IS 15170 (2002): Hydraulic Fluid Power -- Methods for ... · IS 13542:1992 Hydraulic fluid power...

14
Disclosure to Promote the Right To Information Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public. इंटरनेट मानक !ान $ एक न’ भारत का +नम-णSatyanarayan Gangaram Pitroda “Invent a New India Using Knowledge” प0रा1 को छोड न’ 5 तरफJawaharlal Nehru “Step Out From the Old to the New” जान1 का अ+धकार, जी1 का अ+धकारMazdoor Kisan Shakti Sangathan “The Right to Information, The Right to Live” !ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह Bharthari—Nītiśatakam “Knowledge is such a treasure which cannot be stolen” IS 15170 (2002): Hydraulic Fluid Power -- Methods for Cleaning and for Assessing the Cleanliness Level of Components [PGD 16: Fluid Power]

Transcript of IS 15170 (2002): Hydraulic Fluid Power -- Methods for ... · IS 13542:1992 Hydraulic fluid power...

Page 1: IS 15170 (2002): Hydraulic Fluid Power -- Methods for ... · IS 13542:1992 Hydraulic fluid power — Contamination analysis — Method for reporting analysis data IS 13570:2000 Hydraulic

Disclosure to Promote the Right To Information

Whereas the Parliament of India has set out to provide a practical regime of right to information for citizens to secure access to information under the control of public authorities, in order to promote transparency and accountability in the working of every public authority, and whereas the attached publication of the Bureau of Indian Standards is of particular interest to the public, particularly disadvantaged communities and those engaged in the pursuit of education and knowledge, the attached public safety standard is made available to promote the timely dissemination of this information in an accurate manner to the public.

इंटरनेट मानक

“!ान $ एक न' भारत का +नम-ण”Satyanarayan Gangaram Pitroda

“Invent a New India Using Knowledge”

“प0रा1 को छोड न' 5 तरफ”Jawaharlal Nehru

“Step Out From the Old to the New”

“जान1 का अ+धकार, जी1 का अ+धकार”Mazdoor Kisan Shakti Sangathan

“The Right to Information, The Right to Live”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता है”Bhartṛhari—Nītiśatakam

“Knowledge is such a treasure which cannot be stolen”

“Invent a New India Using Knowledge”

है”ह”ह

IS 15170 (2002): Hydraulic Fluid Power -- Methods forCleaning and for Assessing the Cleanliness Level ofComponents [PGD 16: Fluid Power]

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Is 15170:2002lSOflR 10949:1996

Indian Standard

HYDRAULIC FLUID POWER — METHODS FORCLEANING AND FOR ASSESSING

THE CLEANLINESS LEVEL OF COMPONENTS

ICS 23.100.60

@ 61S 2002

BUREAU OF INDIAN STANDARDSMANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG

NEW DELHI 110002

Ju/y 2002 Price Group 4

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Basic Fluid Power Sectional Committee, BP 14

NATIONAL FOREWORD

This Indian Standard which is identical to lSO/TR 10949:1996 ‘Hydraulic fluid power — Methods forcleaning and for assessing the cleanliness level of components’ issued by the International Organizationfor Standardization (ISO) was adopted by the Bureau of Indian Standards on the recommendation ofBasic Fluid Power Sectional Committee and approval of the Basic and Production Engineering DivisionCouncil.

In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressurewithin an enclosed circuit. To ensure long life and satisfactory performance of hydraulic fluid powersystems, the cleanliness of the system is of paramount importance. One factor affecting that cleanlinessis the degree of contamination which is present in the system components after manufacture.

This standard has been prepared to give guidance to manufacturers for producing clean componentsand to select the most appropriate of three alternative procedures for assessing the level of cleanlinessas delivered to the user.

As it is not always clear what level and type of cleanliness would be beneficial for improved performanceand life on a cost-effective basis, the actual quantitative levels can only be set in relation to otherparameters and should be agreed between the manufacturer, the supplier and the user.

