ISO Managementsysteme Seminare & Audits AIAG CQI ......The new AIAG CQI-9, 4th Edition was...

ISO Managementsysteme

Seminare & Audits

AIAG CQI Standards

TopQM-Systems ist lizenzierter Trainingspartner von:

Automotive Support

TopQM-Systems Online Training

New CQI-9, 4th Edition – Key Changes

TopQM_online_lecture_new_CQI9_4.Edition_main_changes_V003_en.

© TopQM-Systems Germany

TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.June 2020

Co

nte

nt

The Most Important Changes to the new CQI-9

Seminar Possibilities with regards to the new CQI-9

Summary / Conclusion

Welcome and Introduction of Trainer Team

3

4

5

1

In Closing7

Sequence of the Online Training2

Short Feedback Session: Q & A by the Trainer6

Page 2



Welcome and Introduction of Trainers

Page 3

Mirko Nowak

Andreas Redaoui

TopQM-Systems QM ExpertsAIAG CQI-Trainers / SpeakersAIAG CQI-Auditors

CQI-9 Pioneers since 2006

certified VDA-QMC TrainersVDA6.3 AuditorsIATF16949 1st & 2nd Party Auditors

PSCR Trainers



Sequence & Communication Rules

Duration of Presentation ca. 1h - 45 min. presentation + 15 min. answering most important questions

Page 4

You have the possibility to pose questions briefly via Chat – we shall answer the top 5 questions at the end of thepresentation

Share screen: please DO NOT share your screen – except if the moderator gives his permission

Further Actions: please DO NOT activate RECORDING – this would be visible to all

TEAMS Functions

Begin Recording



Sequence & Communication Rules

After the Online Presentation you will receive:

>the Presentation for download on our Home Page:www.topqm.de & www.topqm.com

a

Page 5

Please switch your microphone to „MUTE"

Please switch OFF your camera

https://topqm.com/topqm-online-service-en/online-lecture-cqi-9-4th-edition

https://topqm.de/topqm-online-service/online-vortrag-cqi-9-4th-edition



The Most Important Changes in the New CQI-9

new 4. Edition

June 2020

Source: AIAG www.aiag.org, Southfield MI , USA

Page 6



The new AIAG CQI-9, 4th Edition was officially released in June 2020And is officially published as:

CQI-9, 4th Edition, Juni 2020

This CQI Standard is officially registered under the following ISBN no.:

ISBN 978 1 60534 44 9Source: AIAG www.aiag.org, Southfield MI , USA

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AIAG Product Code

XO-CQI-9-4



The Most Important Changes in the New CQI-9

Source: AIAG www.aiag.org, Southfield MI , USA

Page 8

October 2011



Page 9

Process Tables

CARBON CORRECTION

The Process Tables have remained, with onlyminor changes

Already published in May 2014 as ERRATA Sheet



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CQI-9 4th Edition

CQI-9 Structure NEW

Cover Sheet

Sections 1-3

Section 4 Jobaudit

Process TablesNo Changes in Structure



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Cover Sheet…has not had major

changes in terms of content



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Cover Sheet – Audit Evaluation

The system for Evaluation hasremained unchanged

No Changes

„Needs Immediate Action“:

The methodology has become stricter! This means that the Responsible for Quality must be involved and must approve the respectivedeviations, as well as stop the productionwhen suspect parts are being produced



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Section 1-3

Section 1 - Management Responsibility and Quality Planning

Section 2 - Floor and Material Handling Responsibility

Section 3 - Equipment

No Structural Change

Main Audit Questionnaire



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Generally unchanged, with exception of specific contentadditions, such as CP, Process Parameters ….



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Assessor QualificationsThe Assessor Qualifications for conducting HTSA audits havechanged!



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Die Mindestinhalte der Pyrometrie-Protokolle wurden aktualisiert

Test report P 3.2.5 Instrument Calibration

Test report P 3.4.7 TUS Report

Test report P 3.3.5 SAT Report

Some requirements have bee added with respect to minimum content of test reports, such as

Point P3.2.5 (Instrument) and P3.3.5 (SAT) Accreditation Symbol on the test report if not performed inhouse Signatures are now possible in electronic form

On the TUS report, more technical points were included

Source: www.dakks.de Source: www.ilac.org

International Laboratory Accreditation Cooperation



Page 17

RTDs (Resistance Temperature Detectors) are now included

Section P 3.1 Thermocouples - RTDs (Resistance Temperature Detector / Device) are nowincluded, for example PT100

Grace periods are now considered in sections for Instruments, SAT and TUS

Grace periods are now considered in sections P3.2 Instrumentation, P3.3 SAT as well asP3.3 TUS, when calibration and test validities are exceeded (generally 14 days)



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Requirements for SAT have changed

2 Possibilities for Test Thermocouples: temporary „or“ permanent (old Coparative Methode)



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Requirements for SAT have changed

SAT Coparative Method: the High Limit Thermocouple is now used



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The Requirements for TUS have been supplemented

The Requirements for TUS have been supplemented, for cases where the

conventional TUS is not possible or impractical on the basis of furnace construction

The requirements for calculating the necessary number of TUS

Thermocouples for large furnace volumes was revised (refer to Table P3.4.1, Remark 1)

The requirements regarding the number and positioning of the necessary TUS Thermocouples with regard to the respective work zones were newly described and betterpresented



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< 0,3m added

Positioning is more clearly

defined and graphically

depicted (extract)



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The Layout of CQI-9 questions (Section 1-3) was restructured to more clearly specifiydetailed requirements

The questions from the Main Audit Questionnaier were divided into individual questions, which are identical to the previously specified „Requirements and Guidance in the mainquestions.

