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    Disclosure to Promote the Right To Information

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    IS 3038:2006

    ah7Ty7 -FT)

    ;

    Indian Standard

    MARTENSITIC STAINLESS STEEL AND ALLOY STEEL

    CASTINGS FOR PRESSURE CONTAINING PARTS

    SUITABLE FOR HIGH TEMPERATURE

    SERVICE SPECIFICATION

    Fourth Revision

    ICS-77.140.80

    0 BIS 2006

    BUREAU OF lNDIAN STANDARDS

    MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

    NEW DELHI 110002

    ch/y 2006

    Price Group 4

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    Foundry and Steel Casting Sectional Committee, MTD 14

    FOREWORD

    This Indian Standard (Fourth Revision) was adopted by theBureau of Indian Standards, after the draft finalized by the

    Foundry and Steel Casting Sectional Committee had been approved by the Metallurgical Engineering Division Council.

    This standard was first published in 1965 and was subsequently revised in 1974, 1983 and 1992, While reviewing the

    standard in the light of the experience gained during these years, the committee decided that the standard may be

    further revised. In this revision, various clauses have been aligned with the recent standards on steel castings.

    In this revision following modifications have been made:

    a) Four new grades have been added in Table 1and chemical composition of some of the grades have been

    modified; and

    b) Table 2 and Table 3 have been modified.

    Castings ofmartensitic stainless steel and alloy steel for valves, flanges, fittings and other.pressure containing parts and

    of quality generally suitable for assembly with other castings or wrought steel parts by fusion welding are covered by

    this specification. It is not intended to imply that the steels specified in this standard possess equal degree ofweldability.

    Therefore, it is the responsibility of the purchaser to establish for himself the suitable welding technique. Since these

    grades possess varying degrees of suitability for resistance to corrosion and high temperature service, it is also the

    responsibility of the purchaser to determine which of the grades is suitable for the actual service requirement.

    For the benefit of the purchaser, information regarding typical uses of different grades of alloy steel castings specified

    in the standard has been given in Annex A.

    In the preparation of this standard, assistance has been derived from the following publications:

    EN 1504:1976 Specification for steelcastings for pressure purposes issued by the British Standards Institution

    ASTM A 217/A 217M-200 1 Martensitic stainless steel and alloy steel castings for pressure containing parts

    suitable for high-temperature service,

    issued by the American Society for Testing and Materials

    For the purpose of deciding whether a particular requirement of this standard is complied with, the final value observed

    or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2: 1960 Rules for

    rounding off numerical values (revised). The number of significant places retained in the rounded off value should be

    the same as that of the specified value in this standard.

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    IS 3038:2006

    Indian Standard

    MARTENSITIC STAINLESS STEEL AND ALLOY STEEL

    CASTINGS FOR PRESSURE CONTAINING PARTS

    SUITABLE FOR HIGH TEMPERATURE

    SERVICE

    SPECIFICATION

    Fourth Revision

    1 SCOPE

    This standard covers the requirements for martensitic

    stainless steel and alloy steel castings for pressure

    containing parts suitable for high temperature service.

    2 REFERENCES

    The following standards contain provisions, which through

    reference in this text, constitute provisions of this standard.

    At the time of publication, the editions indicated were

    valid. All standards are subject to revision and parties to

    agreements based on this standard are encouraged to

    investigate the possibility of applying the most recent

    editions of the standards indicated below:

    IS

    No.

    228

    1599:1985

    1608:2005

    1S0 6892:1998

    1757:1988

    2595:1978

    3658:1999

    3703:2004

    4897:1994

    5530:1987

    6601:1987

    We

    Methods for chemical analysis of steels

    (revised) (All parts)

    Method for bend test second revision

    Metallic materials Tensile testing at

    ambient temperature

    third revision

    Methods for charpy impact test

    (V-notch) for metallic material

    second

    revision

    Code of practice for radiographic

    testing

    firsl revision

    Code of practice for liquid penetrant

    flaw detection

    second revision

    Code of practice for magnetic particle

    flaw &tection

    second revision

    Deviations on untoleranced dimensions

    and mass of steel casting third revzkion

    Recommendation for production

    rectification and repair of steel castings

    by metal arc welding process

    second

    revision

    Permissible deviations in chemical

    composition for product analysis of

    IS No.