The text of the ISO Standard has been approved as suitable for publication as Indian Standard withoutdeviations. Certain conventions are, however, not identical to those used in Indian Standards. Attentionis particularly drawn to the following:

a) Wherever the words ‘International Standard’ appear, referring to this standard, they should beread as ‘Indian Standard’.

b) Comma (,) has been used as a decimal marker in the International Standard while in IndianStandards, the current practice is to use a point (.) as the decimal marker.

In the adopted standard, reference appears to certain International Standards for which IndianStandards also exist. The corresponding Indian Standards which are to be substituted in their placeare listed below along with their degree of equivalei ;ce for the editions indicated:

International Standard Corresponding Indian Standard Degree ofEquivalence

ISO 3722:1976 Hydraulic fluid IS 13569-1993 Hydraulic fluid power Identical

power — Fluid sample containers — — Fluid sample containers —

Qualifying and controlling cleaning Qualifying and controlling cleaningmethods methods

ISO 3938:1986 Hydraulic fluidpower — Contamination analysis —Method for reporting analysis data

ISO 4021:1992 Hydraulic fluidpower — Particulate contaminationanalysis — Extraction of fluidsamples from lines of an operatingsystem

ISO 4402:1 9911) Hydraulic fluidpower — Calibration of automatic-count instruments for particlessuspended in liquids — Methodsusing classified AC fine test dustcontaminant

IS 13542:1992 Hydraulic fluidpower — Contamination analysis —Method for reporting analysis data

IS 13570:2000 Hydraulic fluidpower — Particulate contaminationanalysis — Extraction of fluidsamples from lines of an operatingsystem

IS 13571:1992 Hydraulic fluidpower — Calibration of automatic-count instruments for particlessuspended in liquids — Methodsusing classified AC fine test dustcontaminant

Modified

Identical

do

I) Since replaced by ISO 11171 : 1999 Hydraulic fluid power — Calibration of automatic particle counters for liquids.

(Continued on third cover)

1“:

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IS 15170:2002lSO/TR 10949:1996

Indian Standard

HYDRAULIC FLUID POWER — METHODS FORCLEANING AND FOR ASSESSING

THE CLEANLINESS LEVEL OF COMPONENTS

1 Scope

This Technical Report recommends methods ofclearung hydraulic fluid power components and de-scribe

talternative procedures for assessing the

cleanli ess of the components as delivered by themanufacturer to a system constructor or user.

It IS not Intended to cover complete systems or pro-cedures for cleaning and assessing solld pipework.

2 Normative references

The followlng standards contain provisions which,through reference in this text, constitute provisions ofthis Technical Report. At the time of publication, theeditions mdlcated were valid. All standards are subjectto revision, and parties to agreements based on thisTechnical Report are encouraged to investigate thepossibility of applying the most recent editions of thestandards Indicated below. Members of IEC and ISOmaintain registers of currently valid InternationalStandards.

ISO 3722:1976, Hydrau/ic fluid power — F/u/d sarnp/econtainers — Qualifying and controlling cleaningmethods.

ISO 3938:1986, Hydraulic fluld power — Contami-nation analysls — Method for reporting analysis data.

ISO 4021:1992, Hydrau/ic f/uicf power — Particulatecontamination analysis — Extraction of fluid samplesfrom hnes of an operating system.

ISO 4402:1991, Hydraulic fluid power — Calibration ofautomatic-count instruments for particles suspended inliquids — Methods using classified AC Fine Test Dustcontaminant.

ISO 4405:1991, Hydraulic fluid power — Fluid contami-nation — Determination of particle contamination bythe gravimetric method.

ISO 4406:—1 ), Hydrau/ic f/uid power — F/uids — Codefor defining the level of contamination by solid particles.

ISO 4407:1991, F/ydrau/ic f/uid power — Fluid contami-nation — Determination of particulate contamination bythe counting method using a microscope.

1S0 5598:1985, Fluid power systems and com-

ponents — Vocabulary.

ISO 6072:1986, Hydraulic fluid power — Compatibilitybetween elastomeric materials and flulds.

3 Definition’s

For the purposes of this Technicalnitions given in ISO 5598 apply.

4 Contamination control

Report, the defi-

Creating and maintaining a clean component is pri-marily a manufacturing responsibility but the customeror user must also accept responsibilities.

