Iscar PDF Turning Catalog

Inch 2008

ISCARs Complete

Range of Tools

for Lathes

Main

A1

J

A

B

C

D

E

F

G

H

Contents Index

Contents & Introduction

Groove-Turn and Parting Systems

ISO Turning Tools

Threading

Exchangeable Heads

Multifunction Tools

Hole Making Tools

Materials and Grades

Alphabetical Index

A2

PICTOrIAl Tool RefeRence

TUrNING

Groove-Turn Tools for Small Parts A4

Groove-Turn Tools for General External Applications A4-6

Groove-Turn Tools for Heavy External Applications A7

Tools for Specially Tailored Profile Turning Inserts A7

Tools for Parting and Grooving A8-10

External Undercutting A10

Groove-Turn Tools for Internal Applications A11-13

Groove-Turn Tools for Facing Applications A14-16

Tools for Specific Machine Models A17

External ISO Turning Tools A18-21

Internal ISO Turning Tools A22-24

External and Internal Exchangeable cartridges A24

Threading Tools A25

HOlE MAkING

Drills A26-27

Reamers A28

MUlTIFUNCTION TOOlS A28

A

A2

Main Index

A3

ISCAr UNIqUE SySTEMS OvErvIEw

TUrNING

Groove-Turn System Description and Features A29-31

Groove-Turn clamping Systems A32

TANG-GRIP A33

JET-cUT A34

MODULAR-GRIP A35

PENTAcUT A35

MINcUT A36

The PASSPORT System A40-41

Double-ended, Twisted Insert and Tool

compatibility chart A38-39

HELITURN A42

FEEDTURN A42

MULTI-WEDGE clamp Holders A43

cHAMTURN A44

Interchangeable Boring Heads on a carbide Shank A44

Threading Systems A46

HELITURN LD A45

DrIllING

cHAMDRILL A47

cHAMDRILLJET A48

cHAMGUN A49

A

Main Index

A4

wT

W=.047.106

Tmax=.472

SGFr/l-B-D-SH page B167

wT

W=.087.124

Tmax=.63

GHSr/l page B5GEHSr/l page B6

Tools for Swiss Type and Small Machines

wT

W=.020.080

Tmax=.236

SCHr/l page B7

W=.077.408

Tmax=1.00

GHDr/l page B13

W=.020.157

Tmax=.393

PCHr/l pages B8, B163

wT

W=.094.125

Tmax=.630

PHSr/l page B5

Pictorial Tool Reference

Tools for General Applications

wT

W=.020.252

Tmax=.189

wT

W=.020.252

Tmax=.189

GHMPr/l pages B10, B222

SYSTEMS

GHMr/lpages B10, B222

wT

wT

Main Contents Index

A5

Tools for General Applications

wT

W=.094.125

Tmax=.669

PHGr/l page B16

wT

W=.118.250

Tmax=.866

TGDr/l page B12

wT

W=.077.315

Tmax=1.26

GHGr/l page B15

wT

W=.118.236

Tmax=1.18

HElIr/l page B11

wT

W=.110.252

Tmax=.984

CGHN-S page B27

wT

W=.110.252

Tmax=2.362

CGHN-D/DG page B25HGFH page B27

Pictorial Tool ReferenceSYSTEMS

Blades and Adapters

W=.236-.315

Tmax=1.0

FGHr/l page B17

wT

Main Contents Index

A6

wT

W=.091.252

Tmax=.866

GAD page B22

wT

W.094.125

Tmax=.642

PADr/l-2.4 page B23

wT

W=.087.252

Tmax=.866

GAM pages B22, B222

W=.110.315

Tmax=.866

CGPAD page B19HGPAD page B20TGPAD page B21


wT

W=.020.125

Tmax=.256

PCADr/l page B20

wT

W.020.125

Tmax=.256

PCHBr/l pages B8, B163

wT

W=.118.250

Tmax=1.02

TGHN-D page B28

wT

W=.118.250

Tmax=.984

TGHN-S page B28

Blades and Adapters

wT

Main Contents Index

A7

wT

W=.260.327

Tmax=1.00

GADr/l-8 page B24

wT

W=.315.685

Tmax=4.0

CGHN-P8/10-D page B26

Tools for Heavy Machining

wT

W=.315

Tmax=1.00

GHDr/l page B 13

wT

W=.472.685

Tmax=1.496

GHDr/l-12/14 page B14


W=1.181.78

FTHN page B18

Tools for Profile Turning Inserts

wT

W=.4101.437

Tmax=1.77

THDr/l page B14SXCNN page B18DT-XNHN pages B29-30

Main Contents Index

A8


TANG-GRIP

Parting and Grooving DO-GRIP

wT

wT

W=0.39.250W=0.39.250

Tmax=1.0Tmax=1.0

TGAD page B159D/HGAD page B145

wT

wT

W=.079.157 W=.039.157

Tmax=1.968 Tmax=1.968

TGFS page B159 DGFS page B128

wT

wT

W=.118-.157 W=.118-.157

Tmax=1.968 Tmax=1.968

TGFHr/l page B154 TGFHr/l page B157

wT

W=.039-.236

Tmax=2.362

DGFH-C page B127 (JET-cUT)HGFH/DGFH pages B27, B127

wT

W=.039-.236

Tmax=2.362

DGFHr/l pages B127 B129

Main Contents Index

A9


wT

W=.118-.157

Tmax=1.063

TGTr/l page B160

wT

W=.063.236

Tmax=1.575

SGTFr/l page B168SGAFr/l page B167

wT

W=.047.500

Tmax=11.8

SGFH/r/l pages B169-170

wT

W=.079.157

Tmax=.886

SGTFr/l-D page B168

Parting and Grooving SELF-GRIP

wT

W=.071.216

Tmax=2.245

SGFS page B172

wT

W=0.55.250

Tmax=1.496

DGTr/l pages B130-132

wT

W=0.55.250

Tmax=1.496

DGTr/l-BC page B131

Main Contents Index

A10


W

W=.236, .315

GHvr/l page B16

W

W=.236, .315

GHDkr/l page B16

W

W=.118.252

GHMUr/l page B16

SELF-GRIP

wT

W=.039.197

Tmax=.709

SGB page B171

wT

W=.047.106

Tmax=.472

SGFr/l-B-D-SH page B167

Main Contents Index

A11

Dmin

WT

Dmin=.157

MGUHr page B33

Internal Grooving and Turning BarsSolid carbide Mini-Bars

Dmin

WT

W=.020.118

Dmin=.315

Tmax=.102MG page B34MGCH page B34

Dmin

WT

Dmin=.492

Tmax=.118

GEHIMr/l page B35GEHIMr/l-SC page B35

Dmin

WT

Dmin=.492

Tmax=.118

GEHIr/l page B36GEHIr/l-SC page B36E-GEHIr page B37


Tmax=.0197

MInIcHAM cHAMGRooVe

Tmax=.69

Dmin=.080

Tmax=.100

PICCO pages B78-85

Main Contents Index

A12

Dmin=.787

Tmax=.276

GHAIr/l page B41GHAIr/l-SC page B41

Internal Grooving and Turning

Blades and Adapters

Dmin

WT

W=.075.327

Dmin=.787

Tmax=.787GHIr/l page B38GHIr/l-C page B39GHIr/l-SC page B39

Dmin

WT

W=.118.250

Dmin=.807

Tmax=.700TGIr/l-C page B40

Dmin

WT

W=.118.236

Dmin=1.024

Tmax=.472HElIIr/l page B40

Dmin

WT

W=.118.197

Dmin=2.756

Tmax=.748TGHN-26-M page B45

Dmin

WT

W=.110.252

Dmin=3.661

Tmax=1.024CGHN-32-DGM page B46CGHN-32-M page B46

Dmin

WT

W=.110.252

Dmin=2.756

Tmax=.748CGHN-26 page B44

Dmin

WT

W=.110.252

Dmin=1.969

Tmax=.787CGIN-26 page B43


E-GHIr page B33

Main Contents Index

A13

Dmin

WT

W=.063.197

Dmin=2.820

Tmax=.736SGFH 26-M page B45

W

W

W=.079.315

GEHIUr/l page B48GHIFr/l page B50FGHIFr page B50

Internal Undercutting


Dmin

WT

W=.236.315

Dmin=11.80

GHIFr/l, page B50FGHIFr/l, page B50

Dmin

WT

W=.236.315

Dmin=2.28

Tmax=1.12GHIUr/l-15A, 27.5A GHIUr/l-8v page B49

Boring Bars for Machining Aluminum Wheels

GHIUr/lpage B48

Main Contents Index

A14


Small Diameter face Machining

TW Dmin

MIFHr page B208

W=.060-.087

Dmin=.315

Tmax=.224

TW Dmin

MGCH 09C page B207

TW Dmin

HGHr/l page B209

W=.039.098

Dmin=.512

Tmax=.118

W=.118

Dmin=.472

Tmax=.236

TW Dmin

PICCO r/l015 page B207

W=.098.118

Dmin=.591

Tmax=1.181

TW Dmin

PICCO r/l010 pages B205-206PICCO r/l610PICCO r/l620

W=.039.118

Dmin=.236

Tmax=.138

Main Contents Index

A15


TW Dmin

HFHPr/l-M page B221GHMPr/l page B222

W=.118.236

Dmin=.787

Tmax=.197

TW Dmin

SGFFH page B220

W=.083.236

Dmin=.984

Tmax=1.575

TW Dmin

W=.118.236

Dmin=.984

Tmax=1.260HFHr/l-T pages B210 -211

TW Dmin

SGFFA page B220

W=.079.236

Dmin=.987

Tmax=1.575

TW Dmin

HFHr/l-M page B221GHMr/l page B222

W=.118.236

Dmin=.787

Tmax=.197

TW Dmin

HGAEr/l pages B214-215 HFAEr/l

W=.118.236

Dmin=.472

Tmax=1.260

T

Dmin

HFAIr/l pages B225-226HGAIr/l

W=.118.236

Dmin=.472

Tmax=1.260

T

Dmin

HFIr/l-MC page B227

W=.118.236

Dmin=.787

Tmax=.197

Main Contents Index

A16


TW Dmin

GAFG...r/l page B218

W=.315

Dmin=3.15

Tmax=.984

large Diameter face Machining

TW Dmin

GHFG-r/l-8 page B216

W=.315

Dmin=1.969

Tmax=.984

TW Dmin

GHFGr/l-8 page B216

W=.315

Dmin=3.15

Tmax=.984

TW Dmin

CGFG 51-r/l page B218

W=.315

Dmin=7.087

Tmax=4.724

TW Dmin

HFPAD page B212

W=.118.236

Dmin=.984

Tmax=.787

TW Dmin

SGFFr/l page B219

W=.079.236

Dmin=.984

Tmax=1.181

TW Dmin

W=.157.236

Dmin=1.890

Tmax=1.496HFFr/l-T page B213

T

Dmin

Cr-HFIr/l-M page B228

W=.118.236

Dmin=2.362

Tmax=.197

Medium Diameter face Machining

Main Contents Index

A17

TOrNOS DECO Machines

DGHAl DECO Page B137

TrAUB Machines

Tools for Specific Machine Models

DGFHr/l-B-D-r/l Page B129

DAvENPOrT Machines

HMSDv 50l Page B142

HMSDv PEN Page B142

HMSDv SXCN Pages B29, B142

BrOwN & SHArP Machines

SCrEw Machines HMSN - Acme Gridley Page B138

- Conomatic Page B139

- New Britian Page B140

- Do-it-yourself Page B140

MODErN Machines

Pages B133-136Pages B143-144 HSTBS

Page B141

APPlIcATIon InDeXSYSTEMS

DGTr/l-B-D-Tr Page B132

HSTBS PEN Page B141

Main Contents Index

A18


external Turning Tools

SUXCr/l-CMpage C30

95

95

95

95

95

9595

85

MUlNr/l-Mwpage C13HSk MUlNr/l-Mwpages E8-9kM MUlNr/l-Mwpage E47

SlFNr/lpage C8C-SlFNr/lpage E25kM-SlFNr/lpage E46

SlANr/lpage C7kM-SlANr/lpage E45HSk-SlANr/lpage E7C-SlANr/lpage E24

93

91

93

DwlNr/l page C12MwlNr/l-w pages C14, C66

SwAPr/lpage C39SwBPr/lpage C39SwDPr/lpage C39SwEPr/lpage C39

9595

6045

9075

PqSNr/lpage C11

PqFNr/lpage C11PqFNr/l-CApage C66

95 45

45

SllNr/lpage C9

12

78PqlNr/lpage C11PqlCr/l-CApage C31

95

C-MUlNr-Mwpage E26

Main Contents Index

A19


TCkNr/lpage C42MCkNr/lpage C19

DSBNr/lpage C24CSrNr/lpage C42TSrNrpage C42

75

CSkNr/lpage C44

MSDNNpage C26CSDNNpage C43SSDCNpage C35TSDNNpage C43

DSDNNpage C23

75

45

MSSNr/lpage C26CSSNr/lpage C43TSSNr/lpage C44PSSNr/l-CApages C25, C68DSSNr/l

page C24

45

DCBNr/lpage C16TCBNr/lpage C41

SCACr/lpage C32MClNr/lpage C19, E10,E27, E47SClCr/lpage C32, E27,E48PClCr/l page C32

