Isostatic Refractories - IFGL .Isostatic Refractories ... Nozzle Changer Mechanism (NCM) for quick

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Transcript of Isostatic Refractories - IFGL .Isostatic Refractories ... Nozzle Changer Mechanism (NCM) for quick

  • Isostatic Refractories

    D e d i c a t e d t o C l e a n M e t a l

  • IFGL is the Flagship company of the S K Bajoria

    Group, headquartered at Kolkata, India, having

    diverse business interests and is also involved in

    Insurance Broking, Risk Advisory, TPA Services

    and Art and Culture.

    IFGL is a multinational company, with

    manufacturing facilities at various locations globally:

    IFGL Refractories Limited, Kalunga (near

    Rourkela), Odisha, India.

    IFGL Exports Limited, Kandla, Gujarat, India.

    Monocon International Refractories Limited,

    acquired in 2005, with production facilities at

    Doncaster (U.K.), Tianjin (China) and Benton

    Harbour, Michigan, USA.

    Hofmann Ceramic GmbH, acquired in 2008

    and located at Breitscheid-Erdbach, Germany.

    EI Ceramics LLC USA, acquired in 2010, with

    production facility at Cincinnati, USA.

    IFGL Refractories Limited is engaged in the

    manufacture of Special Refractories for Iron &

    Steel Industry. It has a distinct technological and

    business focus Special Refractories and

    Systems for the Steel Industry. The company

    has a large pool of well trained Engineers and

    Application Specialists to satisfy clients with Total

    Refractory Solution for Flow control in Steel

    Teeming and Continuous Casting of Steel.

    The main manufacturing unit of IFGL is located

    at Kalunga Industrial area, near Rourkela, Odisha,

    India. The Continuous Casting Refractories

    plant in Kalunga, India has started production in

    1993 in technical collaboration with Krosaki

    Harima Corporation, Japan. This plant

    Requisite sophisticated machines for continuous

    casting from tundish, i.e., Tube Changer

    Mechanism (TCM) for quick change of SES in

    Slab Casting, Nozzle Changer Mechanism (NCM)

    for quick nozzle changing in billet casting are

    manufactured, supplied and installed on turn-key

    basis by IFGL in team with Monocon, U.K.

    engineering facility.

    In order to meet the growing demand, in 2012

    IFGL started its second state-of-the art

    manufacturing facility at the Kandla Special

    Economic Zone, Gujarat, India for production

    of Isostatically pressed Continuous Casting

    Refractories.

    EI Ceramics LLC, located in Cincinnati, Ohio,

    USA, acquired in 2010, is engaged in

    manufacturing of Isostatically Pressed

    Continuous Casting Refractories

    for the American markets.

    IFGL-Kandla works

    IFGL-Kandla works

    IFGL-Kalunga works

    manufactures Cold Isostatically Pressed

    Continuous Casting Refractories for Steelmaking,

    Isostatically Pressed Magnesia Carbon Tap Hole

    Sleeves, Slide Gate mechanisms & Refractories,

    Purging Plug mechanisms and Refractories,

    Monolithics and Precast shaped Refractories and

    zircon/zirconia nozzles for open casting.

  • IFA15 IFZ522 IFZ925 IFK561 IFK557 IFA19

  • DEDICATED TO CLEAN METAL

    TUNDISH NOZZLE

  • TUNDISH NOZZLE is an intermediate piece of refractory

    between the Monoblock Stopper and the Sub Entry Nozzle,

    on which the stopper sits to close the flow of steel from

    tundish to the mould. Good performance of tundish nozzle

    is crucial for successful closure of steel flow with the stopper.

    TUNDISH NOZZLE

    Depending on the

    application area of the

    tundish nozzle, they are of

    different shape and size.

    Slab casters with TCM

    system require special

    nozzle with arrangement

    of inert gas purging.