Care with cleanliness is needed by the manufacturerat all stages of production.

1) To be published. (Revision of ISO 4406:1 987)

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IS 15170:2002lSO/TR 10949:1996

The manufacturer is responsible for:

— cleaning component parts prior to assembly;

— assembly in a clean area;

— flushing, if this operation is needed;

— cleanliness during testing;

— preparation for packing, corrosion prevention, portsealing etc.;

— adequate packaging,

On receipt of the component, the customer or user isresponsible for:

— care in unpacking;

— keeping the component clean after removing pro-tective plugs, etc.;

— installing the component in the system in a cleancondition.

5 Cleaning and assembly of componentsand parts

5.1 Cleaning

To ensure that an adequate standard of cleanliness offlnlshed units is achieved, it is essential that all partswhich make up a component are thoroughly cleanedbefore assembly.

An appropriate procedure shall be implemented, foreach component or component element, to removesuch residues as chips, sand, filings, rust, weld spat-ter and slag, elastomers, sealants, water, aqueousproducts, chlorine, oil, acid, detergent, etc.

This cleaning procedure is essential to ensure that nodamage to the finished component will occur duringflushing or testing.

The cleaning procedure can be carried out as follows:

— shot blast or chemically clean castings to removecasting sand and scale prior to machining, andthen carefully deburr and wash them before as-sembly;

— remove manufacturing residues, burrs, etc.by mechanical, ultrasonic, vibratory, chemicalmeans, etc.;

— remove cleaning residues using chemical means,solvents, dry filtered compressed air, etc.;

— wipe with lint-free cloths;

— oven-dry or dry with dry filtered compressed air

When cleaning components, special care should betaken to ensure that cored passages and deep holesare cleaned, and it should be remembered that itemswith designed sharp edges, such as grooved spools,can collect quantities of “finger dirt”. Assembler’shands and benches should be kept clean and cleaningmaterials should be lint-free.

Ultrasonic cleaning of components can be very effec-tive, providing the manufacturer’s instructions for theultrasonic cleaner are carefully followed. This processrelies mainly on the effect of vapour bubbles implod-ing on the surface of components; it is important thatthe bath and component temperature are correct forthis action to be fully effective. Adequate time shall,therefore, be allowed for components to reach work-ing temperature after immersion. The design of con-tainers and spacing of components is also critical andadequate flow paths shall be allowed for the sonicwaves to reach all parts of all components. Basketsmade of perforated sheet may tend to attenuate thesound waves, as will tightly packed parts. Open wiremesh baskets are normally satisfactory.

A further important point is that if the bath fluid is evenslightly contaminated with oil or dissolved preservingagent (grease for example), traces of this grease maybe left on the components. Components which requiresubsequent treatment, such as plating or the use ofsome sealants, should be cleaned in a vapour bath. Itshould be noted that some vapours, particularly somechlorinated hydrocarbons, can promote very rapidcorrosion even if the components are subsequentlycoated with oil soon after cleaning.

5.2 Assembly

Components should, ideally, be assembled immedi-ately after cleaning as even short storage periods canallow corrosion to start or airborne dust to settle onthem. Components which are not required for im-mediate assembly should be adequately protected.

Assembly should be done in a clean area, well awayfrom contaminant-generating operations such asgrinding, welding and machining. Air jets used forcleaning in the vicinity of the assembly should beavoided as these jets can project contaminant manymetres.

If adhesives or PTFE tape are used during assembly,care should be taken to avoid entrapment within theunit. If grease is used, it is important that it be keptclean and it should be used sparingly as it may not besoluble in the system fluid and may block filters.

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After assembly, all joint surfaces and ports should becovered unless the unit is to be tested immediately.Cover plates and other closures, such as plastic plugs,should be as clean as the unit. Closures which havebeen used for this purpose will probably be oily andshould be cleaned before re-use.

A list of some of the means of protecting a com-ponent is given in table 1. If further cleansing of anassembled component is required, the componentshould be flushed on a specifically designed flushingrig prior to testing.

WARNING — Test plant should not be used as aprimary cleaning station.

