iR ADV C5255 ServiceManual E R1

987654321

imageRUNNER ADVANCE C5255/C5250/C5240/C5235 Series

Service Manual

Rev. 1.0

ApplicationThis manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

CorrectionsThis manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

TrademarksThe product names and company names used in this manual are the registered trademarks of the individual companies.

CopyrightThis manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the consent of Canon Inc.

CANON INC. 2012

CautionUse of this manual should be strictly supervised to avoid disclosure of confidential information.

Explanation of SymbolsThe following symbols are used throughout this Service Manual.

Symbols Explanation Symbols Explanation

Check. Remove the claw.

Check visually. Insert the claw.

Check the noise. Use the bundled part.

Disconnect the connector. Push the part.

Connect the connector. Plug the power cable.

Remove the cable/wire from the cable guide or wire saddle.

Turn on the power.

Set the cable/wire to the cable guide or wire saddle.

Remove the screw.

Tighten the screw.

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins.All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.

0 Safety PrecautionsCDRH Act -----------------------------------------------------------------------0-2Laser Safety --------------------------------------------------------------------0-2Handling of Laser System --------------------------------------------------0-3Turn power switch ON -------------------------------------------------------0-4Safety of Toner -----------------------------------------------------------------0-4

About Toner ------------------------------------------------------------------------- 0-4Toner on Clothing or Skin -------------------------------------------------------- 0-4

Notes When Handling a Lithium Battery --------------------------------0-5Notes Before it Works Serving ---------------------------------------------0-5Points to Note at Cleaning --------------------------------------------------0-5

1 Product OvervewProduct Lineup -----------------------------------------------------------------1-2

Host machine ----------------------------------------------------------------------- 1-2Option --------------------------------------------------------------------------------- 1-3

Feature --------------------------------------------------------------------------1-5Product feature --------------------------------------------------------------------- 1-5Features at servicing -------------------------------------------------------------- 1-5

Specification --------------------------------------------------------------------1-6Specification ------------------------------------------------------------------------- 1-6Weight / Size ------------------------------------------------------------------------ 1-7Productivity (Print speed) -------------------------------------------------------- 1-7Paper type --------------------------------------------------------------------------- 1-8

Name of Parts ------------------------------------------------------------------1-9External View ----------------------------------------------------------------------- 1-9Cross Sectional View ------------------------------------------------------------1-10

Operation ---------------------------------------------------------------------- 1-11Power Switch ---------------------------------------------------------------------- 1-11Description of Control Panel ---------------------------------------------------1-12Service Mode ----------------------------------------------------------------------1-14

Contents2 Technology

Basic Configuration -----------------------------------------------------------2-2Functional Configuration --------------------------------------------------------- 2-2

Controller System ------------------------------------------------------------2-5Overview ----------------------------------------------------------------------------- 2-5Controls -----------------------------------------------------------------------------2-12Service Operations ---------------------------------------------------------------2-30

Laser Exposure System --------------------------------------------------- 2-31Overview ----------------------------------------------------------------------------2-31Various Controls -------------------------------------------------------------------2-33Service Works ---------------------------------------------------------------------2-43

Image Formation System ------------------------------------------------- 2-44Overview ----------------------------------------------------------------------------2-44Controls -----------------------------------------------------------------------------2-47Service work -----------------------------------------------------------------------2-80

Fixing System ---------------------------------------------------------------- 2-81Overview ----------------------------------------------------------------------------2-81Controls -----------------------------------------------------------------------------2-84Service work -----------------------------------------------------------------------2-91

Pickup Feed System ------------------------------------------------------- 2-93Overview ----------------------------------------------------------------------------2-93Various Controls -------------------------------------------------------------------2-98Service Works ------------------------------------------------------------------- 2-108

External Auxiliary System ----------------------------------------------- 2-109Various Controls ----------------------------------------------------------------- 2-109Service Operations ------------------------------------------------------------- 2-120

MEAP ------------------------------------------------------------------------ 2-121Changes --------------------------------------------------------------------------- 2-121Preparation for Using SSO-H ------------------------------------------------ 2-122Preparation for Using SMS --------------------------------------------------- 2-124Login to SMS --------------------------------------------------------------------- 2-132

Installing an MEAP Application ---------------------------------------------- 2-134MEAP Specifications ----------------------------------------------------------- 2-138MEAP Application Management -------------------------------------------- 2-140Enhanced System Application Management----------------------------- 2-149System Application Management ------------------------------------------- 2-161Setting the method to login to SMS ---------------------------------------- 2-164MEAP Application System Information ------------------------------------ 2-167MEAP Application Information ----------------------------------------------- 2-169Check License ------------------------------------------------------------------- 2-170Changing SMS Login Password -------------------------------------------- 2-171MEAP Application Setting Information Management and Log Management --------------------------------------------------------------------- 2-171Maintenance --------------------------------------------------------------------- 2-174Formatting and Replacing the HDD ---------------------------------------- 2-178Reference material ------------------------------------------------------------- 2-198Option for exclusive individual measure ---------------------------------- 2-200

Embedded RDS ----------------------------------------------------------- 2-203Product Overview --------------------------------------------------------------- 2-203Limitations ------------------------------------------------------------------------ 2-204Service cautions ----------------------------------------------------------------- 2-205E-RDS Setup --------------------------------------------------------------------- 2-206FAQ --------------------------------------------------------------------------------- 2-214Troubleshooting ----------------------------------------------------------------- 2-216Error code and strings --------------------------------------------------------- 2-220

Updater ---------------------------------------------------------------------- 2-222Overview -------------------------------------------------------------------------- 2-222Installing MEAP Application/System Option ------------------------------ 2-224Limitations and Cautions ------------------------------------------------------ 2-227Preparation ----------------------------------------------------------------------- 2-229System Management Operations ------------------------------------------- 2-237Maintenance --------------------------------------------------------------------- 2-244FAQ --------------------------------------------------------------------------------- 2-245

DCM -------------------------------------------------------------------------- 2-249DCM -------------------------------------------------------------------------------- 2-249

3 Periodical ServiceConsumable Parts,Replacement Parts, and Cleaning Parts-------3-2Cleaning Parts -----------------------------------------------------------------3-8

4 Parts Replacement and CleaningList of Parts ---------------------------------------------------------------------4-2

List of Cover ------------------------------------------------------------------------- 4-2List of Main Unit -------------------------------------------------------------------- 4-5Clutch / Solenoid ------------------------------------------------------------------4-10Switch --------------------------------------------------------------------------------4-13Motor ---------------------------------------------------------------------------------4-16Fan -----------------------------------------------------------------------------------4-22Sensor -------------------------------------------------------------------------------4-25Heater / Other ----------------------------------------------------------------------4-33PCB ----------------------------------------------------------------------------------4-36Conector ----------------------------------------------------------------------------4-42

