is.4843.1968 REAFFIRMED 2003

download is.4843.1968 REAFFIRMED 2003

of 10

Transcript of is.4843.1968 REAFFIRMED 2003

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    1/10

    ( Reaffirmed 2003 )

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    2/10

    IS : 4843 - lita

    Indian StandardCODE FOR DESIGNATION OF

    FERROUS CASTINGS

    Metal Standards Sectional Committee, SMDC 1

    Chairman RepresentingSHRI R.G. BHATAWADEKAR The Binani Metal Works Ltd, Calcutta

    Members

    Da U. ?i. BHRAX~SRRI K. H. SHARXA ( Altcmete )

    The Indian Iron & Steel Co Ltd, Burnpur

    SHRI B. N. DAS National Metallurgical Laboratory (CSIR ),

    Dn B1 R. DEORIS Hn&%? z; Ltd Ranchi,SHRI K. C. SOM ( Alternate jDIRECTOR ( M & C ) RDSO, Ministry of Railways

    LTXKNOW

    PHonric-Tros ENOINEEREASTERN RAILWAY, J.k-nshLrCn ( rfltcrnelc I j

    ASSI~TAXT DIRECTOR( M. S. ), RDSO, LTCKNO~( AlUrnate II )

    SHRI N. KRISHNASWAT+~I Direc;~tot~l~,eneral of Technical Development,j

    SHRI D. P. LAHIRI Defence Metallurgical Research Laboratory, MinistrySHRI A. KAILAEA~~ Alternate )

    of Defencc ( R & D )

    SHRI S. K. LAHIRI Directorate General of Supplies & Disposals ( Inspec-tion Wing Ministry of Works, Housing &

    SHRI P. G. V.,Rao (Alternate jSUPPlY )

    SHRI K. P. K. MENONSHRI AXIL MITRA

    Ministry of Defcnce ( DGI )Indian Institute of Foundrymen, Calcutta

    SHRI K. SRIXIVASAN ( Alternate )SKISI P. MITRASam S. N. M~~F.R.IEE

    Indian Tune Co Ltd, JamshedpurNational Test House, Calcutta

    SERI B. K. MV~~TRY Indian Aluminium Co Ltd, CalcuttaSARI Tz. GOPALKRISHSAN ( Alternate )DR S. R. PRAXANIIZSHRI K. iX;. P. RAO

    Ministry of Steel, Mines & Metals

    Snnr K.P.RoY CKOWDFKTRYThe Tata Iron & Steel Co Ltd, JamshedpurIndian Non-Ferrous Metals Manufacturers Associa-

    Snnr R. K. SRIVASTAVA,tion, Calcutta

    Deputy Director ( Strut L Met jDirector General, IS1 ( Ex-o o Member j

    SuretarySHRI SAXT SIXGH

    Senior Technical Assistant ( Strut Br Met ), IS1( Continued on page 2 )

    INDIAN STANDARDS INSTITUTIONMANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARC

    NEW DELHI 110002

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    3/10

    Conmm- Reprcsenring

    DE~~CTY DIRECTOR ( him-2) Ministry of RailwaysRDSO, WfTARAN.TA~

    Burn Co Lid, HowrahThe Britannia Engineering Co Ltd, TitaghurIndian Iron Steel Ltd, KultiHindustan Motors Ltd, District Hooghly

    ISi4843-1968

    Panel for Code for Designation of Ferrous Castings, SMDC 1 : P11

    hhbm

    SHRI S. K. DAYREPREBENTATIVEREPRESENTATIVESarrr N. K. Snvar.~

    2

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    4/10

    hdian StandardCODE FOR DESIGNATION

    FERROUS CASTINGS

    IS i 4343 - 1968

    OF

    0. FOREWORD

    0.1 This Indian Standard was adopted by the Indian Standards Institution

    on 8 October 1968, after the draft finalized by the Metal StandardsSectional Committee had been approved by the Structural and MetalsDivision Council.

    0.2 A code for designation of ferrous castings will be an important steptowards identification, uniform marking of products and drawings. Sucha standard designation would greatly help the manufacturers and the usersof the products concerned.