    6907:1992

    7666:1988

    8800:1997

    9565:1995

    10724:1990

    11732:1995

    12938:1990

    Title

    steel castings

    jlrst revision

    Steel castings Methods of sampling

    first revision

    Recommended procedure for ultrasonic

    examination of ferritic castings of

    carbon and low alloy steel

    ~irsf

    revision

    Technical delivery conditions for steel

    castings (excluding investment

    castings)

    fhird revision

    Acceptance standards for ultrasonic

    inspection of steel castings

    second

    revision

    Acceptance standards for magnetic

    particle inspection of steel castings (first

    revision

    Acceptance standards for dye penetrant

    inspection of steel castings

    first

    revision

    Acceptance standards for radiographic

    inspection of steel castings

    3 TERMINOLOGY

    For the purpose of this standard, the following definitions

    shall apply.

    3.1 Cast (Melt) The product of any of the following:

    a)

    b)

    c)

    One furnace heat,

    One crucible heat, or

    A number of furnace or crucible heats.of similar

    composition mixed in a ladle or tapped in separate

    ladles and poured simultaneously for making a

    casting.

    3.2 Batch Agroup of castings of one grade of material,

    cast from the same melt and heat-treated together under

    identical conditions.

    1

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    1S3U. U: uut

    4 GRADES

    This standard covers atotal of fourteen grades of steel

    castings for pressure containing parts suitable for high

    temperature service.

    5 SUPPLY OF MATERIALS

    General requirements relating to supply of steel castings

    shall be as laid down in IS 8800.

    6 MANUFACTURE

    The steel for the castings shall be made by electric arc or

    electric induction or such other processes asmay be agreed

    to between the purchaser and the manufacturer.

    7 PARTIfXJLARS TO BE S-PECIFIED WHILE

    ORDERING

    For the benefit of the purchaser, particulars to be specified

    while ordering for steel castings to this specification are

    given in Annex B.

    8 CHEMICAL COMPOSITION

    8.1 The ladle analysis of steel when carried out either by

    the method specified in IS 228 and its relevant parts or

    any other established instrumental/chemical methods shall

    be as given in Table 1, In case of dispute the procedure

    given in IS 228 shall be the referee method. However,

    where the method isnot given in IS228, the referee method

    shall be as agreed to between the purchaser and the

    manufacturer.

    8.2 The manufacturer shall carry out analysis from a

    sample of each melt of steel and shall supply a test

    certificate of chemical analysis of the sample of steel for

    each melt.

    8.3 Product Analysis

    If specified at the time of enquiry and order, the product

    analysis may be carried out from a test piece or from a

    casting representing each melt. Drillings for analysis shall

    be taken from not lessthan 6 mm beneath the cast surface,

    and in such a manner as not to impair the usefulness of

    any casting selected. The permissible variation inproduct

    analysis from the limits specified in Table 1 shall be as

    given in IS 6601.

    8.4 Residual Elements

    8.4.1 Elem~ntsnot specified inTable 1shall not ordinarily

    be added to the steel and all reasonable precautions shall

    be taken to prevent contamination from scrap, etc, to keep

    them as low as practicable.

    8.4,2 Table 2 specifies the limits for the elements not

    specified in Table 1.

    8.4.3 Analysis and reporting of the analysis in the test

    certificate for the above residual elements shall be done

    only when so specified by the purchaser in the enquiry

    and order. However, the manufacturer shall ensure that

    the residual elements are within the limits specified.

    9 WORKMANSHIP AND FINISH

    9.1 The castings shall be accurately moulded in

    accordance with the pattern or the working drawings

    supplied by the purchaser with the addition of such letters,

    figures and marks as maybe specified.

    9.2 The purchaser shall specifJ the tolerances on all

    important dimensions. On other dimensions, tolerances

    specified in IS 4897 shall apply.