Main Controller -------------------------------------------------------------- 4-63Removing the HDD ---------------------------------------------------------------4-63Removing the Main Controller PCB 1 ---------------------------------------4-66Removing the Main Controller PCB 2 ---------------------------------------4-67Opening the Controller Box ----------------------------------------------------4-71Removing the DC Controller PCB --------------------------------------------4-72Removing the Main Power Unit -----------------------------------------------4-73Removing the AC Driver --------------------------------------------------------4-75Removing the Control Panel ---------------------------------------------------4-76

Laser Exposure System --------------------------------------------------- 4-78Cleaning the Dust-blocking Glass --------------------------------------------4-78Removing the Dust-blocking Glass Cleaning Pad ------------------------4-78Removing the Laser Scanner Unit --------------------------------------------4-79

Image Formation System ------------------------------------------------- 4-86Removing the Toner Filter ------------------------------------------------------4-86Removing the ITB Unit ----------------------------------------------------------4-86Cleaning the Patch Sensor -----------------------------------------------------4-89Remove the Patch Sensor (front,center,rear)------------------------------4-90Removing the ITB Cleaning Unit ----------------------------------------------4-91

Removing the ITB Cleaning Blade Unit -------------------------------------4-92Installing the ITB Cleaning Blade Unit ---------------------------------------4-93Removing the ITB -----------------------------------------------------------------4-95Removing the Primary Transfer Roller (Bk) --------------------------------4-99Removing the Primary Transfer Roller (C,M,Y) ------------------------- 4-101Removing the Secondary Transfer Inner Roller ------------------------- 4-105Reinstalling the ITB ------------------------------------------------------------- 4-108Removing the Recycle Toner Bottle ---------------------------------------- 4-113Pulling Out the Process Unit ------------------------------------------------- 4-113Removing the Process Unit -------------------------------------------------- 4-114Reinstalling the Process Unit ------------------------------------------------ 4-115Removing the Drum Unit ------------------------------------------------------ 4-117Reinstalling the Drum Unit ---------------------------------------------------- 4-118Removing the Developing Assembly --------------------------------------- 4-120Installing a new Developing Assembly ------------------------------------ 4-122Removing the Waste Toner Feed Unit ------------------------------------- 4-124Removing the Secondary Transfer Outer Roller and Secondary Transfer Separation Guide Unit --------------------------------------------- 4-126Reinstalling the Secondary Transfer Outer Roller and Secondary Transfer Separation Guide Unit --------------------------------------------- 4-128Removing the Toner Bottle manually -------------------------------------- 4-129Removing the Main Drive Unit ----------------------------------------------- 4-132Removing the Toner Container Front Inner Cover ---------------------- 4-136Removing the Hopper (M) ---------------------------------------------------- 4-138Removing the Hopper (Y) ----------------------------------------------------- 4-140Removing the Hopper (C) ---------------------------------------------------- 4-143Removing the Hopper (Bk) --------------------------------------------------- 4-146

Fixing System -------------------------------------------------------------- 4-149Removing the Fixing Assembly ---------------------------------------------- 4-149Removing the Film Unit ------------------------------------------------------- 4-150Cleaning the Fixing Separation Guide ------------------------------------- 4-153Cleaning the Shutter Cover -------------------------------------------------- 4-154Removing the Pressure Roller and Pressure Roller Bearing -------- 4-155

Pickup Feed System ----------------------------------------------------- 4-157Cleaning the Secondary Transfer Guide ---------------------------------- 4-157Cleaning the Feed Contact Point Guide ---------------------------------- 4-157

Cleaning the Registration Roller -------------------------------------------- 4-158Cleaning the Pre-registration Guide Assembly -------------------------- 4-158Cleaning the Transparency Sensor ---------------------------------------- 4-159Cleaning the Vertical Path Sensor and the Lightproof Sheet -------- 4-159Cleaning the Fixing Delivery Guide Assembly --------------------------- 4-161Cleaning the Post-fixing Roller ---------------------------------------------- 4-161Cleaning the Fixing Delivery Roller ----------------------------------------- 4-162Cleaning the Duplex Feed Upper Roller, Wheel ------------------------ 4-162Cleaning the Duplex Feed Lower Roller, Wheel ------------------------ 4-163 Cleaning the Second and Third Delivery Roller and Wheeis, and the First, Second and Third Delivery Rollers ----------------------- 4-163Removing the Second and Third Delivery Unit -------------------------- 4-164Removing the First Delivery Unit -------------------------------------------- 4-166Removing the Duplex Unit ---------------------------------------------------- 4-168Removing the Multi-purpose Tray Pickup Roller ------------------------ 4-169Removing the Multi-purpose Tray Separation Roller ------------------ 4-170Removing the Pickup Roller -------------------------------------------------- 4-173Removing the Feed Roller ---------------------------------------------------- 4-173Removing the Separation Roller -------------------------------------------- 4-174Removing the Pickup Assembly Idler Gear ------------------------------ 4-174Removing the Right Lower Cover ------------------------------------------ 4-175Removing the Cassette 1 Pickup Unit ------------------------------------- 4-178Removing the Transparency/Registration/Vertical Path Sensor ---- 4-179Removing the Cassette Right Upper Cover ------------------------------ 4-181Removing the Cassette 2 Pickup Unit ------------------------------------- 4-182Removing the Cassette Size Detection Unit ----------------------------- 4-183

Option ------------------------------------------------------------------------ 4-184Removing the Reader ADF Unit --------------------------------------------- 4-184

Data to be handled by SRAM(with HDD Encryption Board ---- 4-187The kind of data to handle ---------------------------------------------------- 4-187

5 AdjustmentMain Controller ----------------------------------------------------------------5-2

HDD ----------------------------------------------------------------------------------- 5-2Main controller PCB 1 ------------------------------------------------------------ 5-3Main controller PCB 2 ------------------------------------------------------------ 5-3

DC controller PCB ----------------------------------------------------------------- 5-4TPM PCB ---------------------------------------------------------------------------- 5-4

Image Formation System ---------------------------------------------------5-5Developing Assembly ------------------------------------------------------------- 5-5Patch sensor ------------------------------------------------------------------------ 5-5ITB Unit ------------------------------------------------------------------------------- 5-5ITB ------------------------------------------------------------------------------------- 5-5Secondary Transfer Inner Roller ----------------------------------------------- 5-6Secondary Transfer Outer Roller ---------------------------------------------- 5-7Hopper Unit -------------------------------------------------------------------------- 5-7

