Irizar Welding Manipulator for Small ID · d. Custom built Flux Recovery System Model FRU-80 with...

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WELDING MANIPULATOR MODEL WM 3030 FOR SMALL ID IRIZAR HEAVY INDUSTRIES INC 1512 ADAMSON VIEW, EDMONTON ALBERTA T6W 0V4, CANADA PHONE: 1 780 450 6695 WEB: WWW.JIRIZAR.COM WELDING MANIPULATOR MODEL WM 3030 WITH MOTORIZED TROLLEY DESIGNED FOR SMALL INSIDE DIAMETERS Longitudinal Seams: MIN ID 20” (508 mm) Circumferential Seams: MIN ID 40” (1,000 mm) FEATURES: 1. Boom vertical effective expansion: 3.0 m 2. Boom horizontal effective expansion: 3.0 m 3. Boom expansion speed (in-out): From 0.12 up to 1.2 m/min 4. Boom lifting speed (up-down): 1.0 m/min 5. Boom extremity max load: 200 kilograms @ 12” GC 6. Trolley motorized (approx.): 0.30 to 3 0 m/minute 7. Column rotation motorized (approx.): 0.03 to 0.30 RPM 8. Column rotation motorized: ± 180º 9. Column height (approx.): 5.49 m 10. Included on Irizar scope: a. IDEALARC Lincoln DC 1000, K1387-3. Power: 220/380/440*3/50/60 b. Custom built head wire feeder Lincoln NA-3S, K208A c. Lincoln Controller NA-3S, K210-2 d. Custom built Flux Recovery System Model FRU-80 with heated fixture e. Custom built flux hoper f. Motorized cross slide: 50 kilos @ 12” GC; Stroke 6” x 6” g. Camera, LED light & screen device k. Wire reel for 60 lbs coil l. Insulation hose for welding wire on Boom m. Welding head 90º rotation. n. Flux hoses special design for feeding/sucking at 90º head rotation o. All brackets included plus threaded holes and bolts for installation on WM. p. Set up diagram. All brackets and wiring cables numbered for easy set up 11. Remote Control Box: a. Cable length: 12 m b. Variable speed on Boom in-out forward/stop/reverse c. Potentiometer and digital display in mm/min d. Boom lifting up/stop/down e. Cross slide control up/stop/down & right/stop/left 12. Main Control Box: a. Variable speed on column rotation: forward/stop/reverse b. Variable speed on Trolley: forward/stop/reverse 13. Boom features: Counter weight system to ensure smooth vertical travel Cable organizer included 14. Safety: Boom anti-fall safety device Trolley anti-fall safety device Limited switches in all directions 15. Quality: Gear box’s shells made of cast iron ASTM-A48-A-A48M or equivalent Shafts made of ANSI 1045 or equivalent Motors and control box with IP 54 protection against dust and heavy rain Frequency Driver made by TECO Westinghouse Stress Relieved on Column and Boom: Ensure the release of tensions after welding process Shot blasted: Ensure paint holds longer Power Source platforms rotate along with the column. Reduce voltage drop since the power source move with the trolley. Max load capacity of 1.5 MT 16. Power: 2.75 kW 17. Input Power: 240 V, 60 Hz, 3 P or 380 V, 50 HZ, 3P 18. Operation Manual 19. Electric Diagram 20. One Year Warranty OPTIONAL: 1. Rail of 6 m length @ 36 kg/m 2. Set up at job site: Include two business days plus one day go/return. At buyer expenses: Air plane ticket, local transportation, food and accommodation expenses EXCLUSIONS: 1. Power and ground cables from wall to Lincoln Power source / Irizar WM 3030 main control box 2. Any item which is not specifically mentioned NOTE: For erection and commissioning the buyer will provide material handling and labour for set up and installation.

Transcript of Irizar Welding Manipulator for Small ID · d. Custom built Flux Recovery System Model FRU-80 with...

