ISSUE ; 2002-03-02 Rev.1 SIEGLING(JAPAN)LTD. Notice: This material is proprietary to Siegling...

ISSUE ; 2002-03-02 Rev.1

SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD. Notice: This material is proprietary to Siegling Belting and its copy or re-distribution without express written consent is strictly prohibited.

ISSUE ; 2002-03-02 Rev.1 Rev.1

SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.

２０００年度　初級セミナー２０００年度　初級セミナー

Tobacco oriented basicTobacco oriented basic

ISSUE ; 2002-03-02 Rev.1


SIEGLING’s ProductsSIEGLING’s Products

Fig.2Fig.2

Application Product group Cord Core Material (Cover) Designation (Examples)

TRANSILON

EXTREMULTUS

Conveyor belt

Endless belt

Toothed belt

Round belt

Module belt (Pro Link)

Fluororesin (PTFE) belt

Power transmission flat belt

Tangential belt

Folder / Carrier, Layboy tape

90

91

93

95

98

9F

80

81

82

85

Polyester fabric

Polyester fabric

Steel cords

(Non)

(Non)

Glass / Aramide fabric

Polyamide sheet

Polyester cords

Polyester /Aramide fabric

Polyamide sheet

Urethane / PVC / etc.

Urethane

Urethane

Urethane

PP / PE / POM

PTFE

Chrome - leather

Leather/Elastomer/Urethane

Elastomer

Elastomer

E 3/2 U0/U0 FDA(GY/W)

EB 605(G)

TB-T5(G) ､ TB-H(G)

φ3 ､ φ6 ､ φ10

PP-LM 50/0 S1(W)

TGP-10N(BK)

LT 10P ､ LL 20P

LT 10E ､ LL 20E

GG 20E-26(G)

GT 10P(BK) ､ GT 20P(BK)

Power transmission １．

Conveyor belt

9T Polyester fabric PVC / Rubber PHR2-160 MRTxBB FRTRANSTEX

ISSUE ; 2002-03-02 Rev.1 Rev.1


２０００年度　初級セミナー２０００年度　初級セミナー

Tobacco oriented basicTobacco oriented basic

ISSUE ; 2002-03-02 Rev.1


1. Construction (1.1) Raw material1. Construction (1.1) Raw material 　　

Fig.2Fig.2

Conveyor beltConveyor belt

“TRANSILONTRANSILON” 　　　

Top surface

Carcass

polyester fabric 　glass fabricaramide fabric 　etc.

Underside

Polyurethane 　PVCSilicone 　Polyolefin 　synthetic – leather 　etc.

PolyurethanePVC 　Silicone 　Polyolefin 　synthetic – leather 　etc.

ISSUE ; 2002-03-02 Rev.1


(1.2) Details of Raw material for TRANSILON(1.2) Details of Raw material for TRANSILON 　　

Top

faceC

arcassU

nd

erside

( Resin )

90 Fabric

( Resin )

E ; Polyester (Warp / Weft )

AE ; Aramide / Polyester(Warp / Weft )

P ; Polyamide ( Sheet )

EC ; Polyester / Cotton (Warp / Weft )

G ; Glass (Warp / Weft )

Fig.3Fig.3

U ; Urethane

UH ; Hard - urethane

V ; PVC

VH ; Hard - PVC

S ; Silicone

A ; Polyolefin

SB ; Synthetic - leather

F ; Felt

G ; Elastomer

E ; Polyester

P ; Polyamide

Z ; Polyester pile

ISSUE ; 2002-03-02 Rev.1


(1.3) Construction of Carcass(1.3) Construction of Carcass

Carcass

90 FabricWarpWarp (Multi - filament )

Longitudinally flexibleLongitudinally flexible 　　

Weft ( a. Mono - filament )

Weft ( b. Multi - filament )

Laterally stiffLaterally stiff

Laterally flexibleLaterally flexible

E ; Polyester fabric (Warp / Weft )

AE ; Aramide / Polyester fabric (Warp / Weft )

P ; Polyamide ( Sheet )

EC ; Polyester / Cotton fabric (Warp / Weft )

G ; Glass fabric (Warp / Weft )

H ; High-tech fabric

Fig.4Fig.4

Running direction

Underside (resin)

ISSUE ; 2002-03-02 Rev.1


(1.4) Basic construction(1.4) Basic construction

One ply belt 　Fabric

Top face (resin)

Two ply belt

Underside (resin)

Fabric

Three ply belt

Underside (resin)

Fabric

Intermediate layer (resin)

Intermediate layer (resin)

Fabric

Top face (resin)

FabricIntermediate layer (resin)Fabric

Top face (resin)

Fig.5Fig.5

ISSUE ; 2002-03-02 Rev.1


(1.5) Type code of (1.5) Type code of TRANSILONTRANSILON

/E 3 1 /U0 U2 MT - C FDA (W)

/E 8 2 /V5 /STR GLV5 (G)

Surface color

Food suitability

Properties

Surface finish

Surface finish

Coating / Thickness

Coating / Thickness

Number of plies

SD - value

Fabric material

Top face　

Underside　

Top face

Underside

The SD-value indicates the dynamic load-extension properties in long-term use at 1% extension.