Pickup Feed System ---------------------------------------------------------5-8Geometric Characteristics Adjustment --------------------------------------- 5-8aMethod of Setting 8K and 16K (Chinese Paper) ------------------------ 5-11Method of Setting Special Paper ---------------------------------------------- 5-11

6 TroubleshootingInitial Check --------------------------------------------------------------------6-2

Initial check items list ------------------------------------------------------------- 6-2Test Print ------------------------------------------------------------------------6-3

Overview ----------------------------------------------------------------------------- 6-3Steps to select the test print TYPE -------------------------------------------- 6-3How to use the test print --------------------------------------------------------- 6-4

Troubleshooting items -------------------------------------------------------6-7Troubleshooting items list -------------------------------------------------------- 6-7Image Faults ------------------------------------------------------------------------ 6-7Operation Error --------------------------------------------------------------------6-14

Version upgrade ------------------------------------------------------------- 6-17Overview ----------------------------------------------------------------------------6-17Version Upgrade via SST -------------------------------------------------------6-23Version Upgrade using USB memory Storage Device ------------------6-38Troubleshooting -------------------------------------------------------------------6-53Version Upgrade via CDS ------------------------------------------------------6-54Error Code --------------------------------------------------------------------------6-83

Controller Self Diagnosis ------------------------------------------------ 6-102Controller Self Diagnosis ------------------------------------------------------ 6-102Operation Check of the Main Controller LEDs ---------------------------6-111

Debug log --------------------------------------------------------------------6-113Scope of Application ----------------------------------------------------------- 6-113Overview -------------------------------------------------------------------------- 6-113Collecting System Information ----------------------------------------------- 6-114Network Packet Capture ------------------------------------------------------ 6-118

7 Error CodeOverview ------------------------------------------------------------------------7-2

Outline -------------------------------------------------------------------------------- 7-2Error Code ----------------------------------------------------------------------7-4

Error Code Details ----------------------------------------------------------------- 7-4Jam Code --------------------------------------------------------------------- 7-94

image RUNNER ADVANCE C5255/C5250/C5240/C5235 -------------7-94Duplex Color Image Reader Unit-E1 / Color Image Reader Unit-F1 7-95Staple Finisher-J1 / Booklet Finisher-J1 ------------------------------------7-97Inner Finisher-E1 ------------------------------------------------------------------7-98

Alarm Code ----------------------------------------------------------------- 7-100Alarm Code ----------------------------------------------------------------------- 7-100

8 Service ModeOverview ------------------------------------------------------------------------8-2

Note on useing service mode --------------------------------------------------- 8-2Service Mode Menu --------------------------------------------------------------- 8-2Service mode item explanations ----------------------------------------------- 8-2I/O information enhancement --------------------------------------------------- 8-3Display of Error Code/Alarm Code description ----------------------------- 8-3COPIER > OPTION > BODY, Item Segmentation ------------------------- 8-4Security features ------------------------------------------------------------------- 8-4Switching Screen (Level 1 < - > 2) -------------------------------------------- 8-5Language switch ------------------------------------------------------------------- 8-6Back-up of service mode --------------------------------------------------------- 8-6The data output of the service data print------------------------------------- 8-7

COPIER ----------------------------------------------------------------------- 8-10DISPLAY ----------------------------------------------------------------------------8-10IO -------------------------------------------------------------------------------------8-59ADJUST -----------------------------------------------------------------------------8-83

FUNCTION ----------------------------------------------------------------------- 8-139OPTION --------------------------------------------------------------------------- 8-159TEST ------------------------------------------------------------------------------- 8-237COUNTER ------------------------------------------------------------------------ 8-241

FEEDER --------------------------------------------------------------------- 8-255DISPLAY -------------------------------------------------------------------------- 8-255ADJUST --------------------------------------------------------------------------- 8-255FUNCTION ----------------------------------------------------------------------- 8-257

SORTER -------------------------------------------------------------------- 8-259ADJUST --------------------------------------------------------------------------- 8-259FUNCTION ----------------------------------------------------------------------- 8-263OPTION --------------------------------------------------------------------------- 8-264

BOARD ---------------------------------------------------------------------- 8-266OPTION --------------------------------------------------------------------------- 8-266

9 InstallationHow to Check this Installation Procedure -------------------------------9-2

When Using the Parts Included in the Package---------------------------- 9-2Symbols in the Illustration ------------------------------------------------------- 9-2

Things to do Before Installation -------------------------------------------9-2Selecting an Installing Location ------------------------------------------------ 9-2

Points to Note Before Installation -----------------------------------------9-4Combination Table of Accessory Installation ---------------------------9-4

Combination of the Options installing to the Right Side of the Host Machine ------------------------------------------------------------------------------ 9-4

Checking the Contents ------------------------------------------------------9-5Unpacking -----------------------------------------------------------------------9-8Installation Procedure ------------------------------------------------------ 9-12

Installing the Scanner ------------------------------------------------------------9-12Installing the Drum Unit ---------------------------------------------------------9-12Fixing the Machine in Place ----------------------------------------------------9-20Setting the Environment Heater Switch -------------------------------------9-21Turning the Main Power ON / Setting the Toner Container ------------9-22Turning OFF the Main Power Switch ----------------------------------------9-24Setting for K Paper (China only) ----------------------------------------------9-24Cassette Setting -------------------------------------------------------------------9-25

Checking after the Installation -------------------------------------------------9-26Auto Adjust Gradation -----------------------------------------------------------9-27Adjusting Image Position --------------------------------------------------------9-28Installing Other Parts -------------------------------------------------------------9-32Checking Network Connection ------------------------------------------------9-35Troubleshooting of Network ----------------------------------------------------9-36

Platen Cover Type S ------------------------------------------------------- 9-38Checking the Contents ----------------------------------------------------------9-38Check Items when Turning OFF the Main Power-------------------------9-38Installation Outline Drawing ----------------------------------------------------9-38Installation Procedure ------------------------------------------------------------9-39

Printer Cover-C2 ------------------------------------------------------------ 9-47Checking the Contents ----------------------------------------------------------9-47Points to Note before Installation ---------------------------------------------9-48Points to Note at Installation ---------------------------------------------------9-48Turning Off the Host Machine --------------------------------------------------9-48Installation Outline Drawing ----------------------------------------------------9-48Removing the Color Image Reader Unit ------------------------------------9-48Installation Procedure -----------------------------------------------------------9-53

