ISO 9001 ULTRA LOW - PECOFacet

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PERRY EQUIPMENT CORPORATION ISO 9001 ULTRA LOW NOx BURNERS S O L U T I O N S F O R USA Patent No. 5827430 and 5893856 (International Patents Granted) ENGINEERED FILTRATION SOLUTIONS

Transcript of ISO 9001 ULTRA LOW - PECOFacet

P E R RY E Q U I P M E N T C O R P O R AT I O N

ISO 9001 ULTRA LOW NOx BURNERSS O L U T I O N S F O R

USA Patent No. 5827430 and 5893856 (International Patents Granted)

E N G I N E E R E D F I L T R A T I O N S O L U T I O N S

MEET AP IREQU IREMENTS

Ultra-Low NOx burners require contaminant-free fuel gas. Particulate and liquid droplets lessthan tenths of a micron can result in burner tipplugging, flame out and thermal instability. Theeffects are elevated NOx emissions, excessiveoperating costs and serious safety concerns.Toaddress this growing concern respected refinerysources recommend the installation of high efficiency filtration systems.

API RP 535 states,Coalescers or fuel filters are required on all Ultra-Low NOx and latest generation burner installations. (1)

Specifically, fuel filters / coalescers capable ofachieving solid and liquid contaminant removaldown to 0.3 micron are recommended.

Why does refinery gas require this level of filtration?

• Array of challenging contaminants and process conditions.

• Emissions reduction.• Investment protection by maintaining

warranty requirements for burners.

Refinery engineers find themselves challenged to specify a filtration system that can achieve 0.3 micron on a reasonable budget. Contrary to the characteristics of refinery gas, most coalescers operate best under very stable conditions . With this in mind, surge tanks andprefilters are often installed upstream. In effect,this preconditions the fuel gas and improvescoalescer performance and filter element life.An alternative approach is the installation of anautomatic self-cleaning coalescing filter, which canbe expensive and cumbersome to accommodate.Both of these methods tend to involve multiplevessels and auxiliary systems, driving up costs andpresenting unnecessary maintenance concerns.

Problems with Ultra-Low NOx burners?PECO HAS THE ULTIMATE SOLUTION

Elements can be changed in 1/4 the time it takes to change the elements in a vertical unit.

H O R I Z O N T A L = E A S Y

REFINERY GAS APPL IC ATIONScan overwhelm vertical coalescers.

Perry Equipment Corporation (PECO®) offers the solution for addressing chronic problems with foulingin Ultra-Low Nox burner applications, while minimizing capital and operating expenses.The PEACHGemini PuraSep® utilizes patented dual coalescing technology to cope with large contaminant loads.This characteristic provides consistent performance over the lifetime of the coalescing element. In addition,choosing a Gemini for your fuel gas coalescer reduces the complexity of the fuel gas system by eliminating the need for ladders, platforms, strainers, filter separators and associated control equipment. Plugged burner tip.

PEACH

GEMINIPuraSep®

One vessel instead of two. No filter-separator required.

Vertical Coalescer Gemini

LIQUIDDIRT

Designed to perform in challenging services, thisGemini was operating atpeak performance in an extremely dirty service thatwas catastrophic for avertical coalescer. Its abilityto handle large contaminantloads makes the PEACHGemini PuraSep perfect forrefinery applications.

The first stage of the PGC element provides abuffer from the rough conditions in refineryapplications. It conditions and pre-coalesces,providing the second stage with optimal condi-tions for coalescing.

Contaminant Loading Characteristics

Gemini eliminates the need for a filter separator

typically required to protect a vertical coalescer.

Second stage of the PGC elementremains clean and performs optimallythroughout the life of the element.

First stage buffers the second stage and conditions the gas for optimal coalescing characteristics.

O P E R A T I O N A N D M A I N T E N A N C E

Each Gemini is equipped for online performance verification via Direct Contaminant Measurement (DCM) laser particle analysis by ScientificProcess Solutions (SPS).

FIRST STAGE USED ELEMENTS

SECOND STAGE USED ELEMENTS

UNUSED ELEMENTS

Removes solid particles and liquid droplets 0.3 micron and larger from gas streams.