E ; Polyester　Ｅ

Unit ； [N/mm]

Coating thickness in 1 / 10 mmCoating thickness in 1 / 10 mm

Coating thickness in 1 / 10 mmCoating thickness in 1 / 10 mm

U0 ＝ Urethane “ 0 mm Coat.”　　　　　　　　　↓　　　　　　　　　　　　　 Urethane – impregnated

Note

U0

Fig.6Fig.6

ISSUE ; 2002-03-02 Rev.1


(1.6) Surface structure (1)(1.6) Surface structure (1)

1. Smooth surface 　1. Smooth surface 　

GLGL Glossy surface 　 E 4/1 V5/V5 STR/GLGL (G)

MTMT Matt surface 　 E 3/1 U0/U2 MTMT (G)

2. Textured surface 　2. Textured surface 　

STRSTR Struktur (Normal textured surface) E 8/2 U0/V5 STRSTR (G)

GSTRGSTR G.Struktur (Coarsely textured surface) E 8/2 U0/U4 GSTRGSTR (G)

Fig.7Fig.7

LFLF Low friction surface 　 E 4/2 U0/U2 LFLF (G)

FSTRFSTR F.Struktur (Fine textured surface) E 4/2 S0/S3 FSTRFSTR (W)

ISSUE ; 2002-03-02 Rev.1


(1.7) Surface structure (2)(1.7) Surface structure (2) 　　

3. Patterned surface 　3. Patterned surface 　

ARAR Anti-Rutsch struktur (Rough-top surface) E 8/2 U0/V20 ARAR (G)

SGSG Gitter Strutur (Lattice texture)　 E 8/2 U0/V10 SGSG (W)

LGLG Longitudinal Grooves 　 E 8/2 U0/U10 LGLG (G)

KNKN Kreuz Noppen (Cross-stud pattern) E 8/2 U0/V20 KNKN (G)

NPNP Negative Pyramiden (Inverted pyramid) E 8/2 U0/V5 NPNP FDA (W)

FGFG Fisch-Grat (Herringbone pattern) E 12/2 U0/V20 FGFG -NA FDA (W)

RR Rhomben struktur (Rhomboid texture) E 12/2 U0/V40 RR (G)

RFRF Rhomben Fein struktur (Rhomboid fine tex.) E 2/1 U0/U2 RFRF FDA (BR)

VNVN (Staggered stud) E 8/2 E0/E10 VNVN -TT (FT)

Fig.8Fig.8

ISSUE ; 2002-03-02 Rev.1


(1.8) Surface structure (3)(1.8) Surface structure (3)

3. Patterned surface 　3. Patterned surface 　

AR SG LG

KN

STR GSTR

NP FG R RF

VN

Fig.9Fig.9

ISSUE ; 2002-03-02 Rev.1


(1.9) Properties(1.9) Properties

PropertiesProperties

- C- C Curved belt E 3/1 U0/U2 MT- C- C FDA (W)

- HC- HC Highly-Conductive E 8/2 U0/U2 MT- HC- HC (BK)

- NA- NA Non-Antistatic E 3/2 U0/U2 - NA- NA FDA (W)

- AM- AM Antimicrobial E 3/2 U0/U2 AM AM - HW (W)

- HW- HW Hot-Wate resistant E 3/2 U0/U2 AM - HW - HW (W)

- SE- SE Schwer-Entflammber (Flame retardant) E 12/2 U0/V5 GSTR -SE-SE - C (BK)

FDAFDAU.S. Food and Drug Administration 　　　　　　　　　　 E 3/2 U0/U2 FDAFDA (W)

Fig.10Fig.10

ISSUE ; 2002-03-02 Rev.1


2. Conveying system (2.1) Basic design2. Conveying system (2.1) Basic design

Knife-edge conveyer

Standard conveyor

Trough conveyer

Curved conveyer

Bucket elevator

Fig.11Fig.11

ISSUE ; 2002-03-02 Rev.1


(2.2) Name of conveyor part(2.2) Name of conveyor part 　　

Snub roller(pulley)