Reader Heater Unit-J1 ----------------------------------------------------- 9-61Checking the Contents ----------------------------------------------------------9-61Check Items when Turning OFF the Main Power-------------------------9-61Installation Outline Drawing ----------------------------------------------------9-61Installation Procedure ------------------------------------------------------------9-61

Cassette Heater Unit-37 --------------------------------------------------- 9-65Checking the Contents (ASIA only) ------------------------------------------9-65Check Items when Turning OFF the Main Power-------------------------9-65Installation Outline Drawing ----------------------------------------------------9-65Installation Procedure ------------------------------------------------------------9-66Checking After the Installation -------------------------------------------------9-67

Utility Tray-A2 ---------------------------------------------------------------- 9-69Checking the Contents ----------------------------------------------------------9-69Installation Outline Drawing ----------------------------------------------------9-69Installation Procedure ------------------------------------------------------------9-69When installing the Keyboard --------------------------------------------------9-70

Key Switch Unit-A2 --------------------------------------------------------- 9-71

Checking the Content ------------------------------------------------------------9-71Check Items when Turning OFF the Main Power-------------------------9-71Installation Outline Drawing ----------------------------------------------------9-71Installation Procedure ------------------------------------------------------------9-71Checking after installation ------------------------------------------------------9-75

Voice Operation Kit C2 ---------------------------------------------------- 9-76Checking the Contents ----------------------------------------------------------9-76Points to Note before Installation ---------------------------------------------9-77Check Items when Turning OFF the Main Power-------------------------9-77Installation Outline Drawing ----------------------------------------------------9-77Installation Procedure ------------------------------------------------------------9-77Setting Check ----------------------------------------------------------------------9-83Operation Check ------------------------------------------------------------------9-83

Voice Guidance Kit-F2 ----------------------------------------------------- 9-84Checking the Contents ----------------------------------------------------------9-84Points to Note before Installation ---------------------------------------------9-85Check Items when Turning OFF the Main Power-------------------------9-85Installation Outline Drawing ----------------------------------------------------9-85Installation Procedure ------------------------------------------------------------9-85Checking after installation ------------------------------------------------------9-91Operation Check -----------------------------------------------------------------9-91

Copy Card Reader-F1 ----------------------------------------------------- 9-92Points to Note Before Installation ---------------------------------------------9-92Checking the Contents ----------------------------------------------------------9-92Check Items when Turning OFF the Main Power-------------------------9-93Installation Outline Drawing ----------------------------------------------------9-93Installation Procedure ------------------------------------------------------------9-93Setting After Installation ------------------------------------------------------- 9-100

Copy Tray-J1 --------------------------------------------------------------- 9-101Checking the Contents -------------------------------------------------------- 9-101Check Items when Turning OFF the Main Power----------------------- 9-101Installation Outline Drawing -------------------------------------------------- 9-101Installation procedure ---------------------------------------------------------- 9-102Setting after installation ------------------------------------------------------- 9-102

Inner 2-way Tray-F1 ------------------------------------------------------ 9-103Checking the Contents -------------------------------------------------------- 9-103

Turning Off the Main Power Switch ---------------------------------------- 9-103Installation Outline Drawing -------------------------------------------------- 9-103Installation Procedure ---------------------------------------------------------- 9-104Setting after installation ------------------------------------------------------- 9-105

Additional Memory Type D (512MB) --------------------------------- 9-106Checking the Contents -------------------------------------------------------- 9-106Pre-Check ------------------------------------------------------------------------ 9-106Check Items when Turning OFF the Main Power----------------------- 9-106Installation Outline Drawing -------------------------------------------------- 9-106Installation Procedure ---------------------------------------------------------- 9-107Checking after Installation ---------------------------------------------------- 9-108

Document Scan Lock Kit-B1 ------------------------------------------- 9-109Points to Note Before Installation ------------------------------------------- 9-109Checking the Contents -------------------------------------------------------- 9-109Check Items when Turning OFF the Main Power----------------------- 9-109Installation Outline Drawing -------------------------------------------------- 9-109Installation Procedure ---------------------------------------------------------- 9-110Checking after Installation ---------------------------------------------------- 9-112

Serial Interface Kit-K1/Copy Control Interface Kit-A1 -------------9-113Points to Note Before Installation ------------------------------------------- 9-113Checking the Contents -------------------------------------------------------- 9-113Check Items when Turning OFF the Main Power----------------------- 9-113Installation Outline Drawing -------------------------------------------------- 9-114Installation Procedure ---------------------------------------------------------- 9-114

Paper Deck Heater Unit-C1 ---------------------------------------------9-119Checking Bundled Components -------------------------------------------- 9-119Product Name ------------------------------------------------------------------- 9-119Check Items when Turning OFF the Main Power----------------------- 9-119Installation Procedure ---------------------------------------------------------- 9-120

USB Device Port-E1/E2 ------------------------------------------------- 9-126Points to Note before Installation ------------------------------------------- 9-126Check Items when Turning OFF the Main Power----------------------- 9-126Installation Outline Drawing -------------------------------------------------- 9-126Checking the Contents [USB Device Port-E1]--------------------------- 9-127Checking the Contents [USB Device Port-E2 --------------------------- 9-129Checking the Contents [Multimedia Reader/Writer-A2] --------------- 9-131

Installation Procedure ---------------------------------------------------------- 9-131 [In case of Printer Cover Unit] ---------------------------------------------- 9-131[In case of DADF] --------------------------------------------------------------- 9-141Operation Check [Multimedia Reader/Writer-A2] ----------------------- 9-154

Relocating the Machine ------------------------------------------------- 9-157Combination of HDD Options ------------------------------------------ 9-158Points to Note Regarding Data Backup/Export -------------------- 9-158Making a Backup of the Data (reference only) -------------------- 9-159

Procedure for Import/Export ALL of User Settings --------------------- 9-159Backup of MEAP Application ------------------------------------------------- 9-160Stop of MEAP Applications, Disabling, Download of Disabled License Files and Uninstallation -------------------------------------------- 9-160User Authentication Information Registered by SSO-H (Single Sign-ON H) ------------------------------------------------------------- 9-160Backup of User inbox and Advanced Box document data ----------- 9-160

Installation Outline Drawing -------------------------------------------- 9-162[TYPE-1] --------------------------------------------------------------------- 9-163

Checking the Contents -------------------------------------------------------- 9-163Check Items when Turning OFF the Main Power----------------------- 9-163Installation Procedure ---------------------------------------------------------- 9-163Installing the System Software Using the SST -------------------------- 9-166Execution of Auto Adjust Gradation ---------------------------------------- 9-166