This means that the Auditor must increase the scope of the audit evidence to accommodatethe necessary details in the audit report

Number of Requirements from the Main Audit Questionnaire from Section 1-3

CQI-9 3.Edition CQI-9 4.Edition

50 161



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The Layout of CQI-9 questions (Section 1-3) was restructured to more clearly specifiydetailed requirements

1,4 Are heat treat process control plans up to date and reflecting current processing?Reference automotive industry Control Plan guidelines. The Control Plan may be specific for each part or part family or it can be process specific and

written for each process. In any case it describes required controls and actions for each process step as well as periodic requirements to assure

process is in control.

RequirementsObjective

EvidenceN/A

Satis-

factory

Not Satis-

factory

Needs

Immediate

Action

The organization shall incorporate the use of a documented Control Plan reflecting the

current process.XXXXX x

Control Plans shall address all process steps from part receipt to part shipment and

identify all equipment used and all key heat treat process parameters as defined by the

organization.XXXXX x

A cross-functional team shall be used in the development of the Control Plan and shall be

consistent with all associated documentation such as FMEAs, work instructions and shop

travelers.XXXXX x

All special characteristics as defined by the organization or its customers shall be

identified, defined, and addressed in the applicable control plan. XXXXX x

Sample sizes and frequencies for evaluation of process and product characteristics shall

be addressed and shall be consistent with the minimum requirements listed in the

applicable Process Table.XXXXX x

Question IntensionMain Question



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Calibration Requirements for Refractometers was removed

A1.11 3,2 Refractometers (typically used to check polymer quenchants and washer solutions) shall be verified prior to use (with

distilled water) and calibrated annually (per manufacturer's requirements) at a minimum.

CQI-9 3rd Edition

OLD

Exceptions in frequencies or test methods for the evaluation of

product characteristics shall be documented in the customer

approved PPAP control plan



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2 Risk Standards were referenced under „1.3 References“



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New VDA licensed TopQM Seminars in D & USAONLINE / E-Learning OFFENE Seminare Inhouse VOR-ORT

AIAG VDA FMEA CQI-relevant

Automotive Core Tools CQI-relevant

VDA6.5 Produktauditor Brand-Neu – Seminare bereits ab 20.Juli 2020

VDA Band 2 PPF VDA trainings coming soon

PSCR Upgrade-Online / Offene – Inhouse-Seminare

VDA6.3 zertifizierter Auditor Wochenseminar

VDA6.3 Auditor Kartenverlängerung wir übernehmen die VDA-Antragsstellung

Seminar Overview, Dates and Prices available: https://topqm.de/schulung-und-training



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CQI-9 3rd Edition

CQI-9 4th EditionSummary / Conclusion

These were some of the most important changes from the CQI-9 3rd Edition to the new CQI-9 4th Edition. Following, the conlusion from the point of view of TopQM-Systems

Focus more on the Control Plan

RTDs are included

The basic structure of CQI-9 remains the same (Cover Sheet, Section 1-4, Process Tables)

+

+

+

Process Tables are greatly unchanged+

SAT requirements must be reviewed with AIAG

Too little space for evidence and comments in theExcel sheet for „objective Evidence“

Deckblatt-Layout can be improved

-

-

-

Auditor Qualification raises questions-

Reference to technical details increase theacceptance levels of the standard+

An established standard world-wide+

More focus on Key-/Monitor-/Control Processparameters+



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TopQM CQI-9 Seminars world-wide (outside Europe)

CQI-9 Implementation Heat Treat System Assessment

CQI-11/CQI-12 Implementation Plating and Coating System Assessment

CQI-15 / CQI-17 Implementation Welding- and Soldering System Assessment

CQI-23 / CQI-27 Implementation Molding (Plastic) and Casting System Assessment

More information and international contact see: https://topqm.com/courses-and-training/cqi-seminars-outside-europa

ISO Managementsysteme

Seminare & Audits

AIAG CQI Standards

TopQM-Systems ist lizenzierter Trainingspartner von:

Automotive Support

Questions – Answers - Discussion


TopQM-Systems Online PresentationKey Changes to the new CQI-9, 4th Edition 10.10.2020

Vielen Dank

Für Ihre

Aufmerksamkeit

TopQM-Systems GmbH & Co. KG

TopQM-Systems North America LLC

Trainings, Audits & Quality

Management

313 Olivarri Drive

Anderson SC 29621, USA

Phone +1 864 332 4215

[email protected]

TopQM-CGP Mexico SA de CV

Training, Audits and QM-Systems

Villa Hermosa 145 Villas de la Aurora

C.P. 25296, Saltillo, Coahuila

Phone +52 844 415 7159

[email protected]

Trainings, Audits & QM-Systeme

Oberer Schafackerweg 1

D-74850 Schefflenz, Germany

Phone +49 6293 9289888

[email protected]

Page 31

ISO Managementsysteme Seminare & Audits AIAG CQI ......The new AIAG CQI-9, 4th Edition was...

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