CClNr/l page C41DClNr/l page C17TClNr/l page C41

95

95

75

Main Contents Index

A20

external Turning


CkJNr/lpage C2127max93

TDNNNpage C45SDPCNpage C33

DDJNr/lpage C21HSk-DDJNr/lpage E10C-DDJNr/l-15page E28kM-DDJNr/l-15page E48MDJNr/lpage C21TDJNr/l-CHpage C45

27max93

60max62.5

SDJCr/l page C33C-SDJCr/l-11 page E31kM-SDJCr/l-11 page E52SDACr/l page C33PDACr/l-S page C32

SvJCrpage C34HSk-SvJCr/lpage E12C-SvJCr/lpage E32kM-SvJCr/lpage E53PvACr/l-Spage C33SvJNr/l-Fpage C22kM-MvJNr/l-16page E50

C-SvJNr/l-12Fpage E29kM-SvJNr/l-12Fpage E49MvJNr/lpage C23C-MvJNr/l-16page E30

SvvNN-Fpage C22HSk-SvvNN-Fpage E11 C-SvvNN-12Fpage E29kM-SvvNN-12Fpage E50kM-MvvNN-16page E51SvvCNpage C34

72.5 70max

50max93

C-SvvCNpage E33kM-SvvCNpage E54

Main Contents Index

A21

external Turning


PSANr/lpage C29

MTFNr/lpage C28STFCr/lpage C35E-STFCr-HEADpage C61

C-DTGNr/l-22page E31kM-DTGNr/l-22page E52MTGNr/lpage C27PTGNr/l-CApage C67kM-PTGNr/l-16page E51CTJNr/l-CEpage C44

C-PTGNr/l-16page E30CTGPr/l page C38STGCr/l page C35DTGNr/l page C26

91

91

MTENN-wpage C29MTENNpage C29

MTJNr/l-wpage C27CTJNr/lpage C44

60 55max93 22max

SrGCr/lpage C36C-SrGCr/lpage E33kM-SrGCr/lpage E54CrGCr/lpage C46

SrNCNpage C36CrDNN-CEpage C45

CrGNr/lpage C46

Main Contents Index

A22


carbide Shank Bars for Various Boring Heads

Page

E1/2-SHANk C48Boring HeadsE-PwlNr/l 10-3 HEAD C54 E-SClCr/l 8-2 HEAD C58E-SDUCr/l 8-2 HEAD C60E-STFPr/l 8-2 HEAD C61E-STFCr/l 8-2 HEAD C61E-CTFPr/l 8-1.8 HEAD C61E-STlPr/l 8-2 HEAD C62E-SIr 0500-11 HEAD C64

l 2

Internal Turning

l2 D

E-PWLNR E-SDUCR

E-STFCR E-STFPR

E-SIR

S-SUXCr/l-CMpage C57

A/S-MUlNr/l-Mw page C54

45

9595

90

95

95

A-MClNr/lpage C52E-SClCr/l-HEAD page C58E/S-SClCr/lpage C58

S-PqFNr/lpage C50

9595

S/A-MwlNr/l-wpage C53E-PwlNr/l-HEADpage C54

S-SlANr/l-TANG page C49 C-SlANr/l-TANG page E24 kM-XMZ SlANr/l- TANG page E45

9593

kM-SlANr/l-TANG page E45HSk A..wH-SlANr/l-TANG page E7

Main Contents Index

A23


Internal Turning

A-SXFOr/l-Dr page C65

88

S-PqlNr/lpage C50S-SqlCr/lpage C58

A/S-MDUNr/l page C55S/E SDUCr/l page C59E-SDUCr/l-HEAD page C60

95

30max

93

MG-SwUCr page C64S/E-SwUBr/l page C63MGSIr page B64MG SwUBr/l page C64

E-STFCr/l-HEAD page C61E-CTFPr/l-HEAD page C61E-STlPr/l-HEAD page C62BBS page C63

9392

A-SXFOr/l page C65

BBN page C63

E-STlPr/l-HEAD page C62

9588

S/A-MTFNr/l page C57E-STFPr/l-HEAD page C61E-STFPr/l page C62MG-STFPr-X page C62S-CTFPr/l

page C47

A/S-SvUNr/lpage C56S-MvUNr/lpage C56S-SvqCr/lpage C60

30max

93 92

Main Contents Index

A24


MwlNr/l-CA-w page C66

95

9595

PClNr/l-CA page C66

95

9595

PqFNr/l-CA page C66

95

95

PqlNr/l-CA page C6695

95

PSkNr/l-CA page C67

75

75

75

75

PTGNr/l-CA page C67

45

91

PSSNr/l-CA page C68

45

45

45

PTFNr/l-CA page C68

91

91

external and Internal exchangeable cartridges

Main Contents Index

A25


Partial profile 55 pages D5-7

Partial profile 60 pages D8-11

ISO metric full profile pages D12-15

American UN full profile pages D16-19

Whitworth full profile pages D20-23

NPT/NPTF full profile pages D24-25

BSPT full profile page D26

STUB AcME page D27

AcME page D28

UNJ pages D29-30

MJ ISO 5855 page D31

Trapeze DIN 103 page D32

SAGE DIN 513 page D33

American Buttress page D34

API oil threads pages D35-36

Round DIN 405 page D37

Toolholders SEr/l page D40HSk-SE page E13C-SEr/l page E34

Boring Bars SIr/l pages D41-42MGSIr/l page D42E-SIr-HEAD page D42

M-TyPE U-TyPE rEGUlArTyPE

SCIr/lSwISSCUT

TIPCUT-GrIP

UMGr-A GIqr/l PICCO

Main Contents Index

A26

Pictorial Tool ReferenceDrills

Dia. .136-.813"0.8-20 mm page G 21

7.5-20.9 mm page G 25

Deep Hole Drills

Dia. .098-1.26"2.5-32 mm pages G 209-227

Dia. .386-.795"10-20 mm pages G 201-208

Dia. .315-9.65"8-245 mm pages G 141-165

Main Contents Index

A27

Pictorial Tool ReferenceDrills

chamfering Tools

page G 31

rING DCM

Dia. .562-2.344"14-60 mm pages G 42-55

Dia. .295-1.020"7.5-25.9 mm pages G 26-28

Dia. .315-1.295"8-32.9 mm pages G 38-41

Drills with flanged Shanks

page G 30

pages G 32-37

DCT

Dia. .937-2.125"23-55 mm pages G 56-59

Dia. 2.375-3.125"61-80 mm pages G 60-63

Dia.2.5-8.5 mmpage G 29

Main Contents Index

A28

Pictorial Tool ReferenceReamers

PICCO MT/MFT Dr MF

page F 17

pages F 9-10

pages F 2-7

CF5 MF DMTT

3-40 mm pages G 235, G 237, G 239

3-40 mm pages G 236,G 238

25-75 mm page G 240

Straight Flute Spiral Flute Straight Flute

Dia. .625-1.000"13.5-25.4 mm pages G 229-234

Indexable Heads

MULTIFUNCTION TOOLS

8-32 pages G 242-245

Indexable Heads

Main Contents Index

A29

Groove-Turn Systems

Multi-Directional Turning

A Single Tool can Replace Several other Tools

A single pocket for many widths

External

Facing

Internal

InTRoDUcTIon

Main Contents Index

A30

Groove-Turn Systems

InTRoDUcTIon

Surface finish Advantage

Precision vs. Utility Inserts

ap

Rt R

f

ap

Rt Rf

.787

0

in

ch

f=.157 IPR .787

0

.787

f=.157 IPR

in

ch

Precision Inserts Utility Inserts

Using groove-turn tools improves surface finish as compared to results with ISO tools at the same cutting conditions.

W.002

M

W.0008

M

W.0008

Repeatability.004

Repeatability.004

W.002

Main Contents Index

A31

Tool Types

Integral Internal / external

external

GIP GIf GDPY GDMU GIMY GIPA

Twisted Inserts for Unlimited Depth of Cut

Depth of Cut Limited by Back End

Double-ended Single-ended

chipformers for Many Applications

Internal

Adapters

Blades Internal / external

Insert options

Limited Unlimited Unlimited

GRIP System

InTRoDUcTIon

Main Contents Index

A32

Groove-Turn - clamping Systems

InTRoDUcTIon

First choice for parting Double-ended insert Self clamped for deep grooving and

large diameters Screw clamped for small diameters See also HELI-GRIP, page B10

Single-ended insert For deep grooving and large diameters With a stopper for high radial accuracy

Single-ended insert Self- and screw-clamped options

SElF-ClAMPED

SCrEw-ClAMPED

F-TyPE

SCrEw-ClAMPED SElF-ClAMPED

5 cutting edges Fast edge indexing For shallow grooving and up to .315" parting diameter See pages B8, B19, B133-134, B148 PENTACUT

Double-ended insert Two clamping options For shallow grooving and parting small diameter parts up to .472"

SwISSCUT

f-Type

TANG-GrIP

A very rigid clamping in a tangentially oriented pocket

Enables machining at very high feed rates and provides excellent straightness and surface finish

Recommended for parting large diameter parts and for interrupted cuts

Offers a free, unobstructed chip flow Excellent tool and pocket life

Main Contents Index

A33

InTRoDUcTIon

Main Contents Index

ISCAr is introducing a new, single-ended insert for parting, with a revolutionary clamping method (patent pending).

Veryrigidclampinginatangentiallyoriented pocket. Increases pocket life by 3 times more than any other SElF-GrIP mechanism.Enablesmachiningathighfeedratesand provides excellent straightness and surface finish.Providesasolutiontotheproblemofinserts being pulled out during retraction. Has a solid stopper, unlike the friction retaining force in the current systems. (Especially important on machines with a bar feeder or sub spindles.)IntheSElF-GrIP system the machining forces are exerted on a very short stopper, while in the TANG-GrIP system, machining forces are supported by a long and rigid rear wall. Pocket wear, which occurs during machining and insert indexing in the SElF-GrIP system, causes a reduction in the clamping force. This does not happen with the new TANG-GrIP system.TheTANG-GrIP system provides very accurate grooving repeatability.Thecombinationoftangentialclampingandfree chip flow results in improved tool and pocket life.

Offersafree,unobstructedchipflow.Thisisvery important in deep grooving, since there is no upper jaw to interfere as in the other clamping systems.Wearoftheupperjawoftheconventionalself clamping systems reduces the clamping force, while in the new system there is no effect on the clamping force. The flexible jaw is protected by the insert. The TAG inserts are available with the familiar J- and c-type chipformers, with neutral and angular frontal cutting edges. The new tools are equipped with a user-friendly clamping and extracting device. The introduction of this new family will include blades and inserts in .118-.157 inch widths in Ic928 and the new Ic908 AL-TEc grades. More sizes will follow. The blades are in standard sizes which fit IScAR's blocks. They have a ruler engraved on them to assist in the adjustment of the blade's overhang.