[TYPE-2] --------------------------------------------------------------------- 9-167Checking the Contents -------------------------------------------------------- 9-167Check Items when Turning OFF the Main Power----------------------- 9-167Installation Procedure ---------------------------------------------------------- 9-168

[TYPE-3] --------------------------------------------------------------------- 9-180Checking the Contents -------------------------------------------------------- 9-180Check Items when Turning OFF the Main Power----------------------- 9-181Installation Procedure ---------------------------------------------------------- 9-181Installing the System Software Using the SST -------------------------- 9-192Execution of Auto Adjust Gradation ---------------------------------------- 9-192

[TYPE-4] --------------------------------------------------------------------- 9-193Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-193Checking the Contents -------------------------------------------------------- 9-193

Setting Before Turning OFF the Power ------------------------------------ 9-195Check Items when Turning OFF the Main Power----------------------- 9-195Installation Procedure ---------------------------------------------------------- 9-195Installing the System Software Using the SST (Only when installing HDD Data Encryption & Mirroring Kit) ------------------------- 9-207Checking the Security Version (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-207Checking the Security Mark (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-207Setting the Mirroring ------------------------------------------------------------ 9-208Reporting to the System Administrator at the End of the Work (Only when installing HDD Data Encryption & Mirroring Kit)--------- 9-208Execution of Auto Adjust Gradation (Only when installing HDD Data Encryption & Mirroring Kit) -------------------------------------------- 9-208

[TYPE-5] --------------------------------------------------------------------- 9-209Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-209Checking the Contents -------------------------------------------------------- 9-209Setting Before Turning OFF the Power ------------------------------------ 9-211Check Items when Turning OFF the Main Power----------------------- 9-211Installation Procedure ---------------------------------------------------------- 9-211Installing the System Software Using the SST -------------------------- 9-224Checking the Security Version (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-224Checking the Security Mark (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-224Setting the Mirroring ------------------------------------------------------------ 9-225Reporting to the System Administrator at the End of the Work (Only when installing HDD Data Encryption & Mirroring Kit)--------- 9-225Execution of Auto Adjust Gradation ---------------------------------------- 9-225

[TYPE-6] --------------------------------------------------------------------- 9-226Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-226Checking the Contents -------------------------------------------------------- 9-226Setting Before Turning OFF the Power ------------------------------------ 9-227Check Items when Turning OFF the Main Power----------------------- 9-227

Installation Procedure ---------------------------------------------------------- 9-227Installing the LED Board ------------------------------------------------------ 9-231Installing the System Software Using the SST -------------------------- 9-236Checking the Security Version ----------------------------------------------- 9-237Checking the Security Mark -------------------------------------------------- 9-237Checking after Installation ---------------------------------------------------- 9-237Reporting to the System Administrator at the End of the Work ----- 9-237Execution of Auto Adjust Gradation ---------------------------------------- 9-237

[TYPE-7] --------------------------------------------------------------------- 9-238Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-238Checking the Contents -------------------------------------------------------- 9-238Setting Before Turning OFF the Power ------------------------------------ 9-240Check Items when Turning OFF the Main Power----------------------- 9-240Installation Procedure ---------------------------------------------------------- 9-240Installing the LED Board ------------------------------------------------------ 9-246Installing the System Software Using the SST -------------------------- 9-251Checking the Security Version ----------------------------------------------- 9-252Checking the Security Mark -------------------------------------------------- 9-252Checking after Installation ---------------------------------------------------- 9-252Reporting to the System Administrator at the End of the Work ----- 9-252Execution of Auto Adjust Gradation ---------------------------------------- 9-252

[TYPE-8] --------------------------------------------------------------------- 9-253Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-253Checking the Contents -------------------------------------------------------- 9-253Setting Before Turning OFF the Power ------------------------------------ 9-256Check Items when Turning OFF the Main Power----------------------- 9-256Installation Procedure ---------------------------------------------------------- 9-256Installing the System Software Using the SST (Only when installing HDD Data Encryption & Mirroring Kit) ------------------------- 9-273Checking the Security Version (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-273Checking the Security Mark (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-273Setting the Mirroring ------------------------------------------------------------ 9-274

Reporting to the System Administrator at the End of the Work (Only when installing HDD Data Encryption & Mirroring Kit)--------- 9-274Execution of Auto Adjust Gradation (Only when installing HDD Data Encryption & Mirroring Kit) -------------------------------------------- 9-274

[TYPE-9] --------------------------------------------------------------------- 9-275Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-275Checking the Contents -------------------------------------------------------- 9-275Setting Before Turning OFF the Power ------------------------------------ 9-278Check Items when Turning OFF the Main Power----------------------- 9-278Installation Procedure ---------------------------------------------------------- 9-278Installing the System Software Using the SST -------------------------- 9-293Checking the Security Version (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-293Checking the Security Mark (Only when installing HDD Data Encryption & Mirroring Kit) ---------------------------------------------------- 9-294Setting the Mirroring ------------------------------------------------------------ 9-294Reporting to the System Administrator at the End of the Work (Only when installing HDD Data Encryption & Mirroring Kit)--------- 9-294Execution of Auto Adjust Gradation ---------------------------------------- 9-294

[TYPE-10] ------------------------------------------------------------------- 9-295Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-295Checking the Contents -------------------------------------------------------- 9-295Setting Before Turning OFF the Power ------------------------------------ 9-297Check Items when Turning OFF the Main Power----------------------- 9-297Installation Procedure ---------------------------------------------------------- 9-297Installing the LED Board ------------------------------------------------------ 9-307Installing the Encryption Board ---------------------------------------------- 9-308Installing the System Software Using the SST -------------------------- 9-312Checking the Security Version ----------------------------------------------- 9-312Checking the Security Mark -------------------------------------------------- 9-312Checking after Installation ---------------------------------------------------- 9-312Reporting to the System Administrator at the End of the Work ----- 9-313Execution of Auto Adjust Gradation ---------------------------------------- 9-313

[TYPE-11] ------------------------------------------------------------------- 9-314Points to Note when HDD Data Encryption & Mirroring Kit has been Installed -------------------------------------------------------------------- 9-314Checking the Contents -------------------------------------------------------- 9-314Setting Before Turning OFF the Power ------------------------------------ 9-317Check Items when Turning OFF the Main Power----------------------- 9-317Installation Procedure ---------------------------------------------------------- 9-317Installing the Removable HDD Kit ------------------------------------------ 9-321Installing the System Software Using the SST -------------------------- 9-332Checking the Security Version ----------------------------------------------- 9-332Checking the Security Mark -------------------------------------------------- 9-332Checking after Installation ---------------------------------------------------- 9-332Reporting to the System Administrator at the End of the Work ----- 9-333Execution of Auto Adjust Gradation ---------------------------------------- 9-333