Page 1: Irizar Welding Manipulator for Small ID · d. Custom built Flux Recovery System Model FRU-80 with heated fixture e. Custom built flux hoper f. Motorized cross slide: 50 kilos @ 12”

WELDING MANIPULATOR MODEL WM 3030 FOR SMALL ID

IRIZAR HEAVY INDUSTRIES INC1512 ADAMSON VIEW, EDMONTON ALBERTA T6W 0V4, CANADAPHONE: 1 780 450 6695WEB: WWW.JIRIZAR.COM

WELDING MANIPULATOR MODEL WM 3030 WITH MOTORIZED TROLLEY DESIGNED FOR SMALL INSIDE DIAMETERSLongitudinal Seams: MIN ID 20” (508 mm) Circumferential Seams: MIN ID 40” (1,000 mm)

FEATURES:

1. Boom vertical effective expansion: 3.0 m2. Boom horizontal effective expansion: 3.0 m 3. Boom expansion speed (in-out): From 0.12 up to 1.2 m/min4. Boom lifting speed (up-down): 1.0 m/min5. Boom extremity max load: 200 kilograms @ 12” GC 6. Trolley motorized (approx.): 0.30 to 3 0 m/minute7. Column rotation motorized (approx.): 0.03 to 0.30 RPM 8. Column rotation motorized: ± 180º 9. Column height (approx.): 5.49 m 10. Included on Irizar scope:

a. IDEALARC Lincoln DC 1000, K1387-3. Power: 220/380/440*3/50/60 b. Custom built head wire feeder Lincoln NA-3S, K208A c. Lincoln Controller NA-3S, K210-2 d. Custom built Flux Recovery System Model FRU-80 with heated fixturee. Custom built flux hoperf. Motorized cross slide: 50 kilos @ 12” GC; Stroke 6” x 6”g. Camera, LED light & screen devicek. Wire reel for 60 lbs coil l. Insulation hose for welding wire on Boomm. Welding head 90º rotation. n. Flux hoses special design for feeding/sucking at 90º head rotationo. All brackets included plus threaded holes and bolts for installation on WM. p. Set up diagram. All brackets and wiring cables numbered for easy set up

11. Remote Control Box: a. Cable length: 12 mb. Variable speed on Boom in-out forward/stop/reversec. Potentiometer and digital display in mm/mind. Boom lifting up/stop/downe. Cross slide control up/stop/down & right/stop/left

12. Main Control Box: a. Variable speed on column rotation: forward/stop/reverseb. Variable speed on Trolley: forward/stop/reverse

13. Boom features: • Counter weight system to ensure smooth vertical travel• Cable organizer included

14. Safety: • Boom anti-fall safety device• Trolley anti-fall safety device• Limited switches in all directions

15. Quality: • Gear box’s shells made of cast iron ASTM-A48-A-A48M or equivalent• Shafts made of ANSI 1045 or equivalent• Motors and control box with IP 54 protection against dust and heavy rain• Frequency Driver made by TECO Westinghouse• Stress Relieved on Column and Boom: Ensure the release of tensions after

welding process• Shot blasted: Ensure paint holds longer• Power Source platforms rotate along with the column. Reduce voltage drop

since the power source move with the trolley. Max load capacity of 1.5 MT16. Power: 2.75 kW17. Input Power: 240 V, 60 Hz, 3 P or 380 V, 50 HZ, 3P18. Operation Manual19. Electric Diagram20. One Year Warranty

OPTIONAL:

1. Rail of 6 m length @ 36 kg/m2. Set up at job site: Include two business days plus one day go/return. At buyer

expenses: Air plane ticket, local transportation, food and accommodation expenses

EXCLUSIONS:

1. Power and ground cables from wall to Lincoln Power source / Irizar WM 3030 main control box

2. Any item which is not specifically mentioned

NOTE:

For erection and commissioning the buyer will provide material handling and labour for set up and installation.

Page 2: Irizar Welding Manipulator for Small ID · d. Custom built Flux Recovery System Model FRU-80 with heated fixture e. Custom built flux hoper f. Motorized cross slide: 50 kilos @ 12”

WELDING MANIPULATOR FOR SMALL INSIDE DIAMETERS

IRIZAR HEAVY INDUSTRIES INC1512 ADAMSON VIEW, EDMONTON ALBERTA T6W 0V4, CANADAPHONE: 1 780 450 6695WEB: WWW.JIRIZAR.COM