Tangential Grip Clamping for Higher Productivity

See pages B154-162

A34

Main Contents Index

IScAR is introducing an upgraded DO-GrIP parting insert. The insert features a coolant hole that passes through the insert, with an outlet near the cutting edge. The new DGNC inserts were designed for parting and grooving on stainless steel and high temperature alloys.When machining stainless steel or high temperature alloys, the temperature near the cutting edge becomes very high. These materials tend to adhere to the cutting edge, causing built-up edge.This phenomenon can be reduced or even eliminated, by efficient cooling of the cutting edge.

In grooving and parting applications, there is a problem, that the chip prevents the coolant from reaching the cutting edge. The new DGNC inserts are an ideal solution, as they have a coolant hole through the insert with an outlet near the cutting edge. The coolant reaches the cutting edge and the insert body is internally cooled.

Materials such as titanium, inconel, or austenitic stainless steel tend to strain hardening during the cutting process and they form long and tangled chips. The efficient coolant supplied to the cutting zone decreases flank and cratering rates. This leads to substantially longer tool life and a better machined surface finish.The coolant supply can be attached directly to the DGFH-C blades used on the regular blocks, or through the SGTBU-C blocks which have coolant passages and connecting ports.In the first stage IScAR will provide the .118 and .157 inch insert widths in the C-type chipformer configuration with neutral and angular frontal cutting edges.

The DGNC insert is the best solution for grooving and parting on high temperature alloys and stainless steel.

InTRoDUcTIon

The Double Sided Insertwith Internal Coolant Holes

For Parting Exotic Metals

See pages B152, B127, B130-132

A35

InTRoDUcTIon

Parting and Grooving

IScAR has developed a new insert designated PENTACUT, with 5 cutting edges, for multifunction applications including grooving, parting, recessing and chamfering. This cost effective insert is designed to perform shallow grooving operations and parting of small solid bars up to .472" in diameter. Each cutting edge on the pentagonal shaped insert is equipped with a unique J-type positive chipformer that provides excellent chip control in grooving, parting and recessing (light side turning) applications.

For more details, see pages B8, B20, B52-55, B141-142.

The new toolholders can also carry new adapters for CUT-GrIP, TOP-GrIP, HElI-GrIP, HElIFACE and PENTACUT with slanted screw-clamped inserts. Due to this improved clamping method, the rigidity of the new adapters has been increased by 100% in comparison with the current GAD adapters, thereby improving insert tool life by 15-20%.

For more details, see pages B19, E5-6, E18-19, E39-40.

A single MODUlAr-GrIP, straight or perpendicular toolholder can be used for many applications, which will reduce tooling cost and stock.

customers already using GAD, GAM or DGAD adapters will have more application options after switching to the new toolholder.

Grooving and Turning

Main Contents Index

A36

Main Contents Index

The MIFr 8.. inserts are screw-clamped into a long pocket of the MIFHr ... bars with a very rigid clamping, resulting in prolonged tool life and enabling high machining parameters.

Tool Featurescan also be used for rotating applicationsInternal coolant hole, directed to the cutting edgecan be used for grooving in deep holesUninterrupted chip flow on the insert rake

Standard inserts are available in .06 to .087 widths and special widths can be ordered on request

within this range. The insert has a unique design

(patent pending).

A New Face Groovingand Turning Family for Dmin .315

ISCAr is introducing a new family of inserts and tools for face grooving and turning in a diameter range of .315 to .67 for up to .217 grooving

depth. The new family covers the range between our PICCO and CHAMGrOOvE tools.

See pages B208, B229

A37

GPV

HFPRHFPR

GIMYGIMY

GPV

GIMYGIMY TIGERTIGER

GDMYGDMY GIMYGIMY GRIPGRIP

GRIPGRIP

GFQRGFQR

PICCOPICCO

GDMFGDMF

InTRoDUcTIon

Main Contents Index

A38

HGFH-3 DGTR/L-B

HELI-GRIP DO-GRIP

HE

LIF

AC

E

456

3

HF

PR

YTYPE

CTYPE

JTYPE

UTTYPE

HFPR

HELIR/L HELIIR/L DGTR/L DGFH DGAD

HE

LI-

GR

IP 3

456

GR

IP/H

GP

LG

RIP

/HG

PL

DO

-GR

IP

23

C

J

UT

C

J

J

UT

456

DG

N/R

/LD

GN

/R/L

C

UT

3

HG

N/R

/L

choosing the Right Tool with the Right Double-ended Twisted Insert

87

87

1 32 4

1 32 4 1 32 4

2 3 41

1 32 4

7 8

7

7

7

7

21 3 1 32 21 3

3 42

4 32

4 32

4 32

4 32

4 32

3 42

42

42

42

42 42

42 42

42 42

3 42 3 42

3 42 3 42

3 42 3 42

GrOOvING PArTINGFACE GrOOvING

FACETUrNING

INTErNAl GrOOvING

INTErNAl TUrNING

DEEP(1) GrOOvINGTUrNING

1 2 4 5 6 7 83

First choice Second choice Third choice

(1) Over insert length

HGPAD

Main Contents Index

A39

HGAER-IR

HELIFACE

HFHR HFFR HFIR-MC HFAER/IR HFHPR-M HFHR-M

5

65

65 65 65 65 65 65

65

65 65 65 6565

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5

5 6 5 6 5 65 6 5 6 5 6

HFPAD

65

65

Main Contents Index

A40

System overview

This is your passport to enter the new world of small diameter, internal turning.IScAR has designed a new concept in tool holding. Now, a single bushing toolholder can hold a full set of carbide shank boring bars capable of grooving, turning, threading, profiling and recessing.IScAR also provides you with VIsas for cost reductions.The carbide shanks provide excellent rigidity and a high length-to-diameter (L/D) ratio. This allows the boring bar overhang to be adjusted to the best rigidity for each job.The new bushing holders incorporate special stoppers, useful in many applications with IsCaRsCHaMGROOVEsystemandPICCObars.Utilizingthestopperseliminatesresetting the tool after every indexing.This new, versatile system replaces many expensive boring bars needed to perform the variety of applications now possible with this single bushing holder.

See pages C64, D42

See page B32

See pages B86-88

See pages B78-85, B205-207, D7, D15

InTRoDUcTIon

See pages B33, B84, D7, D11

See pages B86-88, D7, D11

See page F17

Main Contents Index

A41

MF (Multifunction)The MF tools are designed for all of the following applications: Drilling Face Turning Internal chamfering Internal Turning/Boring Internal Profiling External chamfering External Turning

MFT (Multifunction & Threading)The MFT tools perform all of the following applications: Drilling Face Turning Internal chamfering Internal Turning/Boring Internal Profiling Internal 60 Threading (right- and left-hand) External chamfering External Turning External 60 Threading (right- and left-hand)

The new PICCOMF was designed in particular for use on Swiss-type and all other machines that produce miniature parts. This family of tools provides a unique cutting geometry and machining abilities that combine the work of a few tools into one.

See page F17

The Drilling, Turning and Boring Combination Tool

The Drilling, Turning, Boring and Threading Combination Tool

A41 Main Contents Index

A42

InTRoDUcTIon

Heavy Duty Turning

Fast Metal removal (FMr) is essential especially in roughing applications where high removal rates are desired. The new HElITUrN holder with its tangentially clamped insert and the unique helical shaped cutting edges provide an exceptional solution, enabling the use of very large depths of cut and high feeds.The HElITUrN SLANR/L-TANG toolholder uses a unique tangentially clamped insert, LNMX 150616R/L-HT. The double-sided insert, with its narrow curved rake face, is clamped into the toolholder on a corresponding seat using a conical head screw. This design protects the toolholder from overload and insert damage. The upper rake face of the insert is mounted at the same level as the holder body, thereby enabling the chips to flow without being disturbed by the tool body or any other element.

IScAR presents FEEDTUrN, a new tangential system for Fast Metal removal (FMr) in roughing applications with very high feed.

F max=.094 IPR

See pages C6-8, C49, E7-8, E24-25, E45-46

See page C9

Main Contents Index

A43

A modular turning system with top wedge clamping.On each external holder, three different inserts can be used. On the boring bar,two types of inserts can be used. Each type of insert is clamped into a differenttop wedge clamp. The use of the single MULTI-WEDGE holder body or boring barwith various inserts provides flexibility in application and setup and is moreeconomical and simple to use.Trigon (W), Rhombic (c) and Square (S), inserts are pushed against the centralpin from their rear side by the wedge and clamped from the top in order tosecure their position strongly and accurately.

InTRoDUcTIon

MUlTI-WeDGe clamp Holders for ISo Turning

The original clamping device provides excellent accuracy and repeatability due to carefully balanced clamping forces and high accuracy of all parts. Edge location repeatability of the cutting edge with a single insert was measured to be as high as .0004".Precise insert orientation is especially important when using wiper type inserts (WG and WF chipbreakers). The strong and safe clamping combined with high repeatability guarantees the essential angle of the wiper edge in relation to the machined workpiece and thereby ensures high surface quality.

CNMG wNMG SNMG

CNMGwNMG

SNMGwedge

CNMGwedge

wNMGwedge

See page B214

See pages C13, C54, E8-10, E26, E47

Main Contents Index

A44

InTRoDUcTIon

auniqueversatileIsCaRpocket Forexternalapplications Coversthemostcommonoperations simplifiestoolselection simplescrewclampingMinimumspareparts

One Multifunction Tool Can Carry Four Different Inserts

CC95MT...

80 diamond insert for 95 lead

angle turning

SC45MT...

Square insert for 45 lead angle

turning

qC90MT...

Four 80 corners insert for 95 lead

angle turning

rC90MT...

Round insertfor profiling

See pages C30, C57

This new system provides an economical solution for boring in deep holes. Six different boring heads for internal turning and one for threading can be securely mounted on the same internal coolant carbide shank. The diameter of the shank is .500" and may be used in a minimum bore diameter of .547". A damaged pocket can be easily replaced for approximately 30% of the cost for a new carbide boring bar. An economical kit is available - including 1 carbide shank and 3 boring heads with 10 inserts for each head.

Interchangeable Boring Heads Mounted on Carbide Shank

See pages C48, C54, C58-60, C64, D42

Turning

Main Contents Index

A45

The HELITURN LD family consisting of WNMX ...-HTW, CNMX ...-HTW and DNMX ...-HT inserts are pressed from the most advanced SUMO TEC grades. These inserts are designed with very positive radial helical cutting edges and positive rake angles, a combination which substantially reduces the cutting forces and facilitates higher productivity. The CNMX and WNMX insert corners are equipped

with a wiper configuration which produces high surface finish, even at high feeds. In many cases the surface finish is sufficient for eliminating a finishing cut. HELITURN LD inserts were designed for heavy machining applications. Their unique design ensures reliable, Fast Metal Removal. CNMX and WNMX inserts require special tools with appropriate seats. DNMX inserts can be mounted on standard tools.

Inserts with High Helical Cutting Edge for High Metal removal rates

See pages C88, C93, C97

P M K N S H3 3

P M K N S H3 3

P M K N S H3 3

P M K N S H3

P M K N S H

3

Main Contents Index

A46

InTRoDUcTIon

IScAR THReAD Systems

laydown Triangular Inserts (see pages D5-37)

Grip Inserts for Threading Between Walls

cHAMGRooVe for Small Diameters

Small Diameter Threading

PIcco for Miniature Diameters

Inserts with 3 corners

external cUT-GRIP Inserts Internal cUT-GRIP Inserts

M-TyPE

Partial Profile (TIP)

GIrq/l for Partial Profile 55/60Partial Profiling 55/60

Tipi Partial ProfileMin. Bore Dia. .787"

Full Profile (TIP) GEPI Partial ProfileMin. Bore Dia. .500"

U-TyPE rEGUlAr TyPE

Main Contents Index

A47

InTRoDUcTIon

The drill body carries unique interchangeable drilling heads for quick and easy self-clamped indexing. Each drill body can carry a range of drilling head diameters and different cutting geometries. Indexable drilling heads assure consistent and predictable tool life, unlike conventional reground drills. A combination of a strong steel body and carbide PVDcoated,wellbalanceddrillingheadsresultsin superior performance. System also functions well on lathe applications. A 60% reduction in drilling cost can be reached, due to: - No setup time for indexing - Improved tool life - Stock reductions

See pages G26-28

Main Contents Index

A48

IDP For use on carbon and alloy steel (ISO P).The drill head has a honed cutting edge.