AppendixService Tools --------------------------------------------------------------------- II

Special Tools --------------------------------------------------------------------------- IISolvents and Oils -------------------------------------------------------------------- IV

General Timing Chart ---------------------------------------------------------- VGeneral Timing Chart ----------------------------------------------------------------V

General Circuit Diagram Signal Input/Output List --------------------- VIIGeneral Circuit Diagram ----------------------------------------------------XIII

General Circuit Diagram (1/16) ------------------------------------------------- XIIIGeneral Circuit Diagram (2/16) -------------------------------------------------XIVGeneral Circuit Diagram (3/16) --------------------------------------------------XVGeneral Circuit Diagram (4/16) -------------------------------------------------XVIGeneral Circuit Diagram (5/16) ------------------------------------------------ XVIIGeneral Circuit Diagram (6/16) ----------------------------------------------- XVIIIGeneral Circuit Diagram (7/16) -------------------------------------------------XIXGeneral Circuit Diagram (8/16) --------------------------------------------------XXGeneral Circuit Diagram (9/16) -------------------------------------------------XXIGeneral Circuit Diagram (10/16) ---------------------------------------------- XXIIGeneral Circuit Diagram (11/16) --------------------------------------------- XXIIIGeneral Circuit Diagram (12/16) ---------------------------------------------XXIVGeneral Circuit Diagram (13/16) ----------------------------------------------XXV

General Circuit Diagram (14/16) ---------------------------------------------XXVIGeneral Circuit Diagram (15/16) -------------------------------------------- XXVIIGeneral Circuit Diagram (16/16) ------------------------------------------- XXVIII

List of User Mode ---------------------------------------------------------- XXIXEnvironment Settings -----------------------------------------------------------XXIXAdjustment/Maintenance --------------------------------------------------- XXXVIIIFunction Settings --------------------------------------------------------------XXXIXSet Destination ------------------------------------------------------------------------ LManagement Settings -------------------------------------------------------------- LI

Backup Data ---------------------------------------------------------------------LVDetail of HDD partition -------------------------------------------------------LXISoft counter specifications -------------------------------------------------LXII

Soft counter specifications ------------------------------------------------------ LXIIRemoval ---------------------------------------------------------------------LXVIII

Removal ---------------------------------------------------------------------------LXVIII

CDRH Act Laser Safety Handling of Laser System Turn power switch ON Safety of Toner Notes When Handling a Lithium Battery Notes Before it Works Serving Points to Note at Cleaning

imageRUNNER ADVANCE

C5255/5250/5240/5235

Series

Safety Precautions

CDRH ActThe Center for Devices and Radiological Health of the US Food and Drug Administration put into force regulations concerning laser products on August 2, 1976. These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned within the Untied States. The label shown here indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are soled in the United States.

A different description may be used for a different product.

F-0-1

Laser SafetyLaser beam radiation may pose a danger to the human body. A laser scanner mounted on the machine is sealed with the protection housing and external cover to prevent the laser beam from leaking to the outside. The laser beam never leaks out of the scanner as far as users operate the machine normally

The following warnings are given to comply with Safety Principles (EN60950).

Sicherheit des LasersLaserstrahlen knnen fr den menschlichen Krper gefhrlich sein. Aus diesem Grund ist das optische Lasersystem mit einem Schutzgehuse und einer Auenabdeckung dicht verschlossen und hat eine Struktur, die keine Laserstrahlen nach auen dringen lsst. Unter der Voraussetzung, dass der Benutzer dieses Gert normal bedient, ist ein Austritt von Laserstrahlen daher ausgeschlossen.

Handling of Laser SystemWhen servicing the area around the laser assembly, be sure to turn off the main power.If you must service while the power is turned on, be sure to keep the followings: - Do not use a screwdriver or tools that have a high level of reflectance in the laser path.- Remove watches and rings before starting the work. (They can reflect the laser beam, possibly hitting the eye.)The machine's covers that can reflect laser light are identified by means of a warning label (Figure). If you must detach a cover showing the label, be sure to take extra caution during the work.


Handhabung des LaserteilsBei servicearbeiten am oder in der Nhe des Laserteils zuerst das Hauptgert abschalten.

Bei Servicearbeiten, die unbedingt bei eingeschaltetem Gert durchgefhrt werden mssen, auf jeden Fall die folgenden Vorsichtsmanahmen beachten.

Keine stark reflektierenden Schraubenzieher oder hnliche Werkzeuge direkt in den Lichtpfad des Laserstrahls bringen.

Vor Beginn der Arbeit Uhren, Ringe und hnliche Gegenstnde abnehmen. (Reflektierte Laserstrahlen knnten sonst in die Augen geraten.)

Abdeckungen, die mglicherweise Laserstrahlen reflektieren, haben in der auf dem Bild gezeigten Position einen Aufkleber. Bei Servicearbeiten auf der Innenseite von Abdeckungen mit Aufkleber ist besondere Vorsicht erforderlich.

F-0-2

Turn power switch ONThe machine is equipped with 2 power switches: main power switch and control panel power switch.The machine goes on when the main power switch is turned on (i.e., other than in low power mode, sleep mode).

CAUTION:

Do not turn off the main power switch while the progress bar is indicated, during which access is made to the HDD. If deprived of power, the HDD can suffer a fault (E602).

F-0-3

Safety of Toner

About TonerThe machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.

CAUTION:

Do not throw toner into fire. It may cause explosion.

Toner on Clothing or Skin If your clothing or skin has come into contact with toner, wipe it off with tissue; then, wash it

off with water. Do not use warm water, which will cause the toner to jell and fuse permanently with the

fibers of the cloth. Tonner is easy to react with plastic material, avoid contact with plastic.

Notes When Handling a Lithium Battery

CAUTION:

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE.

DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.


CAUTION:

Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr.

Gebrauchte Batterien gem der Anleitung beseitigen.

F-0-4

Notes Before it Works Serving

CAUTION:

At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug.

Points to Note at Cleaning

CAUTION:

When performing cleaning using organic solvent such as alcohol, be sure to check that the component of solvent is vaporized completely before assembling.