Table 1

Nature of protectionCleaned

components’J

Pressed-on metalhc plug or cap T

Screwed cylindrical metallic plug Rwith seal

Flanged plate with seal R

Pressed-on plastlc plug T

Screwed male plastic plug R

Self-cutting plastlc plug F

Anti-corrosive Kraft paper F

Plastic packaging Ff

Filling with clean compatible R

hydraullc fluld

Contact corrosion volatlle inhibitor R

for spare parts By agreement

Vacuum-tight envelopez} R

Pressure-tight envelopezl R

1) R = recommended; T = tolerated; F = forbidden,

2) In addition to Poit plugs.

6 Flushing

6.1 Principle

The principle of flushing is to apply sufficient energyto the contaminants in order to dislodge them and towash them away from the component for subsequentcollection in a filter.

Is 15170:2002

lSO/TR 10949:1996

6.1.1 Fluid-conveying components

The preferred procedure involves circulating a fluidthrough the component under defined conditions offlow and temperature.

The fluid flow shall be turbulent (f/e >4 000) and calcu-lated from the nominal diameter of the componentsupply ports:

Re=K X103v

where

Re

d

v

v

is the Reynolds number;

is the nominal diameter of the ports, in milli-metres;

is the linear velocity of the fluid, in metresper second;

is the kinematic viscosity of the fluid, in centi-stokes (cSt) 2).

For the flowrate to achieve a Reynolds number of4000, the flowrate, in Iitres per minute, must begreater than 0,189 vd.

6.1.2 Non fluid-conveying components

Flushing may be carried out by filling the componentswith a suitable fluid, and by flushing them completelyseveral times until the fluid cleanliness, as measuredat regular intervals, reaches the required level.

6.2 Flushing installation

In order to achieve satisfactory conditions, it is rec-ommended that an installation which meets the re-quirements given in 6.2.1 to 6.2.4 is used.

CAUTION — Special care shall be taken whenmounting the component onto the flushing installationto check that the fluid sample taken for cleanlinessdetermination is the same fluid as that conveyed by,or stored in, the component during the flushing op-eration.

2) 1 cSt = 1 mm2/s

3

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IS 15170:2002

lSO/TR 10949:1996

6.2.1 The flushing fluids shall have the followingproperties:

they shall be compatible with the components,the seals and the fluld for final use;

thev shall have a viscositv which minimizes walleffects. Empirically, such ‘effects are acceptableas long as viscosity does not exceed 40 cSt,

6.2.2 The tank shall be sealed to prevent ingress ofexternal contamination and shall include a breatherwith a filtration efficiency compatible with the requiredcleanliness class.

6.2.3 The filter shall:

— allow the maximum flowrate, as defined in 6.1.1,to pass through it;

— have a filtration efficiency which easily allows therequired cleanliness class to be reached;

— include a blocking indicator.

6.2.4 A sampling valve or contamination monitoringport shall be fitted downstream of the component tobe flushed.

6.3 Flushing procedure

The time required for flushing is dependent on thecomponent complexity, on the required cleanlinessand on the equipment performance.

Flushing should be continued until

— either the contamination level reaches the re-quired value, or

— a speclfled time is reached, determined experi-mentally for a given installation and a given com-ponent when developing the method.

The moving parts of the component shall be operatedfor the whole duration of the flushing process. In ad-dition, pumps, motors and cylinders shall be operatedat their maximum permissible continuous speed orstroke.

7 Measurement methods

7.1 General

As appropriate, the following three methods should beused to assess the level of contaminant remaining incomponents or sub-assemblies:

a)

b)

c)

monitoring the contaminationproduction test rig (see 7.2);

level of fluid in a

the flush test method to determine contaminantlevel flushed out (see 7.3);

the strip-wash test method to determine con-taminant removed (see 7.4)

One or more of these methods should be used bycomponent manufacturers as part of their quality as-surance programme,

It is not recommended that these tests be performedby customers. If a customer considered N essential toconduct either the flush or strip-wash test, he shouldonly do so by prior agreement with the manufacturer,as tests of this nature will certainly invalidate the war-ranty on the units concerned.