Advantages A single CHAMDrIllJET drill body can carry four

different types of drill heads designed for use on four different material groups. Each drill body can carry 10

standard drilling head sizes in a .0394" diameter range. CHAMDrIllJET drill heads for steel, cast iron and

aluminum consume less power/force. Due to the lower drilling forces that result in less pocket

deformation, CHAMDrIllJET drill bodies can be used for more indexing cycles.

With the CHAMDrIllJET, the coolant is applied

High volumeProduction withIncredibleChip Evacuation

High volumeProduction withIncredibleChip Evacuation

IDM For use on stainless steel and high temperature alloys (ISO M). The drill head features a T-land on the cutting edge.

IDk For use on cast iron (ISO K). The drill head is designed with a honed cutting edge and two peripheral chamfers.

IDN For use on aluminum (ISO N).The drill head is manufactured with a sharp cutting edge and polished flutes.

directly on the cutting edge. As a result, the user may expect:

- Excellent performance on high temperature and aluminum alloys. - VeryhighdrillheadlifeoftheIDPdrillhead for steel and the IDK drill head for cast iron. - Improved chip evacuation and surface finish.

InTRoDUcTIon

See pages G38-41

Main Contents Index

A49

CHAMGUN for Deep Hole Drilling

See pages G210-203

CHAMGUN enables replacement of the drilling head inside the machine there is no need to remove the drill for head indexing.The CHAMGUN is the ultimate economical solution for deep drilling.A polyamide plastic key is available for clamping and removing the CHAMGUN head.

The Drill PocketThe drill features an innovative unique pocket which can undergo at least 15 head replacements. The connection between the pocket and tube is done by a welding process for high torque resistance.

Main Contents Index

A50

Main Contents Index

B1

B

Main Contents Index

B2

Table of Contents

B1-124GROOVE-TURN SYSTEMS

B13 B16-17 B49-50MACHINING ALUMINUM WHEELS

B125-196PARTING

B197-250FACE GROOVING AND TURNING

B251-256TOOL BLOCKS

Main Index

B3

NEW

Main Contents Index

B4

External integral toolholders

External machining adapters

External machining blades

Form tools

boring bars

boring bars with blades and adapters

Form bars

Undercutting and profiling boring bars

External Grooving inserts

piCCO - Small Diameter boring bars

inrernal inserts

insert blanks

machining Data

User Guide

B5-19

B19-24

B25-28

B29-31

B32-40

B41-46

B47

B48-50

B52-77

B78-84

B86-94

B95-96

B98-101

B102-124

Turning and Grooving

Main Index Contents User Guide

B5

(1) For W>.083: see chart below.(2) On request.(3) toolholder seat needs to be modified according to insert profile to ensure clearance. For inserts, see pages B57-59, B62, B67-72, B175-176, D6, D9, D15, D17, D23, D25, D26.

GHSR/L External Machining Holders for Swiss Automatic MachinesB

W(1) Dmax(1) Designation HxB L F V E H4 Screw Torx Key Insert .087-.124 .787 GHSR/L 9.5-2 .374x.374 4.72 .339 .197 .675 .079 SR 16-236 p t-15/3 .087-.124 .787 GHSR/L 10-2 .393x.393 4.72 .358 .275 .708 .079 SR 16-236 p t-15/3 .087-.124 .984 GHSR/L 12-2 .472x.472 4.72 .437 .275 .787 .079 SR 16-236 p t-15/3 .087-.124 1.000 GHSR/L 12.7-2 .500x.500 4.72 .464 .275 .787 .079 SR 16-236 p t-15/3 .087-.124 1.024 GHSR/L 14-2 .472x.472 4.72 .511 .315 .787 SR 16-212 t-20/3 .087-.124 1.260 GHSR/L 14-2-32* .472x.472 4.72 .511 .315 1.024 SR 16-212 t-20/3 .087-.124 1.260 GHSR/L 16-2 .625x.625 4.72 .594 .315 1.024 SR 16-212 t-20/3

Gip, GipYGitm, GipmGiG, GipaGim, GimYGia, GpV, tip(3)

.28

D

HH

E

H4L

.075

W BF T*

Left-hand shown

A

PHSR/L

.071

DV

H

L

H

E

H4

W BF

GHSR/L

Left-hand shown

B

PHSR/L External Machining Holders for Swiss Automatic MachinesA

W Dmax Designation HxB L F E H4 Torx Screw Key Inserts

.094-.125 .787 PHSR/L 9.5-2.4 .375x.375 5.9 .358 .708 .100 SR 16-236 p t-15/3 .094-.125 .787 PHSR/L 10-2.4 .393x.393 5.9 .358 .708 .079 SR 16-236 p t-15/3

GDmW 2.4 .094-.125 .984 PHSR/L 12-2.4 .472x.472 5.9 .437 .787 SR 16-236 p t-15/3 GDmY 318-159 .094-.125 1.000 PHSR/L 12.7-2.4 .500x.500 5.9 .437 .787 SR 16-236 p t-15/3

.094-.125 1.260 PHSR/L 16-2.4 .630x.630 5.9 .595 .949 SR 16-212 t-20/3

* t=max depth capacity see chart below. For inserts, see pages B70, B176.

TT

Grooving Depth Tmax per Diameter for Width >.083

tmax .196 .177 .157 .137 .118 .098 .090 .078 .067

D .413 .425 .452 .496 .570 .669 .787 .984 1.34

tmax is limited by insert.

Grooving Depth


B6

H

V E

L

H

B

W F

Tmax

H1

A

GEHSR/L

Left-hand shown

GEHSR/L... External Machining Holders for Swiss Automatic Machines

W Tmax Designation H xB L F A E V H1 Screw Torx Key Inserts .055-.075 .079 GEHSR/L 8-1(1) .315x.315 4.72 .280 .039 .669 .276 .472 SR 16-236 p t-15/3 GEpi .087-.126 .268 GEHSR/L 8-2(1) .315x.315 4.72 .280 .071 .669 .276 .472 SR 16-236 p t-15/3 GEpi / GEmi .087-.126 .268 GEHSR/L 9.5-2 .374x.374 4.72 .339 .071 .669 .276 .531 SR 16-236 p t-15/3 GEpi / GEmi .087-.126 .268 GEHSR/L 10-2 .394x.394 4.72 .358 .071 .669 .276 .551 SR 16-236 p t-15/3 GEpi / GEmi .087-.126 .268 GEHSR/L 12-2 .472x.472 4.72 .437 .071 .669 .315 .630 SR 16-236 p t-15/3 GEpi / GEmi .087-.126 .268 GEHSR/L 12.7-2 .500x.500 4.72 .465 .071 .669 .315 .657 SR 16-236 p t-15/3 GEpi / GEmi .087-.126 .268 GEHSR/L 14-2(1) .551x.551 4.72 .516 .071 .669 .315 .709 SR 16-236 p t-15/3 GEpi / GEmi .087-.126 .268 GEHSR/L 16-2 .630x.630 4.72 .594 .071 .787 .315 .787 SR 16-236 p t-15/3 GEpi / GEmi

(1) On request. For inserts, see pages B89, B91-92, B94, D6, D9.


B7

C

SCHL/R..-6

L

H

B

T(1)

Left-hand tool shown with SCiL 6B insert

SCHL/R..-6F

L

H

B

T(1)

Left-hand tool shownwith SCiL 6F insert

SCHL...-6B

SCHL...-6F

SCRF 103

Front Clamping Screw

SCRB 103

Back Clamping Screw

O-Ring

2.5x1.2 NBR

H4 E

SCHL/R..-6 B External ToolholdersBack Clamping

Designation B H L H4 E Insert Screw Torx Key SCHL/R 0810-6B .394 .315 4.9 - - SCHL/R 9.5-6B .375 .375 4.9 .079 .933 SCHL/R 10-6B .394 .394 4.9 - - SCHL/R 12-6B .472 .472 4.9 - -

SCiL/R 6b SCRb 103 ip-10/5

SCHL/R 12.7-6B .500 .500 4.9 - - SCHL/R 16-6B .630 .630 4.9 - -

(1) See insert dimensions. For inserts, see pages B64-65, D10.

SCHL/R..-6F Front Clamping Optional on Request

Designation B H L Insert Screw Torx Key SCHL/R 9.5-6F .375 .375 4.9 SCHL/R 10-6F .394 .394 4.9 SCHL/R 12-6F .472 .472 4.9 SCiL/R 6F SCRF 103 ip-10/5 SCHL/R 12.7-6F .500 .500 4.9 SCHL/R 16-6F .630 .630 4.9

(1) See insert dimensions. For inserts, see pages B64-65, D10.


B8

h4

h1

f

W

l2l1

h

bL

BH

F

W

A

PCHBR/L...-24L/R External Double-Ended Blades

B W Designation H F(2) L A Screw Torx Key Insert 1.02 .020-.327 PCHBR/L 26-24L/R .843 .276 4.331 .335 SR 16-212-01397(1) 1.26 .020-.327 PCHBR/L 32-24L/R .976 .276 4.331 .335 SR 16-212-01397(1)

t 2010/5 pENta 24...

(1) SR 16-212-01397L screw, for left-hand holders. SR 16-212-01397 screw, for right-hand holders.(2) to the center of inserts up to .125 width. For inserts, see pages B52, B54, B165-166 For tool blocks, see pages b254-255.

Left-hand blade with right-hand insert pocket shown

PCHBR/L...-24L/R B

B

Right-hand shown

PCHR/L A

D max.

T m

ax.

.500 max

Parting to Center

Grooving Capacity

For Dmax and tmax refer to insert details, see pages b50-51, b149.

Designation Key ScrewPCHR/L 9.5-24 (1) t-2010/5 SR 16-212-01397PCHR/L 12.7-24 (1) t-2010/5 SR 16-212-01397PCHR/L 16-24 (1) t-2010/5 SR 16-212-01397PCHR/L 19-24 (1) t-2010/5 SR 16-212-01397PCHR/L 25.4-24 (1) t-2010/5 SR 16-212-01397PCHR/L 16-34 t-2010/5 SR 16-212-01397PCHR 19-34 t-2010/5 SR 16-212-01397PCHL 25.4-34 t-2010/5 SR 16-212-01397

Spare Parts

A PCHR/L Grooving Parting and Recessing Holders for 5 Edged InsertsDesignation h b W min W max h1 f l1 l2 h4 InsertsPCHR/L 9.5-24 (1) .375 .375 .020 .125 .375 .30 5.000 .80 .26

pENta 24PCHR/L 12.7-24 (1) .500 .500 .020 .125 .500 .44 5.000 .80 .13PCHR/L 16-24 (1) .630 .630 .020 .125 .630 .57 4.724 .77 -PCHR/L 19-24 (1) .750 .750 .020 .125 .750 .69 5.000 .80 -PCHR/L 25.4-24 (1) 1.000 1.000 .020 .125 1.000 .94 5.500 .80 -PCHR/L 16-34 .630 .630 .079 .157 .630 .56 4.724 1.22 .35

pENta 34PCHR/L 19-34 .750 .750 .079 .157 .750 .68 5.000 1.22 .24PCHR/L 25.4-34 1.000 1.000 .079 .157 1.000 .93 5.500 1.22 -PCHR/L 31.7-34 1.250 1.250 .079 .157 1.250 1.19 5.500 1.22 -

For inserts, see pages B52, B54-55, B165-166. (1) SR 16-212-01397L screw, for left-hand holders. SR 16-212-01397 screw, for right-hand holders.