11 Product Overvew

Product Overvew Product Lineup Feature Specification Name of Parts Operation

111-2

1-2

Product Overvew > Product Lineup > Host machine > Model type

Product Overvew > Product Lineup > Host machine > Model type

Product Lineup

Host machine

F-1-1

Host machine configurationHost machine configuration

Printer only

Model typeC5255 C5250 C5240 C5235

Print Speed (BW / Color)

55 / 51ppm 50 / 45ppm 40 / 35ppm 35 / 30ppm

Positioning High-speed / high-quality Middle-Office model

imageRUNNER ADVANCE C52 55

A: Product category (5X : Office model)B: Print speed (unit is ppm : print per minutes)

A B

T-1-1

T-1-2

F-1-2

111-3

1-3

Product Overvew > Product Lineup > Option > Pickup delivery / image reading options

Product Overvew > Product Lineup > Option > Pickup delivery / image reading options

Option

Pickup delivery / image reading options

1

2

3

45

6

7

8

9

1011

12

1314

15

16

17

18

19

20

F-1-3

No. Brand name Remarks and condition1 Inner Finisher Additional Tray-A1 -2 Inner Finisher-E1 Built-in finisher3 Duplex Color Image Reader Unit-E1 1 Path Duplex Type DADF + Reader4 Reader Heater Kit-J1 -5 Color Image Reader Unit-F1 Reverse Duplex Type DADF + Reader6 Color Image Reader Unit-F2 Copyboard + Reader7 Printer Cover-C2 -8 Copy Tray-J1 -9 Cassette Heater Unit-C1 Deck Heater for Paper Deck Unit-B2.

10 Paper Deck Unit-B2 -11 Envelope Feeder Attachment-D1 Cassette Attachment for envelope12 FL Cassette-AG1 -13 FL Cassette-AH1 -14 Cassette Heater Unit-37 Cassette Heater for host machine, 2-Cassette

Pedestal-AD215 Cassette Feeding Unit-AD2 -16 Buffer Pass Unit-G1 -17 Inner 2Way Tray-F1 For host machine delivery additional tray18 External 2 Hole Puncher-B2 External 2/3 Hole Puncher-B2(USA,CAN,CLA),

External 2/4 Hole Puncher-B2(EUR,FRA,CA), External 4 Hole Puncher-B2(EUR)

19 Booklet Finisher-J1 Buffer Path Unit G1 is required20 Staple Finisher-J1 Buffer Path Unit G1 is required

T-1-3

111-4

1-4

Product Overvew > Product Lineup > Option > Function expanding option

Product Overvew > Product Lineup > Option > Function expanding option

Function expanding option

VoiceOperationUnit

VoiceOperationPCB

[10]

[11]

[12]

[13]

[15][16]

[14]

[19]

[17]

[18]

[9]

[1][2]

[3]

[4]

[5]

[6]

[7]

[8]

No. Brand name Remarks and condition1 Voice Operation Kit-C1 Only for Japan

Voice Guidance Kit-F1 Only for out of Japan2 Removable HDD Kit-AC1 -3 2.5inch/160GB HDD-G1 -

2.5inch/1TB HDD-H1 Only when Mirroring Kit is extended4 Copy Card Reader-F1

Copy Card Reader Attachment-B36 Utility Tray-A27 Multimedia Reader/Writer-A2 USB device port-E1 is required8 USB Device Port-E1 -9 Key Switch Unit-A2 -10 HDD Data Encryption & Mirroring Kit-C1 -11 imagePASS-B2 / ColorPASS-GX400 -

F-1-4

No. Brand name Remarks and condition12 Additional Memory Type D (512MB) -13 Image Data Analyzer Board-B1 -14 Super G3 FAX Board-AE2 -15 Super G3 2nd Line Fax Board-AE1 1-line FAX board is required16 Super G3 3rd/4th Line Fax Board-AE1 1-line FAX board + additional 2nd line FAX Board

is required (A European region is excluded. )

17 Signal Interface Kit-A118 Serial Interface Kit-K119 PCL Printer Kit-AR1 -

Direct Print Kit (for PDF/XPS)-H1 -Barcode Printing Kit-D1 -Universal Send Digital User Signature Kit-C1

-

Remote Operators Software Kit-B1 -Remote Fax Kit-A1 -PS Printer Kit-AR1 -Secure Watermark-B1 -Document Scan Lock Kit-B1 -ACCESS MANAGEMENT SYSTEM Kit-B1 USA,ERU:standard, Other:optionWeb Access Software-H1 -iR-ADV Security Kit-C1 for IEEE 2600.1 Common Criteria Certification

T-1-4

111-5

1-5

Product Overvew > Feature > Features at servicing > New type connector is adopted

Product Overvew > Feature > Features at servicing > New type connector is adopted

Feature

Product feature

Product feature

Y M C Bk

Fixing AssemblyColor on-demand fixing method is adopted.

ITBPrimary Transfer Rollerdetaching control is

Main ControllerNext generation controller

Toner ContainerNew toner is adopted.

Low running cost

High image quality

High-speed support

Laser Scanner UnitTwin Laser Scanner Unit Capable of 1200 dpi

Developing AssemblyACR control is adopted.

Developing Assembly/Drum

Highly-durable drum is

High-speed support

High-speed support

Low running cost

High image quality

High image quality

High image quality

Unit are separated.

adopted(BK only).

is adopted.

adopted.

F-1-5

Features at servicing

Improvement on upgrade operationIt is possible to upgrade options through the host machine.Same as conventional way, use SST (service support tool) to upgrade.

New type connector is adopted

To prevent the communication error due to following factors, new type connector is adopted. Loose connector / disconnection due to vibration during transportation Imperfect connection of connector at service operation

111-6

1-6

Product Overvew > Specification > Specification

Product Overvew > Specification > Specification

Specification

Specification

Host machine installation method

Desktop type

Photosensitive medium Phi 30 OPCExposure method Laser exposureCharging method Roller chargingDeveloping method Dry type 2-component jumping developmentTransfer method Intermediate belt transfer

(Primary transfer: roller transfer, secondary transfer: roller transfer)Separation method Curvature separation + static eliminatorPickup method Separation retardFixing method On demand fixing (Ceramic nitride heater + Phi 30 elastic film)Delivery method Facedown (inner delivery)Drum cleaning method Cleaning bladeTransfer cleaning method Cleaning bladeToner type Non-magnetic negative tonerToner supply method Toner container methodToner level detection function YesLeading edge image margin 4.0+1.5/-1.0mmLeft edge image margin 2.5+/-1.5mmLeading edge blank width 4.0+1.5/-1.0mmLeft edge blank width 2.5+/-1.5mmWarm-up time At power-ON, 38 sec or lessFirst print time image RUNNER ADVANCE C5255/C5250 Series B/W :4.0sec

Color : 6.5sec image RUNNER ADVANCE C5240/C5235 Series B/W :5.5sec Color : 8.9sec