Lower support roller

Conve

ying g

oods

(Ten

sion

drum

)

(Head drum)

Tail drum (pulley)Skid plate

Drive drum (pulley)

Fig.12Fig.12

ISSUE ; 2002-03-02 Rev.1


(2.3) Knife-edge conveyer(2.3) Knife-edge conveyer 　　

Lagged drumLagged drumLagged drumLagged drum

Conve

ying g

oods

Knife-edge (3 - 8r3 - 8r)

Drive drum (pulley)

Belt (Z - splice

Z - splice)

d > 100 mmd > 100 mmd > 100 mmd > 100 mm

Fig.13Fig.13

ISSUE ; 2002-03-02 Rev.1


(2.4) Trough conveyer(2.4) Trough conveyer 　　

Ls Ls ; Transition lengths = belt width bobo ･ C7C7 constantLs Ls ; Transition lengths = belt width bobo ･ C7C7 constant

Trough angle

Drive drum (pulley)

LsLsLsLs

15 20 30 40

0.7 0.9 1.5 2.0

Troughing angle

C7

C7 constant

Fig.14Fig.14

ISSUE ; 2002-03-02 Rev.1


3. Tracking (3.1) Crown3. Tracking (3.1) Crown

Trapezoidal crown Curved

For

For

TRANSILONTRANSILON (bo < 200mm)

EXTREMULTUS

Drum diameter φ ｄ[mm] up to 200 > 200 up to 500 > 5001-ply belts 0.5 0.8 1.02-ply,NOVO,E10/M-E20/M 0.7 1.3 1.53-ply belt 1.0 1.6 2.0

φ ｄ[mm] b ≦ 250mm b ＞ 250mmup to 112up to 140up to 180up to 224up to 355up to 500up to 710up to 1000 1.2 1.5up to 1400 1.5 2up to 2000 1.8 2.5

0.81.01.2

0.30.40.50.6

h

br

8

2

ｂ /４

ｂ /４

ｂ /２

ｂ

ｄ

ｈｈ

ｄｈｈ

ｂ

ｒ

Fig.15Fig.15

ISSUE ; 2002-03-02 Rev.1


(3.2) Crowned pulley(3.2) Crowned pulley 　　

Tension-roller

　 (Cylindrical) 　

　　　　

Running direction

Conveyor length

Head-drum

（ Crown ）

Sunb-roller (

Cylindrical)

Deflection-roller

　 (Cylindrical) 　

　　　

Tail-drum

With conveyor lengths > 5000mm> 5000mm both drumsboth drums should be trapezoidal (or curved).

Theoretically head-drum should be trapezoidal.

Conveyor lengths > 5000mm. or reversible

Crown 　

Fig.16Fig.16

ISSUE ; 2002-03-02 Rev.1


(3.3) Profiles(3.3) Profiles

Fig.17Fig.17

Longitudinal profiles Lateral profiles

Note ; Examination of minimum pulley diameter is required.

The example of use….

Belt tracking prevent Inclined conveying

The example of use….

ISSUE ; 2002-03-02 Rev.1


4. Splicing methods4. Splicing methods 　　

Z-spliceZ-splice Mechanical fastenerMechanical fastenerStepped Z-spliceStepped Z-splice Overlap spliceOverlap splice

■ Uniform thickness■ Flexible 柔軟　→ for knife-edge belt

■ Uniform thickness■ Flexible 柔軟　→ for knife-edge belt

■ Uniform thickness■ Harsh operating conditions　 (e.g. dirty drum)

■ Uniform thickness■ Harsh operating conditions　 (e.g. dirty drum)

■ Harsh operating conditions (e.g. dirty drum, troughed belt)■ cold-pressing is also possible.

■ Harsh operating conditions (e.g. dirty drum, troughed belt)■ cold-pressing is also possible.

■ Easy and quick install and removal (Mechanical fasteners make it possible for customers to splice belts themselves)

■ Easy and quick install and removal (Mechanical fasteners make it possible for customers to splice belts themselves)

Splice angle ; 90 (60) deg.Splice angle ; 90 (60) deg. Splice angle ; 90 deg.Splice angle ; 90 deg. Splice angle ; 80 (90) deg.Splice angle ; 80 (90) deg. Splice angle ; 90 deg.Splice angle ; 90 deg.

Fig.17Fig.17

ISSUE ; 2002-03-02 Rev.1 SIEGLING(JAPAN)LTD. Notice: This material is proprietary to Siegling...

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Transcript of ISSUE ; 2002-03-02 Rev.1 SIEGLING(JAPAN)LTD. Notice: This material is proprietary to Siegling...