(1) SR 16-212-01397L screw, for left-hand holders. SR 16-212-01397 screw, for right-hand holders.


B9

PCHRS/LS

PCHRS/LSHolders with 5 Edged Inserts for Grooving, Parting and Recessing Next to High Shoulders

Designation h h1 b l1 l2 H2 InsertsPCHR/LS 12.7-24 .500 .500 .500 4.700 .77 .83

pENta 24N-RS/LSPCHR/LS 16-24 .625 .625 .625 4.700 .77 .83PCHR/LS 19-24 .750 .750 .750 4.700 .77 .97PCHLS 25.4-24 1.000 1.000 1.000 5.300 .77 1.20

For inserts, see pages: B53. f depends on insert being used. it appears in insert data.

Designation Key ScrewPCHR/LS 12.7-24 t-2010/5 SR 16-212-01397RS(1)

PCHR/LS 16-24 t-2010/5 SR 16-212-01397RS(1)

PCHR/LS 19-24 t-2010/5 SR 16-212-01397RS(1)

PCHLS 25.4-24 t-2010/5 SR 16-212-01397LS(1)

Spare Parts

h

b

H2

l2l1

h1

W=.005-.189

3 Pocket Rotated f

(1) SR 16-212-01397LS screw, for left-hand holders. SR 16-212-01397RS screw, for right-hand holders.


B10

W

.189

H

F

L

.984

H

B

H4

GHMR/L

.06

.670

H

C

H

W .189

B

H4

GHMR/L External Machining Holders for Shallow Grooving

Right-hand shown Right-hand shown

A B

A

GHMPR/L External Machining Holders for Shallow GroovingB

GHMPR/L

Wmax Designation H x B L H4 Screw Hex Key Inserts

.157 GHMPR/L 12.7 .500 x .500 4.5 .123 SR 73-1021 t-20/5 .189 GHMPR/L 16 .630 x .630 4.4 SR m6x16 HW 5.0 .252 GHMPR/L 19 .750 x .750 4.4 SR m6x20 HW 5.0 .252 GHMPR/L 25.4 1.000 x 1.000 6.0 SR m6x25 HW 5.0 .252 GHMPR/L 31.7 1.250 x 1.250 7.0 SR m6x25 HW 5.0

Recessing: light turning, small depth of cut (DOC=.004-.020), and small feed (f=.004 ipR). For inserts, see pages B57-59, B62, B67-72, B175-176, B231, D6, D9, D15, D25, D26.

Wmax Designation H x B L F H4 Screw Key Inserts

.157 GHMR/L 12.7 .500 x .500 4.5 .455 .123 SR 76-1022 t-20/5 .189 GHMR/L 16 .630 x .630 4.5 .567 SR m6 x16 HW 5.0 .197 GHMR/L 16-3ST(1) .630 x .630 3.7 .591 SR m6 x16 HW 5.0 .252 GHMR/L 19 .750 x .750 4.5 .690 SR m6 x 20 HW 5.0 .252 GHMR/L 25.4 1.000 x 1.000 6.0 .940 SR m6 x 25 HW 5.0 .252 GHMR/L 31.7 1.250 x 1.250 6.0 1.180 SR m6 x 25 HW 5.0

Gip, GiF, GiG, tip Gipm, GipY, Gia, Gitm,Gipa, Gim,GimN Gip/GiF-D/G, GimF, GimY, GpV

Gip, GiF, GiG, tip, Gipm, GipY, Gia, Gitm, Gipa, Gim, Gip/GiF-D/G,GimNGimF, GimY,GVp

(1) GHmR/L-St - for StaR and multi-spindle machines.


B11

HELIR/L-T12 External Machining Holders

W Tmax Designation HxB L F A E H4 Screw GRIP Inserts .47 HELIR/L 12.7-3T12 .50x.50 5.3 .45 .094 1.18 .160 SR m5x20 .47 HELIR/L 1616-3T12 .63x.63 5.3 .58 .094 1.18 SR m5x20 .118 .47 HELIR/L 19-3T12 .75x.75 5.5 .70 .094 1.14 SR m5x20 GRip-3...,HG:-3.. .47 HELIR/L 25.4-3T12 1.00x1.00 6.0 .95 .094 1.14 SR m5x25 .47 HELIR/L 1616-4T12 .63x.63 5.3 .45 .126 1.14 .160 SR m5x20 .157 .47 HELIR/L 19-4T12 .75x.75 5.5 .69 .126 1.14 SR m6x20 GRip-4...,HG:-4.. .47 HELIR/L 25.4-4T12 1.00x1.00 6.0 .94 .126 1.14 SR m6x25 .47 HELIR/L 19-5T12 .75x.75 5.5 .67 .165 1.14 SR m6x20 .197 .47 HELIR/L 25.4-5T12 1.00x1.00 6.0 .92 .165 1.14 SR m6x25 GRip-5...,DG:-5... .236 .47 HELIR/L 25.4-6T12 1.00x1.00 6.0 .90 .205 1.14 SR m6x25 GRip-6...,DG:-6...

E

HH

H4

B

E W

T F

A

HELIR/L-T12

Right-hand shown

Supplied key: Hex HW 4 for SR m5 Hex HW 5 for SR m6For DO-GRip self clamping holders, see DGtR/L page b132.For inserts, see pages B73, B148, B150-151, B153.

HELIR/L-T20, T25, T30 External Machining Holders

B

E

A

H

T

H

D

LW

F

H4

HELIR/L-T20, T25, T30

Right-hand shown

Supplied key: Hex HW 4 for SR m5 Hex HW 5 for SR m6 For DO-GRip self clamping holders, see DGtR/L page b132.(1) Limited by part diameter, see next page. For inserts, see pages B73, B148, B150-151, B153.

W Dmax. Designation HxB L F A E H4 Screw GRIP Inserts

1.757 HELIR/L 1616-3T20 .63x.63 5.5 .580 .094 1.43 SR m6x20 .118 1.757 HELIR/L 19-3T20 .75x.75 5.5 .70 .094 1.43 SR m6x20 GRip-3...,HG:-3... 1.757 HELIR/L 25.4-3T20 1.00x1.00 6.0 .95 .094 1.43 SR m6x25 1.757 HELIR/L 31.7-3T20 1.25x1.25 7.0 1.21 .094 1.43 SR m6x25

1.757 HELIR/L 1616-4T20 .63x.63 5.3 .450 .126 1.50 .160 SR m6x20 .157 1.969 HELIR/L 19-4T25 .75x.75 5.5 .69 .126 1.69 SR m6x20 GRip-4...,DG:-4... 1.969 HELIR/L 25.4-4T25 1.00x1.00 6.0 .94 .126 1.69 SR m6x25 1.969 HELIR/L 31.7-4T25 1.25x1.25 7.0 1.20 .130 1.69 SR m6x25

1.969 HELIR/L 19-5T25 .75x.75 5.5 .67 .165 1.65 SR m6x20 .197 1.969 HELIR/L 25.4-5T25 1.00x1.00 6.0 .92 .165 1.65 SR m6x25 GRip-5...,DG:-5... 1.969 HELIR/L 31.7-5T25 1.25x1.25 7.0 1.17 .170 1.65 SR m6x25

.236 2.362 HELIR/L 25.4-6T30 1.00x1.00 6.0 .90 .205 2.02 SR m6x25 GRip-6...,DG:-6... 2.362 HELIR/L 31.7-6T30 1.25x1.25 7.0 1.15 .200 2.02 SR m6x25


B12

For inserts, see page B74.

W Tmax Designation H x B L F E H4 Screw Inserts Hex Key

.118 .29 TGDR/L 1616-3M .630x.630 4.0 .581 1.16 .236 SR m5x16 .118 .29 TGDR/L 19-3M .750x.750 5.0 .699 1.37 SR m5x20 tGmF 3.. HW 4.0 .118 .29 TGDR/L 25.4-3M 1.00x1.00 5.5 .951 1.37 SR m5x20

.157-.197 .35 TGDR/L 1616-4M .630x.630 4.0 .563 1.28 .236 SR m5x20 .157-.197 .35 TGDR/L 19-4M .750x.750 5.0 .683 1.28 .236 SR m5x20 tGmF/p 4/5.. HW 4.0 .157-.197 .59 TGDR/L 25.4-4M 1.00x1.00 5.5 .933 1.40 SR m5x25

.197 .70 TGDR/L 25.4-5M 1.00x1.00 5.5 .917 1.45 SR m5x25 tGmF/p 5..

HW 4.0 .197 .86 TGDR/L 31.7-5M 1.25x1.25 6.0 1.170 1.77 SR m6x25 HW 5.0

.236-.250 .86 TGDR/L 25.4-6M 1.00x1.00 6.0 .901 1.69 .315 SR m6x25 tGmF 6..

HW 5.0 .236-.250 .86 TGDR/L 31.7-6M 1.25x1.25 6.0 1.150 1.69 SR m6x25 HW 5.0

TF B

W

E

H

H4

H

L

TGDR/L

TGDR/L External Machining Holders

Right-hand shown

Depth Capacity

Designation D

HELIR/L 19-3T20 3.1 5.2 17.5

HELIR/L 25.4-3T20 3.1 3.8 5.2 8.3 23.3

HELIR/L 31.7-3T20 3.1 3.5 4.1 5 6.7

HELIR/L 19-4T25 3.9 7.9

HELIR/L 25.4-4T25 3.9 5.2 8.6 12.7

HELIR/L 31.7-4T25 3.9 4.6 5.9 6.9 10.6 24.6

HELIR/L 19-5T25 3.9 7.9

HELIR/L 25.4-5T25 3.9 5.2 8.6 12.7

HELIR/L 31.7-5T25 3.9 4.6 5.9 6.9 10.6 24.6

HELIR/L 25.4-6T30 3.9 5.2 12.7

HELIR/L 31.7-6T30 3.9 4.8 7.6 13.6 67.6

Depth T 1.181 1.102 .984 .906 .827 .787 .709 .630 .551 .472 .437


B13

GHDR/L External Machining Holders W T Designation H xB L F A E H4 Screw Key Inserts

.077-.125 .32 GHDR/L 12.7-2 .500x.500 4.5 .468 .062 1.03 .130 SR 76-1022 t-20/5 .077-.125 .33 GHDR/L 19-2 .750x.750 4.5 .719 .062 1.03 SR m5x20 HW 4.0

.110-.157 .33 GHDR/L 12.7-3 .500x.500 4.5 .453 .094 1.03 .130 SR 76-1022 t-20/5 .110-.157 .35 GHDR/L 16-3 .625x.625 4.3 .583 .094 1.03 .157 SR m5x20 HW 4.0 .110-.157 .36 GHDR/L 19-3 .750x.750 4.5 .703 .094 1.03 SR m5x20 HW 4.0 .110-.157 .36 GHDR/L 25.4-3 1.00x1.00 6.0 .953 .094 1.03 SR m5x25 HW 4.0 .110-.157 .36 GHDR/L 31.7-3 1.25x1.25 7.0 1.203 .094 1.03 SR m5x25 HW 4.0

.157-.197 .39 GHDR/L 16-4 .625x.625 4.3 .559 .126 1.03 .157 SR m6x20 HW 5.0 .157-.197 .40 GHDR/L 19-4 .750x.750 4.5 .687 .126 1.03 SR m6x20 HW 5.0 .157-.197 .40 GHDR/L 25.4-4 1.00x1.00 6.0 .937 .126 1.06 SR m6x25 HW 5.0 .157-.197 .40 GHDR/L 31.7-4 1.25x1.25 7.0 1.187 .126 1.06 SR m6x25 HW 5.0