    0.3 This standard has been co-ordinated with the following codes fordesignation, so that certain measure of uniformity is achieved in thedesignations:

    *IS : 1762-196 1 Code for designation of steel

    +1S : 2084- 1962 Code for designation of pig iron

    IS : 2085-1962 Code for designation of ferro-alloys

    1. SCOPE

    1.1 This standard lays down the principles for code designation of ferrouscastings.

    2. GENERAL

    2.1 Ferrous castings shall be designated by a group of symbols indicatingthe important characteristics in the followmg order:

    a) Type of castings, and

    b) Mechanical properties or chemical composition.

    *Since revised. 3-- 3

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    5/10

    3 SYMBOLS FOR TYPE OF CASTINt3S

    3 1 Various castings shall have code.d gnations as given below:

    4W

    Cld)e>f1g>h)

    3

    9

    Ferrous Castings

    Grey iron

    Mdtabk i ronc

    1) Black-heart

    2) Pearlitic

    3) White-heart

    Spheroidal or nodular graphite iron

    Austenitic flake graphite iron

    Austenitic spheroidal or nodular graphite iron

    Abrasion resistant iron

    Steel castings

    I-Ieat-resistant steel castings

    Corrosion-resistant steel castings

    Lhignation

    FG

    BM

    PM

    WM

    SG

    AFG

    ASG

    AaR

    CS

    CSH

    CSC

    4. SYMBOL FOR MECHANICAL PROPERTIES

    4.1 The tensile strength in kgf/mms to follow the group symbol shall be theminimum for the 30 m section in case of grey iron castings and theminimum for the heaviest section in casr of various other castings. Wherethe minimum tensile strength requiremerlt does not vary with the sectionalthickness within the same grade, the roup symbol shall be followed by theminimum tensile strength indicated for the grade. In the case ofspheroidal or nodular graphite iron castings, the tensile strength shall befollowed by the minimum elongation on gauge length 5*651/ j.

    5. SYMBOL FOR CHEMICAL COMPOSITION

    5.1 In the case of grey iron castings where chemical composition is more

    11 important than the tensile properties and for alloy iron and alloy steel

    ;castings, the group symbol shall be followed by the chemical symbol inaccordance with IS : 1762-1961*.

    *Code for designation of ~tccl. _( Since revised ) .

    4

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    6/10

    6. EXAMPLES

    ISr4w3-1968

    6.1 In order to illustrate, examples of code designations in accordancewith this standard are given below:

    a) Grey Iron Castings

    1 General Engine& g Castings

    SECTIONAL THICKNESS Dxy..;o?.s~ TENSILEOF CASTINGS STRENGTH

    mm mm kgf@mMire

    DESIGNATION

    4upto 8 13 19Over8upto15 20 17

    Over 15upto30 z 15Over 30 to 50p 13

    15 up to ,30over 30 up to 50

    3045

    4037

    1

    FG 15

    FG40.

    2) S ccial Grq I ron Castings Where Chemical Comfio ion L M oreI mportant, Such as I ngot M ould Castings

    CHEMICAL COMPOS~ION DEG~T;NATKON*c --

    Element Percent

    Carbon equivalent 4.0 to 5-l 7

    Tdt: 2::: $1: ) 3.5 ISilicon l-20 to 1.80 1Manganese O-60 to o-90 ) FG35Si 15Chromium, Max o-15 , :Copper, MUX 0.10

    Sulphur, Max o-080Phosphorus, Max o-400 Jb) Malleable Iron Castings

    1 Bl uck-H eart M alleable I ron Castings

    SECTIONAL THICIC- DIAMETEROF TEST TENSILE DESIGNATIONNESS OF CASTINGS BARASCAST STRENGTH

    mm mm kgf:mm*Min

    All sizes:: :;

