ISO 50001 - Labelab · 2015-06-04 · TOYOTA MATERIAL HANDLING EUROPE 10 What is ISO 50001? 10 ISO...

TOYOTA MATERIAL HANDLING EUROPE 1

TOYOTA MATERIAL HANDLING EUROPE

ISO 50001

LTE Spa – Toyota Material Handling


Team knowledge sharing

Reducing energy

consumption through

the implementation of

ISO 50001 May 2015


SUSTAINABILITY STRATEGY SUPPORTS BUSINESS STRATEGY

SET INDUSTRY STANDARDS

SUSTAINABLE COST SAVINGS

COMPLIANCE

REVENUES▲

NEW PRODUCTS

= Action required

= Opportunity for improvement

= On the right track


Where are we today?

SUSTAINABLE COST SAVINGS



To add preformatted bullets,

click the Home tab and select

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Example of 1 new directive with

Significant impact on our business

• Ensuring compliance with new Energy Efficiency directive

covering buildings, vans and cars

• Identifying EU wide opportunities for sustainable cost saving

• Auditors will also investigate our in house forklift fleet which will

better prepare us to respond to customer queries as they have

the same audit obligations



Why ISO 50001?

2015

2020 2030

Si prevede una

crescita della

domanda di energia

primaria del 45%

(al 2030) equivalente a

+1,6% medio annuo.

SUSTAINABLE COST SAVINGS : Establishing a model to predict future energy costs – first draft, gaps to be filled after energy audits


LTE Lift Truck Equipment


Self-Introduction #3 GMM Self-Introduction #3 GMM 4. Raymondの活動 Group Discussion ISO 50001 MEMBERS Factory; LTE

Location Photos

Production Items Outline of a Factory

Ferrara, Italy

Factory

Standard & Special

Mast Fork Positioner Integrated

Sideshifter

Address Via Caravaggio, 6

44020 S. Giovanni di Ostellato(FE) - Italy

1976

Site area 60,000 m2

Building area 14,000 m2

Employees 360

Main products Develop and Manufacture mast & equipment

Volume of factory shipments

(FYE2013) 16116 (FY2015)

Start of operations

(as of January 31, 2015)

Person in Charge

Marsan Costanzo ASGE

Zaramella Rudy RSGE

Team Member

Ferroni Fabrizio GL Maintenance

Ferrari Andrea PE


What is ISO 50001 ?


What is ISO 50001?

10

ISO 50001 is an international

standard aimed implementing an

energy management system that

adopts the Deming cycle PDCA

(Plan - Do - Check - Act) in order to

achieve continuous improvement

in the energy management .

ISO 50001 represents a further

element of the integrated

management system that includes the

issues of quality, safety and

environment. The standard does not

define specific performance criteria

relating to energy but helps

companies to organize systems and

processes aimed to energy efficiency

improvements: a management that

leads to the reduction of energy

consumption resulting in both

economic and environmental benefits.


• Focus on the performance of the organizations

• Deep analysis of all the process

• Improvement in processes in terms of energy efficiency

• Structured pay-back system based on PDCA improvement

• Accordance with local laws ( DLgs 102/2014 )

Why did you decide to implement ISO 50001?

EFFICIENCY IN PROCESS


How long / complicated was to implement ISO 50001?

• To implement such

management system depends

strongly on the complexity of

the system analyzed.

• Energy audit and machinery

census is the most challenging

part.

• Consumption monitoring plan

as a result of energy balance.

• Documentation and

sensibilization to all

employees.

• Time estimation to achieve

certification: from 4 to 6

months.


1

Below we present some basic steps that a company realize for the energy management

system implementation and ISO 50001 certification:

2

Definition of energy policy: preparation documentation similarly to other

management systems (ISO 9001;ISO 14001; ISO 18001 )

1. Census of all the equipment

2. Historical analysis of consumption by:

• analysis of the energy meters and analyzes production

data;

• identification of energy performance indicators (E-KPI);

• economic analysis

3 Baseline and target set-up

1

2

3

How long / complicated was to implement ISO 50001?


Benefits of the implementation


Helping to achieve energy use reduction and carbon emission in a systematic way

Creating a clear picture of current energy use status, based on which new goals and targets can be set

Evaluating and prioritizing the implementation of new energy-efficient technologies and measures

Providing a framework to promote energy efficiency throughout supply chain

What have been the benefits of the implementation and what could be the

benefits for other factories?

Providing guidance on how to benchmark,

measure, document and report corporate energy

use

Making better use of energy consuming assets,

thus identifying potentials to reduce

maintenance costs or expand capacity

Demonstrating to the stakeholders that

corporate commitment to comply with their best

practice to protect the environment

Fulfilling the associated regulatory requirements

and responding with confidence to green trade

barriers in global market

TOYOTA


Some examples of improvements achived

Item

ENERG

Y

ASPECT

DEP. OBJECTIVE Ref. PDCA TARGET EnPI ACTION/S STAT

US

4 Lighting Milling

Saving in cost

of eletrical

energy

Countermeas

ure sheet

Energy

saving

10666

Saving

(kWh /

year)

Replacing the

transparent

cover increase

natural lighting

Done

6 Electric

motors All

Increase the

efficiency of

the motors in

the machines

more than 10

years aged

Countermeas

ure sheet

Energy

saving

We made a summary

report were evaluated n.

18 electric motors (total

installed capacity 312.2

kW) with portable

analyzer and was

estimated potential

economic savings of 14

353 euro.

Perform

efficiency tests

of the motors

during working

time

Done

15 Lighting FCA

Reduce

Eletrical

consumption

Countermeas

ure sheet

Ligting saving

2540

Saving

(kWh /

year)

Replacing neon

lamps (36W)

with LED lamps

(20W);number

of lamps 32

Done

23

Gas

consump

tion

reductio

n

Coatin

g Plant

Reduce gas

consumption

Countermeas

ure sheet

Energy

saving

3 (saving)

m3 /h

Use low curing

temperature

paints

Done

4

ACTIVITIES FOR IMPROVEMENTS


Next activities

17


1. Energy Management system

Just-in-time monitoring energy system

What you have planned to do regarding your energy management?


2. Energy cost saving for plant lighting

Actual System

Absorption per user = 450 W

Industrial luminaries

Absorption per user = 205 W

An example of saving:

replacement of old lamps with new LED Smart lamps



Lighting

system

cost

monthly cost

(*)

Annual

energy

Saving

Cost

saving

(5 years)

Net

income

(5 years)

Annual

envir.

saving

(ton CO2

eq.)

Annual

envir.

saving

(TEP)

€ 117.300 € 1.995 MWh

155,144 € 139.027 € 19.320 62 29

In the following table we summarize the energy, economic and

environmental results related to the project provided

(*) 60 installments

2. Energy cost saving for plant lighting



QUESTIONS?

TOYOTA MATERIAL HANDLING EUROPE 22 22

ISO 50001 - Labelab · 2015-06-04 · TOYOTA MATERIAL HANDLING EUROPE 10 What is ISO 50001? 10 ISO...

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