Monitoring the component test fluld will give a verygood average indication of the level of fine particulateremaining In all components, but the flush and strlp-wash tests will demonstrate the quantity and natureof larger particles present in a component,

7.2 Production test rig method

7.2.1 Commentary

This method is suitable for most components and sub-assemblies, such as gasket-mounted modules andmultiple valves, provided adequate fluid flow IS di-rected through all active flow paths, If possible In bothdirections during test, and that sufficient time IS al-lowed for thorough flushing.

There are limitations to this method as some urmscontain blind passages which will not be cleaned outby this process, e.g. passages between a pilot valveand the ends of a second stage spool. The housingsof piston pumps and motors may also contain ad-dNional contaminant which may not be removed dueto the flows into these cavities.

This test gives an Indication of the level of cleanlinessof the flow passageways of components m pro-duction.

Units that use the test rig to cut themselves In, forexample gear pumps, can be checked by this method.

NOTE 1 It is recommended that the specified level ofcleanliness be established after consultation between thecustomer and the manufacturer due to the special con-ditions that exist.

4

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7.2.2 Procedure

a) By this method, the oil in a suitable final rig isused to quantify the cleanliness level of thecomplete unit by using oil which is cleaner thanthe contaminant level stated in the catalogue orthe “as-shipped” specification of the unit. Thecontaminant Ievel-+hould be stated in accordancewith ISO 3938 and ISO 4406.

b) The test rig should not be used as a means ofcleaning the parts that make up the final as-sembly.

c) Monitoring of the fluid condition should be re-corded in order to optimize the frequency ofchecking and predict the probable deterioration ofcleanliness levels to a point where other actionsmay be needed in the rig.

d) Oil samples should be taken from samplingvalves positioned in an active part of the circuit togive a realistic contaminant count and in a mannerthat does not introduce outside contaminants tothe sample, or the sample containers; i.e. in ac-cordance with ISO 4021.

e) Satisfactory methods of monitoring the levels ofcontamination include automatic particle coun-ters, gravimetric analysis, comparison mem-branes and several other proprietary methods.Related standards are ISO 3722, ISO 4402,ISO 4405 and ISO 4407,

7.3 Flush test method

7.3.1 Commentary

In this method, the outside of the component is firstthoroughly cleaned, then the internal surfaces arecarefully flushed with a suitable solvent whilst beingagitated as strongly as possible. The solvent is sub-sequently filtered to separate out the contaminant forinspection.

It is a simple and easy-to-perform quality control testand will give a good indication of the quantity andnature of the larger particles remaining in the com-ponent. However, it is unsuitable for very large com-ponents and suffers from the disadvantage that somecomponents have cavities which cannot be ade-quately flushed.

It is, however, essential to take extreme care to pre-vent external contamination being added to thesample. After flushing, all surfac& shouldwetted with clean hydraulic oil or preservativevent corrosion or damage during initial use.

be re-to pre-

1s 15170:2002

lSO/TR 10949:1996

7.3.2 Procedure

a)

b)

c)

d)

e)

f)

g)

h)

Clean all external surfaces with solvent to removeextraneous contaminant from the sample.

Remove shipping plugs carefully to prevent addingcontaminant such as plastic plug shavings. Cleaneach port, if necessary, with a bottle brush. Do notremove permanent plugs which remain in thecomponent during service.

Place the component in a clean collecting tray. Thistray, and all other apparatus used, should be pre-cleaned to a level such that any contamination re-leased from it should have no significant effect onthe final test result.

Select a solvent which is compatible with all thematerials used in the components, includlng sealsand the working fluid (see ISO 6072) and filter tobetter than the required cleanliness level of thecomponent, The required level should be stated inaccordance with ISO 4406 and ISO 3938.

Valves, hoses and similar components should havetheir lower ports plugged, half filled with solventand the remaining plugs refitted. Thoroughly agi-tate the half-filled component. Valves v~ith manu-ally operated spools should, where practicable, beagitated with the spool in each position. Hosesshould be flexed 10 times during agitation.

Remove shipping plugs and drain solvent into thecollecting tray. Ideally, this entire procedureshould be repeated two or three times.