    BM 35All sizes BM 32All sizes 15 30 .- BM 30

    5

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    7/10

    IS:484301968

    2) Pearl i t i c M al Lsab2e I ron Cast i ngs

    SECTIONAL THICKNESS DIAMETER F TESTOF CASTINGS BAR AS CAST

    mm mm

    _ A 1 sizes 15

    All sizes 15

    All sizes 15

    All sizes 15

    All sizes 15_

    3) W hit ++H eart M all eable I ron Cast i ngs

    SECTIONAL HICKNESS DIAMETEROF TEST_ O.F 9I-IIVGS BAR AS C&T

    mm mm

    8 and underOver8up@ 13Over 13

    8 and underOver8upto 13Over 13

    c) Spheroida or

    I&s;L~ &&.NGTHkgf/mma

    M i n

    80

    70

    60

    50

    42

    38

    1;15

    9 *1215

    TENSILESTRENGTHkgfjmm*

    M i n

    DESIGNATION

    70 PM 70

    65 PM 65

    55 PM 55

    50 PM 50

    45 PM 45

    TENSILESTRENGTH

    , kgt;imm*iMi72

    DESIGNATION

    36 l

    40 F42J283235

    WM 42

    WM 35

    Nodular Graphite Iron Castings

    ELONGATION, ERCENT

    M i n

    on Gauge Length 10 = 5d

    2

    2

    2

    7

    12

    17

    6

    DESIGNATION

    SG 8012

    SG 7012

    SG 6012

    SG 50/7

    SG 42/12

    SO 38/17

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    8/10

    IS:4843-1968

    d) Austenitic Flake Graphite iron Castings

    th3UZCAL thWMZION DESIGNATION~_--_-~--_-----L~

    Elemrnt Pt iZYlt

    Carbon, MUX 3.00Silicon 1.00 to 2.80 :Manganese 190 to 1.50Nickel 13.5 to 17.5 I AFG Ni 16 Cu 7 Cr 2

    Ccwer 5-50 to 7.50Chromium 130 to 2.50 1

    J

    e Austenitic Spheroidal or Nodular Graphite Iron Castings

    CHEMICAL aPOSITION DESIGNATION--- L \

    Ekmcnt Percent

    carbon, MUX 390ilicon 190 to 2.80 1ManganeseNickelChromiumPhosphorus, Max

    .

    O-70 to l-5018-O to 22-O ASG Ni 20 Cr 2

    1.00 to 2.500.080

    f) Ala-don-lt~istaatxrollcartinga

    CHEMK4L(hlPOSlTION DESIONATI~N

    v

    Ekmeni Percent Total carbonGraphite carbon, Max Ev6 Silicon @3 to 0.8

    Manganese 0.3 to 0.8Nickel 3-3 to 5.0 i ABR33Ni4Cr2Chromium 1+ ~2-5Molybdenum, Max @75 ISulphur, Max 015Phosphorus, Max 090

    EC> elc-wP

    1

    1 Unallopd (General Engineering) Steel Caslings

    TENSILE TRENGTH DJSIGXUTIOXUkgf/mms

    Min125105 zz:

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    9/10

    ISr4843-1968

    E css 85155 cs 5547 cs 4741 cs 41

    2) Unal t oyed Speci al H i gh M agnet i c Permeabil i t y ) CastingsTENSILE TRENGTH DESIGNATION

    kgf/mm835 to 44 CSM 3541 to 50 CSM 41

    3) A l l oy St eel Cast i ngsCHEMICAL OMPOSMION

    r --Element Percent

    Carbon 0.45 to 0.551Silicon 0.10 to o-35 1Manganese 0.50 to 0.80 )Chromium 090 to l-20 1Vanadium, M i n 0.15 J

    h) Heat-Resistant Steel Castings

    CHEMICAL OMPOSITIONr --h--_------\

    Element Percent

    Carbon 1.20 to.1*40]Silicon, Max 290Manganese, M ax 1.00 IChromium 26.0 to 30.0 kNickel 4.0 to 7.0 /Sulphur, Max 0.050Phosphorus, Max 0.050 i

    j) Corrosion-Resistant Steel Castings

    CHEMICAL OMPOSITIONf Y-h-- -I

    Element Percent

    CarbonSilicon, MaxManganese, MaxNickel, MaxChromiumMolybdenum, Max

    8

    DESIGNATION

    CS 50 Cr 1 V 20-

    DESIGNATION

    CSH 130Ni6Cr28

    DESIGNATION

    CSC 16 Cr 13

  • 8/11/2019 is.4843.1968 REAFFIRMED 2003

    10/10