    10 FREEDOM FROM DEFECTS

    10.1 All castings shall be free from defects that will

    adversely affect machining or utility of castings.

    10.2 When necessary to remove risers or gates by flame

    or arc or a combination-thereof, or by-any other process

    involving intense heat, care shall be taken tomake the cut

    at a suftlcient distance from the body of the castings so as

    to prevent any defect being introduced into the casting

    due to local heating. Any such operation is preferably

    done before final heat-treatment.

    10.3 In the event of any casting proving defective from

    foundry causes in the course of preparation, machining or

    erection, such casting may be rejected notwithstanding any

    previous certification of satisfactory testing and/or

    inspection.

    11 FETTLING AND DRESSING

    All castings shall be properly fettled and dressed, and all

    surfaces shall be thoroughly cleaned.

    12 HEAT-TREATMENT

    12.1 The castings shall be heat-treated in a properly

    ccmstructed furnace, having adequate means of

    temperature control which shall permit the whole of the

    castings being uniformly heated to the necessary

    temperature. All castings shall be suitably heat-treated so

    as to attain the specified mechanical properties.

    12.2 Unless otherwise specified in the enquiry and order

    or agreed to between the purchaser and the manufacturer,

    all castings shall be supplied in the mormrdized and

    tempered condition. Grades 1, 2, 4 and 4A shall be

    tempered at a temperature not less than 600C. Grades 3,

    5, 5A, 6, 7 and 8 shall be tempered at a temperature not

    less than 675C.

    2

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    Table 1 Chemical Composition of Martensitic Stainless Steel and Alloy Steel Castings

    for Pressure Containing Parts Suitable for High Temperature Service

    (Clauses 8.1,8 .3,8.4.1

    and

    8.4.2)

    sl

    No

    (1)

    O

    ii)

    iii)

    U

    iv)

    o

    vi)

    vii)

    viii)

    ix)

    Constituent

    (2)

    carborr

    Silicon

    Manganese

    Sulphur

    Phosphorus

    Chromium

    Nickel

    Molybdenum

    Vanadium

    Requi remeri t, Pe rcen t )

    Grade

    1

    (3)

    0.18-

    0.25

    0.60

    1,20-

    1.60

    0.045

    0.040

    Grade

    2

    (4)

    0.25

    0.20-

    0.60

    0.50-

    0.80

    0.045

    0.040

    o.45-

    0.65

    o M~imum, ex cept wher e

    range is specified.

    Grade

    3

    (5)

    0.10-

    0.15

    0.20-

    0.45

    0.40-

    0.70

    0.030

    0.030

    0.30-

    0.50

    o.40-

    0.60

    0.22-

    0.30

    Grade

    4

    (6)

    o.05-

    0.20

    0.60

    0.50-

    0.80

    0.045

    0.040

    1.00-

    1.50

    0.45-

    0.65

    Grade

    4A

    (7)

    0.12-

    0.16

    0.30-

    0.50

    0.55-

    0,75

    0.030

    0.030

    0.85-

    1.15

    o.90-

    1.10

    0.20-

    b.30

    Grade

    5

    (8)

    0.15

    0.20-

    0.45

    0.40-

    0.70

    0.030

    0.030

    2.00-

    2.50

    o.90-

    1.20

    Grade

    5A

    (9)

    o.05-

    0.18

    0.60

    0.40-

    0.70

    0.045

    0.040

    2.00-

    2.50

    o.90-

    1.20

    Grade

    6

    (lo)

    0.20

    0.75

    0.40-

    0.70

    0.045

    0.040

    4.00-

    6.50

    o.45-

    0.65

    Grade

    7

    (Ii)

    0.20

    I.00

    0.35-

    0.65

    0.045

    0.040

    8.00-

    10.00

    o.90-

    1.20

    Grade

    8

    (12)