.197-.252 .50 GHDR/L 19-5 .750x.750 4.5 .667 .165 1.16 SR m6x20 HW 5.0 .197-.252 .50 GHDR/L 25.4-5 1.00x1.00 6.0 .917 .165 1.16 SR m6x25 HW 5.0 .197-.252 .50 GHDR/L 31.7-5 1.25x1.25 7.0 1.167 .165 1.16 SR m6x25 HW 5.0

.236-.252 .50 GHDR/L 25.4-6 1.00x1.00 6.0 .894 .212 1.161 SR m6x25 HW 5.0

.260-.327 1.00 GHDR/L 25.4-8 1.00x1.00 6.0 .884 .232 1.58 .299 SR m6x25 HW 5.0 .260-.327 1.00 GHDR/L 31.7-8 1.25x1.25 7.0 1.134 .232 1.58 SR m6x25 HW 5.0

.260-.327 1.00 GHDR/L 38.1-8 1.50x1.50 7.0 1.384 .232 1.58 SR m6x25 HW 5.0

.275-.327 1.44 GHDR/L 31.7-836 1.25x1.25 7.0 1.126 .248 2.14 .315 SR m8x30 HW 6.0 .275-.327 1.44 GHDR/L 38.1-836 1.50x1.50 8.0 1.376 .248 2.204 SR m8x30 HW 6.0

.315 1.00 GHDR/L 25.4-8A(1) 1.00x1.00 6.0 .884 .232 1.59 .299 SR m6x25 HW 5.0 .315 1.00 GHDR/L 31.7-8A(1) 1.25x1.25 7.0 1.133 .232 1.59 SR m6x25 HW 5.0

.283-.394 .65 GHDR/L 25.4-P8 1.00x1.00 6.0 .872 .256 1.41 .299 SR m8x25 HW 6.0 .283-.394 .65 GHDR/L 31.7-P8 1.25x1.25 7.0 1.122 .256 1.41 SR m8x25 HW 6.0

.335-.408 1.00 GHDR/L 25.4-10 1.00x1.00 6.0 .854 .291 1.70 .299 SR m8x30 HW 6.0 .335-.408 1.00 GHDR/L 31.7-10 1.25x1.25 7.0 1.104 .291 1.70 SR m8x30 HW 6.0 .335-.408 1.00 GHDR/L 38.1-10 1.50x1.50 7.0 1.104 .291 1.70 SR m8x30 HW 6.0

(1) Upper jaw coated with a hard layer and deflects chips (for aluminum wheel machining). For GiDa 80-40 Cb iD5, use GHDR...-8.(2) toolholder seat needs to be modified according to insert profile to ensure clearance. For inserts, see pages B57-60, B62, B66-72, B75-76, B175-176, B233, D6, D9, D15, D17, D23, D25-26.

H

E

H

H4

BT

W

F

H4

H

E

H

LA

GHDR/L-8/10/11

Right-hand shown

GHDR/L

GiF 10, GDpY 10/11GDpU 10/11

GimY/GimF/Gimm 8CC GipY, GpV(2)

Gip, GiF, Gipa, GipY, Gitm, Gim, GimF, GimY, GpV(2), tip(2), GimN

GiG, Gip, tip,(2)Gipm, Gipa, GipY, Gitm, Gim, GimY

GiF 8, Gia, Gipa/GiDa 8, GDmY, GDmm 7CC, GDmm 8CC, GDmF, GDmN, GDmU

GiDa 80-40(1) GDma 840


B14

H

L

H

EH4

F

W

B

TA

A

THDR/L/N...20...

THDR/L/N...20... External Grooving Holders

W T Designation HxB L F A H4 E Screw Inserts

1.50 THDR/L 31.7-20T38 1.25x1.25 7 .855 .689 .315 1.97 1.50 THDN 31.7-20T38 1.25x1.25 7 .625 .689 .315 1.97

SR 14-519 tiGER 2006-152 1.77 THDR/L 38.1-20T45 1.50x1.50 7 1.105 .689 1.77 THDN 38.1-20T45 1.50x1.50 7 .750 .689

For inserts, see page B61.For grooving only.Key: torx blade t20/m7 combined with t-handle SW6-t.

Left-hand shown

B

B

GHDR/L/N-...12/14... External Machining Holders

For inserts, see pages B61-62, B68.Key: HW 6.

W T Designation HxB L F A E H4 Screw Inserts

.472-.572 1.18 GHDR/L 31.7-12 1.25x1.25 7 1.063 .374 2.00 SR m8x30 GimY 1260/GpV

tiGER 1453-152

.472 GHDR/L 25.4-14T12 1.00x1.00 6 .763 .472 1.61 SR m8x25 .472 GHDR/L 31.7-14T12 1.25x1.25 7 1.013 .472 1.61 SR m8x30 1.50 GHDR/L 31.7-14T38 1.25x1.25 7 1.014 .472 2.32 .315 SR m8x30 .512-.685 1.50 GHDN 31.7-14T38 1.25x1.25 7 .625 .472 2.32 .315 SR m8x30 1.50 GHDR/L 38.1-14T38 1.50x1.50 7 1.264 .472 2.32 SR m8x30 1.50 GHDN 38.1-14T38 1.50x1.50 7 .750 .472 2.32 SR m8x30

Left-hand shown

F

F

W

T

A

B

W

T

A

H

L

H

E

H4

GHDR/L/N-...12/14...

Left-hand shown

A

A

tiGER 1453-152tiGER 16.63-1.52tiGER 1740-200

GHDN

GHDL tHDNtHDL

.790


B15

W

F B

A

E

H

L

HD

Left-hand shown

GHGR/L

Gip, tipGipmGipaGim, GiGGimY

* For over .512 depth: Gim, GimF and GimY only.

Depth Capacity*

Designation D (Dia.)

GHGR/L 12.7-3 3.1 9.5 GHGR/L 16-3 1.5 2.0 3.1 4.8 GHGR/L 16-4 1.5 2.0 3.1 4.8 GHGR/L 19-2 3.5 6.6 15.9 GHGR/L 19-3 2.0 2.2 3.4 6.3 14.3 GHGR/L 19-4 2.0 2.2 3.4 6.3 14.3 GHGR/L 25.4-2 2.9 3.5 4.1 8.0 GHGR/L 25.4-3 3.0 3.2 4.6 7.0 10.6 GHGR/L 25.4-4 3.0 3.2 4.6 7.0 10.6 GHGR/L 25.4-5 3.90 15.9 39.0 GHGR/L 25.4-425 42.0 GHGR 25.4-630 12.10 GHGR 31.7-3 3.7 4.0 5.2 6.8 8.6 28.4 GHGR 31.7-4 3.10 4.2 4.5 6.4 9.2 12.9 GHGR 31.7-5 5.90 24.8 61.0

Depth T 1.00 .790 .750 .630 .550 .500 .370

GipGiFGiaGipaGipYtipGitmGimGpVGimFGimY

GHGR/L External Holders for Deep Machining

(1) For maximum depth capacity on diameters larger than D, see table below. For machining depth over .512, a single-ended insert is required (Gim, GimF, GimY).(2) GHGR/L-St - for StaR and multi-spindle machines.(3) For parting-off.(4) toolholder seat needs to be modified according to insert profile to ensure clearance. For inserts, see pages B57-59, B66-72, B175-176, D6, D9, D15, D17, D23, D25-26.

W T Designation H xB L F A E H4 Screw Key Inserts

.077-.095 .67 GHGR/L 19-2 (3) .750x.750 4.50 .717 .065 1.23 SR m5x20 HW 4.0

.077-.095 .67 GHGR/L 25.4-2(3) 1.00x1.00 6.00 .967 .065 1.30 SR m5x20 HW 4.0

.118-.157 .51 GHGR/L 12.7-3 .500x.500 4.50 .453 .096 1.14 .248 SR m6x20 HW 5.0 .118-.157 .79 GHGR/L 16-3 .630x.630 4.30 .578 .098 1.42 .157 SR m6x20 HW 5.0 .118-.157 .79 GHGR/L 16-3ST(2) .630x.630 3.05 .590 .094 1.42 SR m6x20 HW 5.0 .118-.157 .79 GHGR/L 19-3 .750x.750 4.50 .703 .096 1.42 SR m6x20 HW 5.0 .118-.157 .79 GHGR/L 25.4-3 1.00x1.00 6.00 .953 .096 1.42 SR m6x25 HW 5.0 .118-.157 .79 GHGR/L 31.7-3 1.25x1.25 7.00 1.200 .096 1.42 SR m6x25 HW 5.0

.157-.197 .79 GHGR/L 16-4 .630x.630 4.30 .559 .132 1.42 .157 SR m6x20 HW 5.0 .157-.197 .79 GHGR/L 19-4 .750x.750 4.50 .685 .132 1.42 SR m6x20 HW 5.0 .157-.197 .79 GHGR/L 25.4-4 1.00x1.00 6.00 .935 .132 1.42 SR m6x25 HW 5.0 .157-.197 1.00 GHGR/L 25.4-425 1.00x1.00 6.00 .931 .140 1.60 SR m6x25 HW 5.0 .157-.197 1.00 GHGR/L 31.7-4 1.25x1.25 7.00 1.190 .132 1.64 SR m6x25 HW 5.0

.197-.257 1.00 GHGR/L 25.4-5 1.001.00 6.00 .918 .167 1.60 SR m6x25 HW 5.0 .197-.257 1.00 GHGR/L 31.7-5 1.25x1.25 7.00 1.170 .167 1.60 SR m6x25 HW 5.0

.236-.315 1.18 GHGR/L 25.4-630 1.00x1.00 6.00 .893 .212 1.76 SR m6x25 HW 5.0 .236-.315 1.26 GHGR/L 31.7-632 1.25x1.25 7.00 1.145 .208 1.97 SR m6x25 HW 5.0

GipGiFGiaGipaGipYtip(4)GitmGimGimFGimYGimm

Gip, tip(4)GiG, Gim


B16

5F

5

B

45

L

E

HH

Right-hand shown

L

.984

H H

W

45

.06

BF

H4

.097

GHMUR/L

Right-hand shown

B

CGHVR/L

GHMUR/L Holders for Undercutting

(1) For D 3.94, Gip/GiF inserts can be used (clearance types UN, D or G are not required.) For inserts, see pages B61, B231.

Wmax Designation H x B L F H4 Screw Hex Key Inserts (1)

.156 GHMUR/L 12.7 .500 x .500 4.5 .625 .123 SR m6x16 HW 5.0 .189 GHMUR/L 16 .630 x .630 4.5 .748 __ SR m6x16 HW 5.0 Gip-...UN .252 GHMUR/L 19 .750 x .750 4.5 .875 __ SR m6x20 HW 5.0 GimY-...UN .252 GHMUR/L 25.4 1.000 x 1.000 6.0 1.125 __ SR m6x25 HW 5.0 Gip/GiF-..D/G .252 GHMUR/L 31.7 1.250 x 1.250 7.0 1.375 __ SR m6x25 HW 5.0

B

GHVR/L External and Internal Holders for Profiling

Designation HxB L F E Screw Key Inserts

GHVR/L 25.4-8 1.00x1.00 5.92 1.157 1.618 SR m6x25 HW 5.0 Gipa 8-35V-...


C

H

L

H

BF.75

15W

H4

E

GHDKR/L

Right-hand shown

GHDKR/L External and Internal Holders for ProfilingD

For inserts, see pages B72, B75-76.(1) On request.

W Designation H x B L F H4 E Screw Hex Key Inserts

.236 GHDKR/L 25.4-6(1) 1.00x1.00 6.0 1.284 .236 1.57 SR m6x25 HW 5.0 Gipa 6.00-3.00

GiDa 80-40 .315 GHDKR/L 25.4-8 1.00x1.00 6.0 1.315 .236 1.73 SR m6x25 HW 5.0 GiDa 80-40YZ .315 GHDKR/L 31.7-8 1.25x1.25 7.0 1.560 1.73 SR m6x25 HW 5.0 Gipa 8.00-4.00 GDmY 840, GDma 840

D

PHGR/L External Holders for Deep MachiningA

* t=max depth capacity. For inserts, see page B70.