    TYPES OF TUNDISH NOZZLES

    Chemical Analysis (Typical Value)

    LOI %

    BODY

    StandardHigh

    Performance

    Al2O3 %

    SiO2 %

    MgO %

    ZrO2 %

    Physical Properties (Typical Value)

    AP %

    BD gm/cc

    MOR Kg/cm2

    31.50 28.50 22.50 15.20 22.50 17.15 22.19

    50.20 60.90 62.20 80.50 62.20

    12.28 6.45 6.20 1.90 6.20

    72.50 69.33

    4.80 4.80

    15.85 15.81 14.53 17.21 14.53 16.69 16.06

    2.35 2.47 2.62 2.77 2.62 2.48 2.49

    101 105 111 103 111 102 93

    Mix Code IFA05 IFA236 IFA15 IFA11 IFA15

    Application

    IFM623 IFM03

    Alumina Magnesia

    CUP AREA

    TECHNICAL SPECIFICATION

    Nozzle forBloom Caster

    Nozzle forBillet Caster

    Nozzle forFoundry

    TCMNozzle

    MBS Seat Area

    Body

    ErosionResistant

    Head Quarter & Sales Office : 3 Netaji Subhas Road, Kolkata - 700 001, India

    Tel : +91 33 2248 2411, Fax : +91 33 2243 0886, E-mail : ifgl.ho@ifgl.in

    Factory : Sector B, Kalunga Industrial Estate

    P. O. Kalunga - 770 031, Odisha, India

    CIN : L27202OR1989PLC002971

    IFGL Exports Ltd.

    Plot No. 638-644

    Kandla SEZ

    P.O. Gandhidam

    370230, Gujarat

    The above values are typical test results obtained from routine laboratory analysis and does not in any way specify the maximum or minimum value of any property.

  • I N T E R N A T I O N A L

    R E F R A C T O R I E S

    TIANJIN

    MONO CERAMICS INC

    Benton Harbour, Michigan 49022, USA

    Tel: +269 925 0212

    Fax: +269 925 5222

    E-mail: sales@monoceramics.com

    Mhlweg 14

    D-35767 Breitscheid-Erdbach

    Tel.: +49 27 77 9145-0

    Fax: +49 27 77 9145-55

    E-mail: info@hofmann-ceramic.de

    Tianjin Monocon Aluminous Refractories Ltd

    Tianjin Economic Development Area

    Tianjin - 300 457, P R China

    Tel: +86 22 66293245 / 46

    Fax: +86 22 66293243

    E-mail : tianjin @ifgl-monocon.com

    EI Ceramics LLC

    Head Quarter & Sales Office : 3 Netaji Subhas Road, Kolkata - 700 001, India

    Tel : +91 33 2248 2411, Fax : +91 33 2243 0886, E-mail : ifgl.ho@ifgl.in

    Factory : Sector B, Kalunga Industrial Estate

    P. O. Kalunga - 770 031, Odisha, India

    CIN : L27202OR1989PLC002971

    IFGL Exports Ltd.

    Plot No. 638-644

    Kandla SEZ

    P.O. Gandhidam

    370230, Gujarat

    2600 Commerce Blvd

    Cincinnati, Ohio 45241, USA

    Tel: +1 513 772 7001

    Fax: +1 513 772 7055

    E-mail : jmcintosh@eiceramics.com

    Old Denaby, Doncaster, South Yorkshire

    DN12 4LQ, United Kingdom

    Tel: +44 1709 864848

    Fax: +44 1709 860481

    E-mail: sales@ifgl-monocon.com

    Website : www.monocon.com

    Tianjin Monocon Refractories Co. Ltd.

    Tianjin Economic Development Area

    Tianjin - 300 457, P R China

    Tel: +86 22 66293245 / 46

    Fax: +86 22 66293243

    E-mail : tianjin @ifgl-monocon.com

    IFGL Jacket_Part1IFGL Jacket_Part2IFGL Ladle Shroud1IFGL Monoblock Stopper1IFGL SEN1IFGL TundishIFGL Jacket_Part4