    0.15

    I.50

    1.00

    0.040

    0.040

    11.50-

    14.00

    Grade

    9

    (13)

    o.05-

    0.20

    0.60

    0.50-

    0.80

    0.045

    0.040

    0.50-

    0.80

    0.70-

    I.lo

    o.45-

    0.65

    Grade

    10

    (14)

    o.05-

    0.20

    0.60

    0.40-

    0.70

    0.045

    0.040

    0.50-

    0.90

    0.60-

    1.00

    0.90-

    1.20

    Grade

    II

    (15)

    o.15-

    0.21

    0.30-

    0.60

    0.50-

    0.80

    0.015

    0.020

    I.oo-

    I.50

    0.45-

    0.65

    Grade

    12

    (16)

    0.08-

    0.12

    0.20-

    0.50

    0.30-

    0.60

    0.010

    0.030

    8.00-

    9.50

    0.85-

    1.05

    0.18-

    0.25

    ~

    UI

    u

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    IS 3038:2006

    Table 2 Residual Elements

    (Clause 8.4.2)

    S1No.

    Grade (s)

    Constituent, Max, Percent

    Total

    \

    Content

    /---

    Cr

    (3)

    Ni Mo Cu

    v

    w

    Sn

    (4)

    (5)

    (6) (7)

    (8) (9)

    Zr

    (lo)

    Ti

    (11)

    f;)

    1)

    O

    ii)

    iii)

    iv)

    (2)

    I

    (13)

    I .0

    1.0

    I.0

    I.0

    0,35

    0.50 0.15

    0.50 0.05

    0.10

    0.50

    0.50

    0.05

    0.10

    0.50 0.50

    0.10

    0.05

    0.50

    0.50 0.05

    0,10

    0.035 0.035

    0.35

    3, 4A, 5

    4, 5A, 6

    and 7

    8

    0.035

    0,025

    v)

    vi)

    vii)

    viii)

    I .00 0.50

    0.50 0.05

    0.1o

    0.65

    0.60

    1.0

    9 and 10

    11

    12

    0.50

    0.10

    0.50

    0.35 0.03

    0.40

    O,o1

    0.04

    12.3 The test pieces shall be heat-treated along with the

    castings they represent.

    13 MECHANICAL TESTS

    13.1 The mechanical properties specified are those which

    are to be obtained from test bars cast either separately

    from or attached to the castings to which they refer and

    heat-treated as given in 12. The test values so exhibited,

    therefore, represent the quality of steel from which the

    castings have been poured; they do not neces-sarily

    represent the properties of the castings themselves.

    13.2 In the case of a special or large casting or in other

    cases, the purchaser may speciQ at the time of enquiry

    and order, that the test, bar be cast attached to the casting

    from which the mechanical tests are to be conducted. The

    purchaser shall show the size and location of such an

    attached test bar on the drawing, in the absence of which

    the manufacturer may use his discretion in this regard.

    13.2.1Sucha test bar shallnot be detached from.the casting

    until the heat-treatment of the casting is over and it has

    been stamped by the purchaser.

    13.3 The tensile test shall be carried out in accordance

    with IS 1608. The relevant mechanical properties shall be

    as given in Table 3.

    13.4 If specified in the enquiry and order the impact test

    shall be carried out in accordance with IS 1757 and the

    values obtained shall conform to the requirements given

    in Table 3.

    13.5 Bend Test

    Bend test pieces shall be of suitable length, convenient

    for the machine on which they will be bent and shall have

    either a diameter of 25 mm or rectangular section of

    25

    x

    20 mm. The edges of the rectangular test piece shall

    be rounded to a radius of not more than 1.5 mm and the

    test shall bemade by bending the test piece over the thinner

    section in accordance with IS 1599.

    14 NON-DESTRUCTIVE TESTS

    14.1 Non-destructive testing shall be applied if so

    specified in the.enquiry and the order. Under this heading,

    the tests are grouped which aim at revealing defects that

    cannot be revealed by a simple visual examination, such

    as dye penetrant, magnetic particle, ultrasonic,

    X-radiographic, or gamma-radiographic inspection; also

    included under this heading are tests on the surface

    condition by visual or visual-tactile examination. The

    purchaser shall speci@ in the enquiry and order:

    a)

    b)

    c)

    -d)

    e)

    The type of non-destructive testing which he intends

    to carry out or to have carried out;

    The area or areas of the casting towhich these tests

    apply, and the type of discontinuity, where relevant

    Whether all, or what proportion, of the castings are

    to be tested;

    The severity level defining the acceptability or

    non-acceptability of defectswhich maybe revealed;

    and

    Whether the manufacturer is or isnot contractually

    responsible for carrying out the tests.