Pumps and motors should have all shipping plugsremoved, and the inlet port filled with solvent.The drive shaft should then be rotated 1,5 timesin the correct direction. Repeat this three times.After the fourth filling, rotate the shaft threetimes.

Pumps and motors with a separate case cavityshould have this cavity rinsed as for valves.

Remove any remaining shipping plugs and drainall remaming solvent into the collecting tray.

Pour the contents of the collecting tray into afunnel containing a suitable filter paper or mem-brane. Wash the tray with solvent and pour thecontents into the funnel.

Dry the filter paper or membrane and remove itfor inspection, either visually, gravimetrically (ISO44o5) by electronic particle counting, or by micro-scope.

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IS 15170:2002lSO/TR 10949:1996

1) Re-lubricate the Inside of the component to pro-

tect It from corrosion in transit and stora~e. Lubri-

cate and cover, or plug the jointports.

7.4 Strip and wash test method

7.4.1 Commentary

surf~ces and

In this method, the outside of the component is

first thoroughly cleaned, It is then completely dis-

assembled and all internal surfaces carefully washed

in a suitable solvent.

It IS essentially a quallty control test and will give an

accurate measure of the total quantity and nature of

contaminant particles remaining in the component.

The solvent IS subsequently filtered to remove thecontaminant for Inspection.

Extreme care IS essential to prevent external con-

tamination being added to the sample and care should

also be taken to prevent the addltlon of contaminant

from bllnd cawtles, such as the bottom of screw holes

which would normally be excluded from the hydraulic

fluld flow.

After a component has been checked. by this method,It IS essential that It IS retested after re-assembly.Most pumps and motors w!II need to be “bedded in”as It IS unlikely that all parts, such as pistons or vanes,WIII be replaced in exactly the!r original positions.

7.4.2 Procedure

a)

b)

c)

d)

e)

Clean all external surfaces with solvent to removeextraneous contamination from the sample.

Remove all external parts such as solenolds,manual levers, etc. which are not part of thewetted volume of the component,

Place the component in a clean collecting tray.This tray, and all other apparatus used, should beprecleaned to a level such that any contaminationreleased from It shodd have no slgnlflcant effecton the final test result.

Select a solvent which IS compatible with all thematerials used In the component, Includlng sealsand the working fluid, and which has been filteredto better than the required cleanliness level of thecomponent.

Dis-assemble the component taking care not todamage the seals, all of which should be re-moved. It is preferable to replace the cover-retalnlng screws into their respective holes after

f)

g)

h)

1)

j)

k)

1)

8

removing the covers. This will reduce the risk ofadding contaminant to the sample from blindtapped holes. Such contaminant, if present,would not affect the operation of the component.

If practical, demagnetize hardened components to100 VT (microtesla) to facilitate the removal of par-ticles which are adhering due to magnetism,

Carefully wash those parts of all componentswhich are normally in contact with the hydraulicfluid. If practical, use a pressure jet of solvent toclean out cored passages, hollow spools, pistons,etc.

Place washed parts in a second clean tray for laterre-assembly.

Pour the contents of the collecting tray into afunnel containing a suitable filter paper or mem-brane, wash the tray and pour the washings intothe funnel,

Dry the filter paper or membrane and removeit for inspection, either visually, gravimetrically(ISO 4405) or by microscope.

Re-assemble the component.

Subject the component to a full normal test.

Post-test precautions

8.1 General

The standard of cleanliness maintained during the as-

sembly of the urw by the manufacturer can easily becompromised if care is not also exercised during fin-ishing operations, such as during painting and packing.

NOTE 2 Once the product has been shipped from themanufacturer’s works, the responsibility for maintainingcleanliness IS transferred to the distributor, installer andend-user.

Precautions are still essential at these points to en-sure that the service performance of the unit does notfail to meet the customer’s expectations because ofcontamination.

8.2 Finishing, packing and despatch

The following recommendations reflect good practicefor maintaining product cleanliness after assembly andtest.