W T Designation H xB L F E H4 Screw Hex Key Inserts

.094-.125 .67 PHGR/L 16-2.4 .625x.625 4.3 .59 1.3 .157 SR m5x20 HW 4.0 GDmW 2.4 .094-.125 .67 PHGR/L 19-2.4 .750x.750 4.5 .71 1.3 SR m5x20 HW 4.0

GDmY 318-159 .094-.125 .67 PHGR/L 25.4-2.4 1.00x1.00 6.0 .96 1.3 SR m5x20 HW 4.0

E

HH

H4

D

.075

W

F

L

BT*

PHGR/L

Left-hand shown

A


B17

H

LH4

E

H

B

T

W

F

A

Fixed Location

FGHR/L Toolholders with Internal Coolant Improved insert grip for heavy interrupted cuts and back turning of aluminum wheels

Mounting an Insert in the Pocket

before beginning the mounting procedure, make sure that the locking screw is fully released - at least one-and-a-half free turns.

1 Engage the extractor (an EDG 33a key) into the respective locations in the holder body.

2 Open the pocket.3 place an insert in the pocket, pushing it all of

the way in until it reaches the rear stopper.4 Release the extractor, thereby closing

the pocket. 5 Remove the key from the holder body. Note

that although the insert at this stage does not fall out of the pocket, it is not yet clamped.

6 Clamp the insert into its pocket by turning the main locking screw, using the normal torque for this kind of holder.

- See below -

Removing an Insert from the Holder

Loosen the locking screw. make sure that it is fully released - at least one-and-a-half free turns.

Engage the extractor (an EDG 33a key) into the respective holes in the holder body.

Open the pocket. Remove the insert from the pocket.

Right-hand shown

Extractor: EDG 33a. accessories: SGCU 341. Connector unit: CGm 343. For inserts see page B77.

Designation W T HxB L F A E H4 Screw Key Insert FGHR/L 25.4C-6A .236 .80 1.00x1.00 6.0 .921 .157 1.54 - SR m6X25 HW 5.0 FGHR/L 25.4C-8A .315 1.0 1.00x1.00 7.0 .884 .232 1.97 .299 SR m6X25 HW 5.0

FGpa/FGma

2 3 4 5 61

FGHR/L

For coolant connection accessories, see page b253.


B18

L

H H

B

T

W

SXCNN

SXCNN Toolholders for Specially Tailored Profile Inserts

A

L

W B

H

6

H

E

FTHNB

FTHN Adapter Holder for Davenport MachinesB

A

toolholder seat needs to be modified according to insert profile to ensure clearance.For inserts, see page B63.

toolholder seat needs to be modified according to insert profile to ensure clearance.For inserts, see page B63.

W T Designation H B L Torx Screw Key Inserts.409 .67 SXCNN 12.7 K10-06 .500 .500 4.5 SR 76-2067 t-15/5 XNUW 1003-06.409 .67 SXCNN 1616 K10-06 .630 .630 4.9 SR 76-2067 t-15/5 XNUW 1003-06.409 .67 SXCNN 19 P10-06 .750 .750 6.0 SR 76-2067 t-15/5 XNUW 1003-06.409 .67 SXCNN 25.4 P10-06 1.000 1.000 6.0 SR 76-2067 t-15/5 XNUW 1003-06.515 .80 SXCNN 12.7 K13-05 .500 .500 4.5 SR 76-2068 t-20/5 XNUW 1305-05.515 .90 SXCNN 1414 K13-05 .551 .551 4.9 SR 76-2068 t-20/5 XNUW 1305-05.515 .90 SXCNN 1616 K13-05 .630 .630 4.9 SR 14-591 t-20/5 XNUW 1305-05.515 .90 SXCNN 19 P13-05 .750 .750 6.0 SR 14-591 t-20/5 XNUW 1305-05.515 .90 SXCNN 25.4 P13-05 1.000 1.000 6.0 SR 14-591 t-20/5 XNUW 1305-05.575 - SXCNN 12.7 K14-03 .500 .500 4.5 SR 76-2067 t-15/5 XNUW 14t3-03.575 .70 SXCNN 1616 K14-03 .630 .630 4.9 SR 76-2067 t-15/5 XNUW 14t3-03.575 .70 SXCNN 19 P14-03 .750 .750 6.0 SR 76-2067 t-15/5 XNUW 14t3-03.575 .70 SXCNN 25.4 P14-03 1.000 1.000 6.0 SR 76-2067 t-15/5 XNUW 14t3-03.807 - SXCNN 1616 K20-05 .630 .630 4.9 SR 14-591 t-20/5 XNUW 2006-05.807 .95 SXCNN 19 P20-05 .750 .750 6.0 SR 14-591 t-20/5 XNUW 2006-05.807 .95 SXCNN 25.4 P20-05 1.000 1.000 6.0 SR 14-591 t-20/5 XNUW 2006-05.807 .95 SXCNN 31.7 P20-05 1.250 1.250 7.0 SR 14-591 t-20/5 XNUW 2006-05.968 1.10 SXCNN 25.4 P24-05 1.000 1.000 6.0 SR 14-591 t-20/5 XNUW 2406-05.968 1.10 SXCNN 31.7 P24-05 1.250 1.250 7.0 SR 14-591 t-20/5 XNUW 2406-05

1.439 - SXCNN 31.7 P36-10 1.250 1.250 7.0 SR 14-519 t-20/5 XNUW 3606-10

W Designation H B L E Inserts Torx Screw Key1.19 FTHN 25.4-3010 1.00 1.00 6.0 .55 Ftb 3010

SR 14-591 t-20/5

1.19 FTHN 31.7-3010 1.25 1.25 7.0 .55 Ftb 30101.38 FTHN 25.4-3510 1.00 1.00 6.0 .55 Ftb 35101.38 FTHN 31.7-3510 1.25 1.25 7.0 .55 Ftb 35101.58 FTHN 31.7-4010 1.25 1.25 7.0 .71 Ftb 40101.78 FTHN 31.7-4510 1.25 1.25 7.0 .71 Ftb 45101.78 FTHN 31.7-5107 1.25 1.25 7.0 .82 Ftb 5107

FORMTOOL


B19

H

H4L

H

B F1

F2

F(1)

MAHR/LA

.984L

H4

HH

B

MAHPR/LB

Left-hand Shown Right-hand Shown

MAHR/L Parallel Toolholder Locking Screw Clamping Screw(2) Clamping Screw(3) Sealing(4) Designation HxB L H4 F1 (lower) (upper) (upper) Screw MAHR/L 19(2) .750x.750 5.6 .430 .635 MAHR/L 25.4 1.00x1.00 5.6 .197 .885

SR m5-04451 SR 14-519 SR m6X20 SR m6X6 MAHR/L 31.7 1.25x1.25 6.6 1.135 MAHR/L 38.1(2) 1.50x1.50 6.6 1.135

A

(1) F= F1 (Shank) + F2 (adapter).(2) Supplied on request only. For adapters, see pages b19-22, b212.

MAHPR/L Perpendicular ToolholdersB

Spare Parts:Hex key HW5torx key t20/5Enclosed is a plastic bag with 2 screws

For system overview, see page a35.

Locking Screw Clamping Screw(2) Clamping Screw(3) Sealing(4) Designation HxB L H4 (lower) (upper) (upper) Screw MAHPR/L 19(5) .750x.750 6.0 .430 MAHPR/L 25.4 1.00x1.00 6.0 .197

SR m5-04451 SR 14-519 SR m6X20 SR m6X6 MAHPR/L 31.7 1.25x1.25 7.0 MAHPR/L 38.1(5) 1.50x1.50 7.0

(2) For GaD, Gam, DGaD, HGDa and pCaDR/L adapters. Supplied in the attached plastic bag.(3) For CGpaD, HGpaD, tGpaD, and HFpaD adapters. Supplied with the tools above when using adapter.(4) Used to prevent chips from entering the upper locking screw hole of adapter(3) above, when using adapter(2) above. Supplied in the attached plastic bag. For adapters, see pages b19-22, b212.(5) Supplied on request only.

CGPAD...R/L CUT-GRIP AdaptersC

W Designation Tmax L1 F2 A B L Inserts

.110-.157 CGPAD 3R/L-T16 .63 .681 .157 .094 .205 1.653 .110-.157 CGPAD 3R/L-T22 .87 .905 .157 .094 .205 1.878 .157-.197 CGPAD 4R/L-T16 .63 .681 .142 .138 .205 1.653 .157-.197 CGPAD 4R/L-T22 .87 .905 .138 .138 .205 1.878 .197-.252 CGPAD 5R/L-T16 .63 .681 .122 .177 .205 1.653 .197-.252 CGPAD 5R/L-T22 .87 .905 .118 .177 .205 1.878 .252-.315 CGPAD 8R/L-T16 .63 .681 .118 .236 .236 1.653 .252-.315 CGPAD 8R/L-T22 .87 .905 .118 .236 .236 1.878

(1) F= F1 (shank) + F2 (adapter). See the above toolholder drawing.(2) toolholder seat needs to be modified according to insert profile to ensure clearance. For inserts, see pages B57-59, B62, B66-72, B175-176, D6, D9, D15, D17, D23, D25-26. For holders, see page b19, E5-6, E18-19, E21, E39-40, E42.

Gip, GiG, GiF, Gipa, Gim, GimF, GimY, Gitm, GipY,GpV(2), Gia, tip(2)Gimm 8CC,GimN

.945

L

1.181HOLDER: MAHPR

HOLDER: MAHL

L1F(1)

F2

WB

Tmax

A

CGPAD...R/L

Left-hand shown

C


B20

HGPAD...R/L HELI-GRIP Adapters

(1) F=F1 (shank) + F2 (adapter)(2) DO-GRip DG:, HG: inserts may be used for grooving only. For inserts, see pages B73, B146-149, B150-151, B153. For holders, see page b19, E5-6, E18-19, E21, E39-40, E42.

W Designation Tmax. L1 F2 A L Inserts (2)

.118 HGPAD 3R/L-T12 .472 .598 .189 .098 1.563 GRip 3... Y, HG: 3... .118 HGPAD 3R/L-T20 .787 .835 .189 .098 1.799

.157-.187 HGPAD 4R/L-T12 .472 .736 .173 .130 1.700 GRip 4... Y, DG: 4... .157-.187 HGPAD 4R/L-T20 .787 .835 .173 .130 1.799

.197 HGPAD 5R/L-T12 .472 .736 .153 .165 1.700 GRip 5... Y, DG: 5... .197 HGPAD 5R/L-T20 .787 .835 .153 .165 1.799

.236-.250 HGPAD 6R/L-T12 .472 .736 .134 .205 1.700 GRip 6... Y, DG: 6... .236-.250 HGPAD 6R/L-T22 .866 .913 .134 .205 1.878

A

.945

L

1.260

F2

W

Tmax

6

A

L1 F(1)

HOLDER: MAHPR

HOLDER: MAHL

HGPAD...R/LA

Left-hand Shown

B

f2

F1 L1

L A1

F h1B1

F F1f3

A2

MAHR (R.H. Holder)

MAHL (L.H. Holder)

MAHPR (R.H. Perpendicular Holder)

R.H. AdaptorR.H. Adaptor

Right-hand Shown

PCADR/L

(1) SR 16-212-01397 for right-hand holders, SR-212-01397L for left-hand holders.

Designation Key ScrewPCADR/L 24N t-2010/5 SR 16-212-01397(1)

PCADR/L 34N t-2010/5 SR 16-212-01397

Spare Parts

B PCADR/L Adapters for PENTACUT Groove-Turn InsertsDesignation W min W max l3 l1 f2 f3 A2 h1 B1 A1 InsertPCADR/L 24N .020 .125 .669 1.634 .126 .079 .205 .945 1.19 .354 pENta 24...

pENta 34...PCADR/L 34N .079 .157 1.165 2.138 .132 .073 .205 .945 1.22 .433 For inserts, see pages: B52, B54-55, B165-166. F=F1(R.H. Shank)+f2(R.H. adapter)=F1(L.H. Shank)+f2(L.H. adapter). F=F1(L.H. Shank)+f3(R.H. adapter)=F1(R.H. Shank)+f3(L.H. adapter).

tmax and Dmax according to insert limitation. For holders, see page b19, E5-6, E18-19, E21, E39-40, E42.