    4

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    Table 3 Mechanical Properties of Martensitic Stainless Steel and Alloy Steel Castings

    for Pressure Containing Parts Suitable for High Temperature Service

    Clauses

    13.3 and 13.4)

    S1No.

    Characteristics

    Requirement

    /

    Grade Grade

    Grade Grade Grade

    Grade

    Grade Grade Grade

    Grade

    Grade Grade Grade Grade

    ;)

    540

    320

    2

    (4) (:)

    450-620 510

    240 i95

    4A

    (:) (7)

    485-655 5901

    275 440

    5

    3A 7

    9 10 12

    (8) (9)

    3) (11)

    (1 2)

    (13) (14) (1:) (16)

    510) 485-655 620-795

    620-795 620-795

    485-655 685-655 550-725 585-760

    310 275 415 415 450 275 275 345 415

    (1)

    (2)

    i)

    Tensile streirgth, MPa

    ii) Yield stress o r0 .2 percent,

    proof stress, MPa, fi n

    iii)

    Elongation, percent,

    M in GL 5 .6 5 ~

    16

    22 17

    18

    15 17 18 17 17 17 18 18 17

    i7

    35 35 35 30 35 35

    45 45

    v) Reduction o f area,

    b

    percent, Min

    35

    35

    v)

    Charpy V-notch impact

    value, J, Mi tr see Note)

    20

    90

    50

    20

    25 25

    vi) Bend tes t ang le of bend,

    M in s ee

    Note)

    90

    90 90

    vii) Diameter of maridrel, i nm

    50

    50 50

    NOTE Either bend test or impacttest may be specified. When no requirement is specified by the purchaser, the criterion isat manufacturersoption.

    Minimum.

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    IS 3038:2006

    14.2 Unlessotherwise agreed upon, whennon-destrr,tctive

    testing is to be done, the castings shall be examined as

    follows:

    a) ultrasonic examination as per IS 7666;

    b) magnetic particle examination as per IS 3703;

    c) dye penetrant examination as per IS 3658; and

    d) radiographic examination as per IS 2595.

    NOTE In case of austenitic grades, ultrasonic inspection and

    magnetic particle inspection may not ordinarily be feasible.

    1

    14.3 Unless otherwise agreed upon the following shall be

    the acceptable standards:

    a) IS 9565 for ultrasonic inspection,

    b) 1S 10724 for magnetic particle inspection,

    c) IS 11732 for dye penetrant inspection, and

    d) IS 12938:1990 for radiographic .inspection.

    NOTE In case of austenitic grades, ultrasonic inspection and

    magnetic particle inspection may not ordinarily be feasible.

    15 REPAIR OF CASTINGS

    15.1 Unless otherwise specified by the purchaser in the

    enquiry and order, castings may be rectified by welding.

    All repairs by welding shall be carried out in accordance

    with the procedure laid down in IS 5.530, If castings have

    been subjected to non-destructive testing or hydraulic

    testing by agreement between the purchaser and the

    manufacturer, the castings shall be re-examined in the area

    of repair following any recti~ing operation performed on

    the castings.

    15,2 To form the basis of an agreement between the

    purchaser and the supplier in this respect, where relevant,

    the following classification shall apply concerning the

    extent of repair:

    a) Weld repair involving a depth not exceeding

    20 percent of wall thickness or 25 mm, whichever

    is lower, shall be termed as a minor repair.

    b) Any weld repair exceeding the above shall be

    termed as a major repair. Further, any single repair

    having an area exceeding250 mm square for every

    millimetre of wall thickness shall also be deemed

    to be a major repair, regardless of the considerations

    mentioned in (a) above.

