating again the spindle, both workpieces are clamped as defined.
Version Vector in 2 variantsVariant 1: central jaw as fixed jawVariant 2: 2 x fixed jawThe operation is made with two spindles per clamping side. The 3rd-hand function is omit-ted. The Vector versions are particularly suit-able for clamping of high workpiece weights ( > 15 kg). When used as double workholdingsystem, the upper and lower clamping pointscan be pressurised with different clampingforces.
Subject to modifications
ROEMHELD · 927 Horan Drive, Fenton, MO 63026 · Phone: (314) 386-8022 · Fax: (314) 386-8034 · [email protected]
Actual issue see www.roemheld-usa.com
DimensionsTS 80 TriStar
TS 8
0
TS 8
0
H
M6 x 8 M6 x 8
SW 12 SW 12
h3*
h1**
*
h2**
h416
0
R 125
92
80**
184
72**
30 H7
Ø 1
60
47,5*
Ø 30 h6
80**
10 H
7
72**
R 47,5
TS 8
0
TS 8
0
h1**
*
h2**
h4
H
67,2
Dimensions in mm
* Tolerance ±0.01 mm** Tolerance ±0.02 mm***Tolerance ±0.03 mm
View from below View from below
Arbor provided by the customer
Series TS 80 TriStarJaw width 80 mmClamping force 20 kN at 45 Nm
H [mm]Stroke [mm]h1 [mm]h2 [mm]h3 [mm]h4 [mm]Weight without clamping jaws [kg]Part no. without clamping jaws
Series VersionVariant
TS 80 TriStar3rd-hand 3rd-hand
square base plate round base plate262 248
2 x 30 2 x 30 148 13457 4330 -18 1620 19
9 3364 0131 9 3364 0130
4 x counterboreDIN 974-1-M12-R1
4 x counterboreDIN 974-1-M12-R1
TS 80 TriStarwith square base plate
TS 80 TriStarwith round base plate
Clamping jaws and the associated jaw openings see data sheet WS 4.330Z
Subject to modificationsWS 4.3302 / 3 -16 E
2 Actual issue see www.roemheld-usa.com ROEMHELD
DimensionsTS 100 TriStar
400
120*
*
120
x45
°
200
**
H
M 8x12
SW 14
110
100**
18M16 x 26 (3x)
h3*
h2**
*
h1**
*
h4
20 H
7
160
100
320
300
150*
*25
M 16x 26
H [mm]Stroke [mm]h1 [mm]h2 [mm]h3 [mm]h4 [mm]Weight without clamping jaws [kg]Part no. without clamping jaws
Series VersionVariant
TS 100 TriStar3rd-hand Vector Vector
1 x central jaw 2 x fixed jaw562 599 599
2 x 44 2 x 44 2 x 40320 320 360156 156 146100 100 10035 35 35104 107 107
9 3365 0232 9 3375 0232 9 3395 0232
Dimensions in mm
* Tolerance ±0.01 mm** Tolerance ±0.02 mm***Tolerance ±0.03 mm
View from below16 x counterboreDIN 974-1-M12-R1
Series TS 100 TriStar Jaw width 100 mmClamping force 25 kN at 55 Nm
Clamping jaws and the associated jaw openings see data sheet WS 4.330Z
Subject to modificationsWS 4.3302 / 3 -16 E
3 ROEMHELD Actual issue see www.roemheld-usa.com
DimensionsTS 125 TriStar
25
M 16x 26
400
145
**
150
**
160
252
320
300
110 18M16 x 26 (3x)
200*
*
125**
h1**
*
h3*
h2
h4
SW 17
M8x12
H
20 H
7
Dimensions in mm
* Tolerance ±0.01 mm** Tolerance ±0.02 mm***Tolerance ±0.03 mm
View from below
H [mm]Stroke [mm]h1 [mm]h2 [mm]h3 [mm]h4 [mm]Weight without clamping jaws [kg]Part no. without clamping jaws
Series VersionVariant
TS 125 TriStar3rd-hand Vector Vector
1 x central jaw 2 x fixed jaw707 750 745
2 x 48 2 x 47 2 x 47390 390 436158 158 154110 110 11050 50 50174 185 183
9 3366 0332 9 3376 0332 9 3396 0332
16 x counterboreDIN 974-1-M16-R1
Series TS 125 TriStar Jaw width 125 mmClamping force 40 kN at 115 Nm
Clamping jaws and the associated jaw openings see data sheet WS 4.330Z
Subject to modificationsWS 4.3302 / 3 -16 E
4 Actual issue see www.roemheld-usa.com ROEMHELD