B21

.945

L

HHOLDER: MAHPR

HOLDER: MAHL

L1F(1)

F2

W

Tmax

B

A

Left-hand shown

TGPAD...R/L TOP-GRIP Adapters

TGPAD...R/L

W Designation Tmax L1 F2 B A L H Inserts .118 TGPAD 3R/L-T9 .354 .500 .157 .205 .094 1.465 1.181 .157-.197 TGPAD 4R/L-T16 .630 .677 .138 .205 .134 1.642 1.181

tGmF/p .197 TGPAD 5R/L-T16 .630 .677 .118 .205 .173 1.642 1.181 .236-.250 TGPAD 6R/L-T22 .866 .913 .138 .236 .197 1.878 1.260

(1) F= F1 (shank) + F2 (adapter). For inserts, see page B74. For holders, see page b19, E5-6, E18-19, E21, E39-40, E42.


B22

W A

.079

A.354

L

1.10.945

GAD

GAD External Machining Adapter

A

1.10.945

.157

W AC

C

L

GAMB

GAM External Machining AdapterB

W Designation A L C1 Inserts

.197 GAM 3N .125 1.372 .063

Gip/GiF-D/G, Gip, GimN 8CC .150 GAM 3R/L .125 1.372 .043

GiF, Gipa, Gia, tip

.252 GAM 5R/L .188 1.372 .071

GipY, Gitm, Gim, GimF, GimY, GpV

(1) t - grooving depth capacity.(2) For machining depth over .512, a single ended insert is required (Gim, GimF, GimY, GipY, Gimp, Gitm).(3) toolholder seat needs to be modifed according to insert profile to ensure clearance. For inserts, see pages B57-59, B62, B66-72, B175-176, D6, D9, D15, D17, D23, D25-26. For holders, see page b19, E5-6, E18-19, E21, E39-40, E42.

A

For inserts, see pages B57-59, B62, B66-72, B175-176, B231, D6, D9, D15, D17, D23, D25-26. For holders, see page b18. Gam-...R fits either mHaR or GHapL. Gam-...L fits either mHaL or GHapR. Gam-3N fits both holders R and L.

GaD...-N

GaD-3N-2

W T (1) Designation A L Inserts

.091-.142 .354 GAD 3N-2 .126 1.372

.138-.189 .394 GAD 3N .126 1.372

.173-.229 .394 GAD 4N .158 1.372

.205-.252 .394 GAD 5N .189 1.372

Gip, GiG, GiF, GipY, Gitm, Gia, tip(3), Gipa, Gim, GimF, GimY, GpV(3), Gimm 8CC, GimN

Gam-...N

Gam-...R

Gam-...L


B23

H

1.40

L

H

B.64

H4

PHAR/L

Right-hand shown

A

PHAR/L External Machining Holders PHAR/L for PADR/L AdaptersA

Clamp Lock Torx Hex Designation H x B L H4 Adapter (1) Screw Screw Key Key

PHAR/L 19 .750x.750 6.0 .393 paDR/L-2.4 SR 76-1368(m5) SR 16-212 t-20/5 HW 4.0 PHAR/L 25.4 1.00x1.00 6.0 .197 paDR/L-2.4 SR 76-1368(m5) SR 16-212 t-20/5 HW 4.0

(1) adapters to be ordered separately, see below.

B

.64

H

1.0L

H

H4

PHAPR/LB

PHAPR/L External Machining Perpendicular Holders PHAPR/L for PADR/L AdaptersB

Clamp Lock Torx Hex Designation H x B L H4 Adapter (1) Screw Screw Key Key

PHAPR 25.4 1.00x1.00 6.0 .197 paDL-2.4 SR 76-1368(m5) SR 16-212 t-20/5 HW 4.0 PHAPL 25.4 1.00x1.00 6.0 .197 paDR-2.4 SR 76-1368(m5) SR 16-212 t-20/5 HW 4.0

(1) adapters to be ordered separately, see below.

PADR/L-2.4 External Machining AdapterC

.162

A

T

W

1.18

L

.945

PADR/L-2.4

Right-hand Shown

C

Clamp Lock Torx Hex W T Designation L A Screw Screw Key Key Inserts .094-.125 .64 PADR/L 2.4 1.61 .075

SR 76-1368 (m5) SR 16-212 t-20/5 HW 4.0

GDmW 2.4 GDmY 318-159


Left-hand holder with right-hand adapter


B24

BT B

H4

H

L

H

1.77

GHAR/L-8

GHAR/L-8 External and Face Machining Holders for GADR/L and GAFG Adapters

A

T

1.25

.2831.18

6.10

1.25

1.25

GHAPR/L-8B

adapters to be ordered separately. For adapters, see below and page b218.

Adapter for Adapter Turning & for Face Clamp Lock Hex Torx Designation HxB L H4 Grooving T Grooving T Screw Screw Key Key

GHAR 25.4-8 1.00x1.00 5.9 .535 GaDR-8 1.0 GaFG...-L-8 .984 SR m6X25 SR 14-519 HW 5.0 t-20/5 GHAL 25.4-8 1.00x1.00 5.9 .535 GaDL-8 1.0 GaFG...-R-8 .984 SR m6X25 SR 14-519 HW 5.0 t-20/5

GHAR 31.7-8 1.25x1.25 6.7 .285 GaDR-8 1.0 GaFG...-L-8 .984 SR m6X25 SR 14-519 HW 5.0 t-20/5 GHAL 31.7-8 1.25x1.25 6.7 .285 GaDL-8 1.0 GaFG...-R-8 .984 SR m6X25 SR 14-519 HW 5.0 t-20/5

A

GADR/L 8 External Machining AdaptersC

W

A.354

.472

T

1.251.65

L

GADR/L 8

Right-hand shown

C

GHAPR/L-8 External and Face Machining Perpendicular Holders for GADR/L and GAFG AdaptersB

Adapter for Adapter for Clamp Lock Hex Torx Designation Turning, Grooving T Face Grooving T Screw Screw Key Key

GHAPR 31.7-8 GaDL-8 1.0 GaFG...R-8 .984 SR m6X25 SR 14-519 HW 5.0 t-20/5 GHAPL 31.7-8 GaDR-8 1.0 GaFG...L-8 .984 SR m6X25 SR 14-519 HW 5.0 t-20/5

adapters to be ordered separately. For adapters, see below and page b218.

W T Designation A L Inserts

a .260-.327 1.00 GADR/L 8 .236 2.48

For inserts, see pages B59-60, B71, B75-76. For more holders, see pages b24, b217, E22, E43.

GiF 8, GiDa 8, Gipa 8, GDmm 7CC, GDmm 8CC, GDmU 808, GDma 840, GDmN, GDmY 8, GDmF, Gia 8

adapter GaDR-8 for turning & grooving

adapter GaFG-L-8for face grooving

Right-hand shown

adapter GaDL-8 for turning & grooving

adapter GaFG-R-8for face grooving

Right-hand shown


B25

D type DG type Tmax (1) Tmax (1) B W Designation Tmin Tmax Turning Grooving H L A Inserts

1.02 .110-.157 CGHN 26-3D .393 .590 .842 4.33 .094 1.02 .138-.197 CGHN 26-4D .393 .590 .842 4.33 .125 1.02 .173-.252 CGHN 26-5D .393 .787 .842 4.33 .157

1.26 .110-.157 CGHN 32-3D .393 .748 .976 5.90 .094 1.26 .138-.197 CGHN 32-4D .472 .827 .976 5.90 .125 1.26 .173-.252 CGHN 32-5D .472 1.020 .976 5.90 .157 1.26 .216-.252 CGHN 32-6D .472 1.020 .976 5.90 .204

1.26 .110-.157 CGHN 32-3DG(1) 1.0 2.0 .976 5.90 .094 1.26 .138-.197 CGHN 32-4DG(1) 1.2 2.0 .976 5.90 .125 1.26 .173-.252 CGHN 32-5DG(1) 1.3 2.4 .976 5.90 .157 1.26 .216-.252 CGHN 32-6DG(1) 1.4 2.4 .976 5.90 .204

Use the yellow lines on blade for min. and max. overhang.(1) DO-GRip clamping insert is self-retained for long overhang.(2) toolholder seat needs to be modifed according to insert profile to ensure clearance.

L

T

D=2T

L

T

D=2T

A

W

H B

CGHN-...D/DG(1)

CGHN-...D/DG(1) External Machining Double-Ended Blades

DG-Self-Clamping type

GipGipYGitmGiFGiatip(2)GipaGim, GimmGimF, GimNGimYGpV(2)

Key (extractor) EDG-44a, should be ordered separately. For inserts, see pages B57-59, B62, B66-72, B175-176, D6, D9, D15, D17, D23, D25-26. For tool blocks, see pages b254, b255, E7, E20, E41 according to b dimension.


B26

CGHN-P8/-D/DG

W

L

T T

2.07 1.772

A

150A

1.7722.07

W

T

L

.976 1.26

A

CGHR/L 32-p8-DG CGHR CGHL

CGHN... 8D/10D CGHN-p8, CGHR/L 12/14

CGHR CGHN

W T(2) Designation A L Screw Inserts Key

.315 1.570 CGHR/L 32-P8-DG(1) .268 5.9 GimY 840/808, GimF 808,GpV(4) EDG 44a

.315 1.970 CGHN 52-P8 .291 7.5 SR 76-1637 GimY 840/808, GimF 808, .315 2.760 CGHN 53-P8 .291 10.2 SR 76-1637 GpV(4), Gimm 8CC

GiF 8...

.315-.327 1.970 CGHN 52-8D .291 7.5 SR 76-1637 GiFm 8 (3), GDma 840

.315-.327 2.760 CGHN 53-8D .291 10.2 SR 76-1637 Gipa/GiDa 8..., GDmF 8,

GDmm 8CC, GDmN 8... GDmU 8..., GDmY 8...

.393-.433 2.760 CGHN 52-10D .362 7.5 SR 76-1289

GiF 10/GiFm 10 ...(3) .393-.433 3.940 CGHN 53-10D .362 10.2 SR 76-1289

GDpY 10/11... GDpU 10/11...

.472-.571 3.940 CGHR/L 53-12D .375 10.2 SR 76-4002

GimY 1260, tiGER 14, GpV 14

.492-.685 3.940 CGHR/L 53-14D .437 10.2 SR m6x25

tiGER 14/17.4, GpV 14/17

(1) DO-GRip clamping key: EDG-44a, should be ordered separately. For blocks, see pages b254-255, E7, E20, E41.(2) When using a double-ended insert, grooving depth is limited by the insert.(3) Single-ended on request.(4) toolholder seat needs to be modifed according to insert profile to ensure clearance. For inserts, see pages B60-62 ,B68-71 ,B75-76 ,B233.

CGHN-P8/-D/DG Blades for Deep Machining

HW 4.0

HW 5.0


B27

L A150

W

H3 B

D

HGFH:A

(1) Should be ordered separately. For DGFH DO-GRip blades, see page b127. For inserts, see pages B73 ,B148 ,B150-151 ,B153. For blocks, see pages b254-255, E7, E20, E41.

HGFH: External Machining Double-Ended BladesA

Designation B W A L H3 Dmax. Extractor(1) GRIP Inserts

HGFH 26-3 1.02 .118 .094 4.33 .84 2.95 EDG 23b GRip 3..., HG : 3... HGFH 32-3 1.26 .118 .094 5.90 .97 3.93 EDG 23b GRip 3..., HG : 3...

L

D=2T

T

A

W

H B

CGHN-...S B

For inserts, see pages B57-59, B62, B66-72, B175-176, D6, D9, D15, D17, D23, D25-26. For blocks, see pa

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