PECO's PEACH Gemini PuraSep®

answers the call of refinery Engineers.The patented dual coalescing conceptprovides the Gemini with extraordinarytolerance for high contaminant loadsand fluctuating process conditions, inmost cases eliminating the need for anupstream filter separator or scrubber.The first stage of the Dual Coalescing system filters, conditions and buffers,providing the second stage with optimum conditions for high efficiencycoalescing and extended performancelifetime.This unique concept is accomplished with PECO's PEACH®

coalescing technology ensuringreliable consistent performance in refinery fuel gas applications.

The Gemini is designed to minimizeoperating and maintenance worries.Because of its horizontal configurationno ladders or platforms are required forservicing.The elements can be changedwithout any hand tools and are factorysealed to prevent any possibility ofbypass. Instrumentation is installed atground level for easy access.

The Gemini PuraSep® offers consistentperformance in a safe and easy to maintain configuration on a reasonablecapital and operating budget.Whatmore could a Refinery Engineer need.

For more information on the Gemini:www.perr yequipment.comselect Products select Vessels select PEACH Gemini PurSep®

Corporate Offices & PlantPERRY EQUIPMENT CORPORATIONWolters Industrial ParkP.O. Box 640Mineral Wells,Texas 76068Telephone: 940-325-2575

800-877-PECOTelefax: 940-325-4622 e-mail: [email protected]

Houston Branch Office1758 West Sam Houston Parkway N.Houston,Texas 77043-3115Telephone: 713-973-2575Telefax: 713-467-0475e-mail: [email protected]

Perry EquipmentItaliana S.R.L.Via Camozzi, 10624121 Bergamo (BG)ItalyTelephone: 3903-523-6340Telefax: 3903-523-6380e-mail: [email protected]

Perry Equipment De MéxicoParque Industrial QuerétaroCalle Cerrada La Noria #108Santa Rosa JaurequiQuerétaro, Querétaro, México C.P. 76220Telephone: 52-442-242-1234Telefax: 52-442-242-1235e-mail: [email protected]

Perry Filtration Sdn. Bhd.35-5 Jalan SP 2/1Taman Serdang Perdana, Seksyen 2,43300 Seri KembanganSelangor D.E., MalaysiaTelephone: 603-8941-2366Telefax: 603-8941-1366e-mail: [email protected]

Middle East Sales OfficePerry Equipment CorporationP.O. Box 10895Manama, BahrainTelephone: 973-1729-3309Telefax: 973-1729-4728e-mail: [email protected]

Peco Filters, Ltd.1351 Hastings Crescent S.E.Calgary, AlbertaCanada T2G-4C8Telephone: 403-243-6700Telefax: 403-287-9304e-mail: [email protected]

European OfficesPERRY EQUIPMENT LTD.Brunel Business CourtBrunel Way, ThetfordNorfolk 1P24 1HPEnglandTelephone: 01842 821000Telefax: 01842 821050e-mail: [email protected]

FS-LNX-MB-01 (LHA 2/05) Printed in USA

OTHER PECO REFINERY PRODUCTS

_ Filtration Testing & Troubleshooting Services viawww.sps2test.com

_ Liquid / Liquid Coalescers_ Gas & Liquid Particulate Filters_ Filter Separators_ Scrubbers_ Separators_ Carbon Filters_ Replacement Filter & Coalescer Cartridges_ Quick Opening Closures

In less challenging burner applications suchas processed refinery gas or pipeline natural gas PECO® incorporates NextGeneration PEACH® Coalescing Technologyinto its vertical reverse flow coalescing filter.

PECO’s 77V is specifically designed to meetthe stringent standards for Low NOx burner fuel gas. As with all PECO®

products, care was taken in developmentto deliver a product that performs undertypical application conditions and thensome. PECO’s 77V features:• Full diameter closure• Inlet flow baffling system• Advance Peach® coalescing elements• Outlet baffle• Reliable element sealing arrangement

Online performance verification is available atwww.sps2test.com

For more information on the 77V:www.perr yequipment.comselect Products select Vessels select Series 77 Coalescer

77V

Meets API requirements for fuel gas cleanliness.

SCIENTIFIC PROCESS SOLUTIONS

(1) API RP 535 “Burners for Fired Heaters in Refinery and Petrochemical Service” Working draft 9/12/03

Please refer to www.perryequipment.com

for most current literature edition.

e-mail:[email protected]

web site:www.perryequipment.com