6

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IS 15170:2002lSO/TR 10949:1996

8.2.1 Drain the unit after test in a clean area. If re-quired, inhibit corrosion inthelnsldeof the unit duringtransit and storage by adding a clean preservative fluidaccording to the manufacturer’s instructions. Re-sealall ports, carefully avoiding the regress of contamina-tionwhilst doing so. Protect breather filters with cleanplastic film.

8.2.2 If the product is to be painted after testing,check that all ports are still sealed. Breathers shouldbe protected from becoming blocked with paint.Moving parts, such as cylinder rods, which may pro-vide a route for paint particles to enter the com-ponents, should also be shielded from paint.

8.2.3 it is prudent for manufacturers to warn theircustomers about the harm which can result from al-Iowlng contaminants to be introduced into a unit afterreceipt. This may be done by methods such as:

a) information in the product literature (e.g. appli-

cation, installation, start-up and maintenance in-structions);

b) information supplied with the product, such as awarning not!ce on the box or on a label tied to theunit.

Such information might usefully refer to the standardor product cleanliness clalmed by the manufacturer.For example, “During assembly the parts in this unitwere carefully cleaned and the unit was tested using afluld with a contamination code of x/y/z in accordancewith ISO 4406. Do not remove any protection untilImmediately before the unit is ready for installation.Clean and careful handling will help to prolong itsworking hfe”.

9 Customer handling precautions

9.1 General

It IS possible to identify five common stages at whichcontamination can be inadvertently introduced into afluid power component after it has left the manufac-turer’s care. These are mentioned in 9.2 to 9.6.

9.2 Storage

The manufacturer’s recommendations regarding thestorage of any components should always be fol-lowed, including maximum duration of storage.

9.3 Customizing

Customizing is often necessary to adapt a standardunit to a particular system. Perhaps the most commonexample is the altering of relief valve ranges. This willentail opening the unit, for example, when springshave to be changed, or a complete cartridge ex-changed. All such work should be carried out in cleanconditions, and common sense precautions observedto deny entry of contamination. The unit should not beleft open any longer than necessary.

9.4 Inspection

Customers should not internally examine units as partof their quality assurance programme, even on a per-centage sample basis. If they insist on doing this, theyshould be advised of all the procedures for correct re-assembly, corrosion-inhibition, packaging, and how toavoid introduction of contaminant. They should also beadvised on any reduction in warranty conditions whichwill be the result of their actions.

It may be in the interest of both parties for the cus-tomer to permanently mark inspected units in a suit-able manner.

9.5 Installation

Common sense measures to prevent contaminationshould be observed during system building, etc. are asfollows:

a) ports, joint. faces, etc. should be examined andcarefully wiped clean with a lint-free cloth;

b) hoses and pipes are also components whichshould be carefully cleaned as they can introducecontamination into a system;

c) plugs should be removed just before use andsteel pipes cleaned free of rust, weld spatter, etc.

9,6 Servicing

It is frequently overlooked that contamination intro-duced into fluid power systems during servicing op-erations (whether preventative or fault finding) canseriously impair continuing satisfactory performance.Of course, the benefits of regular preventive main-tenance, conscientiously earned out, far outweighsuch risks. However, it is important that appropriatemeasures be observed during maintenance andservicing.

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(Continued from second cover)

International Standard Corresponding Indian Standard Degree of

Equivalence

ISO 5598:1985 Fluid power IS 10416:1992 Fluid power Identicalsystems and components — systems and components —Vocabulary Vocabulary (first revision)

ISO 6072:1986 Hydraulic fluid IS 15179:2002 Hydraulic fluid dopower—Compatibility between power—Compatibility betweenelastomeric materials and fluids elastomeric materials and fluids

(under preparation)

The technical committee responsible for the preparation of this standard has reviewed the provisionsof the following ISO Standards and has decided that they are acceptable for use in conjunction withthis standard:

1s0 4405:1991 Hydraulic fluid power — Fluid contamination — Determination of particlecontamination by the gravimetric method

ISO 4406:1999 Hydraulic fluid power — Fluids — Method for coding the level of contaminationby solid particles

1s0 4407:1991 Hydraulic fluid power — Fluid contamination — Determination of particulatecontamination by the counting method using a microscope

I

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-.

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