    .15.3 Carbon Equivalent

    Unless otherwise specified in the enquiry and order, or

    otherwise agreed to, the carbon equivalent C.E. for the

    purpose of guidance in determination of the pre and post

    weld treatment applicable to carbon and low alloy steels

    shall be computed as follows:

    Mn +

    Cr+Mo+V

    C.E. = C+

    +lQi+Cu

    6

    5 15

    NOTE In case of high alloy steels for formula for computing.

    Carbonequivalent shall be subjectto agreement betweentheparties,

    16 HYDRAULIC TEST

    16.1 When so specified by the purchaser in the enquiry

    md order, a hydraulic test shall be carried out; the details

    ]f the test shall be agreed to between the purchaser and

    :hemanufacturer.

    16.2 The castings shall not be peened, plugged or

    Impregnated,to stop leakages. However, unless otherwise

    ;pecifled at the time of enquiry and order, rectification

    md upgradation of a casting by welding may be carried

    Jut in accordance with the approved procedures as laid

    ~ownin the relevant clause of the standard.

    17 METHOD OF SAMPLING

    rhe method of sampling steel castings for the pqose of

    ;hemical analysis and mechanical tests including re-test

    shall be in accordance with IS 6907.

    18 MARKING

    18.-1 Each casting shall be legibly -marked with tire

    following:

    a)

    b)

    c)

    number of identification mark by which it is

    possible to trace the melt and the heat-treatment

    batch from which it was made;

    manufacturers initials or trade-mark; and

    other identification marks in accordance with any

    agreement between the purchaser and the

    manufacturer.

    NOTE It is

    recommended that a minimum of markings be used.

    18:2 By agreement between the purchaser and the

    manufacturer, castings complying with the requirements

    of this standard may, afler inspection, be legibly marked

    with an acceptance mark.

    18.3 BIS Certification Mtwking

    The castings may also be marked with the Standard Mark.

    18.3.1 The use of the Standard Mark is governed by the

    provisions of the Bureau of Indian Standards Act, 1986

    and the Rules and Regulations made thereunder. The

    detailswfanditions under-which the Iicence for the we

    of Standard Mark may be granted to manufacturers or

    producers, may be obtained from the Bureau of Indian

    Standards.

    6

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    IS 3038:2006

    Casting

    Designation

    Grade 1

    Grade 2

    Grade 3

    Grade 4

    Grade 4A

    ANNEX A

    Foreword

    TYPICAL APPLICATIONS OF VARIOUS GRADES OF CASTINGS

    Use

    Casting

    Designation

    General purpose constructional alloy

    Grade 5

    particularly forpressure castings operating

    up to about 400C.

    Steam turbine castings and other

    Grade 5A

    application at temperature of about 450C.

    Steam tucbine castings for applications at

    Grade 6

    temperature of about 540C.

    Moderate creep resistance castings for

    valves and pressure vessels for the

    petroleum industry at temperature of about

    Grade 7 and

    520C.

    Grade 8

    Steam turbine castings for application

    involving relatively severe stresses at

    temperature of about 550C.

    Use

    Steam turbine castings for application

    involving relatively severe stress at

    temperature of about 580C.

    Castings for creep resistance application

    at temperature of about 580C.

    Castings for general engineering, chemical

    and petroleum industries, suitable for

    application involving creep resistance at

    temperature up to about 600C.

    Castings for general engineering,

    chemical and petroleum industries,

    suitable for application involving creep

    resistance at temperature up to about

    650C.

    ANNEX B

    Clause 7

    INFORMATION TO BE SUPPLIED BY THE PURCHASER

    B-1 BASIS FOR ORDER

    c

    While placing an order for the purchase of steel castings

    d)

    covered by this standard, the purchaser should specie the

    following:

    a)

    b)

    Material specification;

    e)

    Drawing or reference number of the pattern (if f)

    supplied by the purchaser), along with a copy of

    the drawing;

    g)

    Optional/additional tests required, if any;

    Whether the castings are to be inspected and tested

    in the presence of the purchasers representative;

    Condition ofdelivety;

    Any special requirement; and

    Test report.

    7

  • 7/26/2019 IS 3038-2006.

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