Image gradation 256 gradationPrint resolution 1200 x 1200dpiMaximum image guaranteed area

300 x 450.5mm

Maximum printable area 305 x 450.5mmPaper type (cassette) Thin paper (52 to 63g/m2), Recycled paper (64 to 81g/m2), Color

paper, Pre-Punched paper, Bond paper, Plain paper (64 to 105g/m2), Heavy paper (106 to 209g/m2), Textured paper, Transparency film, Tab paper, Envelope

Paper type (multi-purpose tray) Thin paper (52 to 63g/m2), Recycled paper (64 to 81g/m2), Color paper, Pre-Punched paper, Bond paper, Plain paper (64 to 105g/m2), Heavy paper (106 to 256g/m2), Textured paper, Tracking paper, Coater paper,Labels paper, Washi paper,Transparency film, Tab

Paper size (upper cassette) B4,A4,A4R,B5,B5R,A5R,LGL,LTRR,LTR,EXEC,Custom size (Min 139.7mm x 182mm to Max 304.8mm x 390mm),K8,K16,K16R

Paper size (lower cassette) A3, B4, A4, A4R, B5, B5R, A5R, 1218(305mm457mm), 11 x 17, LGL, LTR, LTRR, STMTR, EXEC, Custom size (Min 139.7mm x 182mm to Max 304.8mm x 457.2mm), K8, K16, K16R, Envelope (COM10, Monarch, DL, ISO-B5, ISO-C5)

Paper size (multi-purpose tray pickup)

A3, B4, A4, A4R, B5, A5,A5R,1218(305mm457mm),1117, LGL, LTR, LTRR, STMT, STMTR, EXEC, K8, K16, K16R, FLS, 305457, 320450(SRA3), Custom size (Min 99mm x 139.7mm to Max 320 mm x 457.2mm),Postcard, Envelope (COM10, Monarch, DL, ISO-B5, ISO-C5)

Pickup capacity Cassette: 550 sheet (80g/m2), multi-purpose tray pickup: 100 sheet (80g/m2)

Duplexing method Through path duplexingMemory capacity Main controller PCB: 1 GB

Main controller PCB2: 1GB/1.5GB (differs depending on destination and model) Note: Option (additional memory 512MB) can be extended to main controller PCB 2.

HDD capacity 160GB (Option 160GB C1/ 1TB D1)Operation noise 75dB or less (during printing)Ozone amount Maximum: 0.01 ppm or lessPower rating AC120V/20A (image RUNNER ADVANCE C5255/C5250 Series)

AC120V/15A (image RUNNER ADVANCE C5240/C5235 Series) AC220-240V/10A

Maximum power consumption image RUNNER ADVANCE C5255/C5250 Series: 1.8kW or less image RUNNER ADVANCE C5240/C5235 Series: 1.3kW or less

Power consumption during copy

120V:1.1KW or less220V-240:1.3KW or less

Power consumption during standby

120V: 120W or less 220V-240: 150W or less

Dimension (W x D x H) 620mm x735mmx 800mm (printer only)Grammage Approx. 130kg (printer only)

T-1-5

111-7

1-7

Product Overvew > Specification > Productivity (Print speed)

Product Overvew > Specification > Productivity (Print speed)

Weight / Size

Product nameWidth(mm)

Depth(mm)

Height(mm)

WeightApprox.(Kg)

iR ADVANCE C5255/C5250 620 735 800 130iR ADVANCE C5240/C5235 620 735 800 130Duplex Color Image Reader Unit-E1 620 545 219 23Color Image Reader Unit-F1 620 542 201 17Color Image Reader Unit-F2 620 530 99 10Cassette Feeding Unit-AD2 620 700 248 27.5Paper Deck Unit-B1 372 603 473 37Envelope Feeder Attachment-D1 439 307 81 1.2Inner Finisher-E1 865 541 234 11.5Staple Finisher-J1 559 646 1097 46Booklet Finisher-J1 671 646 1097 75Buffer Pass Unit-G1 489 493 184 4External 2 Hole Puncher-B1 107 623 908 7.2External 2/3 Hole Puncher-B1 756 656 1071 76

Productivity (Print speed)

Size Mode Paper type

Paper basis

weight(g/m2)

ImageRUNNER ADVANCE

C5255 C5250

CassetteMulti-

purpose tray

CassetteMulti-

purpose tray

Color, B/W Color, B/W Color, B/W Color, B/W

A4 / LTR

1-sided

Plain paper52-81 51.0/55.0 31.0 45.0/50.0 31.082-105 40.0 31.0 40.0 31.0

Thick paper106-163 25.5 15.5 25.5 15.5164-220 20.0 15.5 20.0 15.5221-256 - 10.0 - 10.0

2-sided

Plain paper52-81 51.0/55.0 31.0 45.0/50.0 31.082-105 40.0 31.0 40.0 31.0

Thick paper106-163 25.5 15.5 25.5 15.5164-220 20.0 15.5 20.0 15.5221-256 - - - -

T-1-6


Paper basis

weight(g/m2)

ImageRUNNER ADVANCE

C5255 C5250

CassetteMulti-

purpose tray

CassetteMulti-

purpose tray


A3 / LDR

1-sided

Plain paper52-81 25.5/27.5 19.5 25.5/27.5 19.582-105 20.0 19.5 20.0 19.5

Thick paper106-163 12.5 9.8 12.5 9.8164-220 10.0 9.8 10.0 9.8211-256 - 6.5 - 6.5

2-sided

Plain paper52-81 25.5/27.5 19.5 25.5/27.5 19.582-105 20.0 19.5 20.0 19.5

Thick paper106-163 12.5 9.8 12.5 9.8164-220 10.0 9.8 10.0 9.8211-256 - - - -


Paper basis

weight(g/m2)

ImageRUNNER ADVANCEC5240 C5235

CassetteMulti-

purpose tray

CassetteMulti-

purpose tray


A4 / LTR

1-sided

Plain paper52-81 35.0/40.0 20.0 30.0/35.0 20.082-105 35.0/40.0 20.0 30.0/35.0 20.0

Thick paper106-163 17.0 10.0 17.0 10.0164-220 17.0 10.0 17.0 10.0211-256 - 10.0 - 10.0

2-sided

Plain paper52-81 35.0/40.0 20.0 30.0/35.0 20.082-105 35.0/40.0 20.0 30.0/35.0 20.0

Thick paper106-163 17.0 10.0 17.0 10.0164-220 17.0 10.0 17.0 10.0211-256 - - - -

A3 / LDR

1-sided

Plain paper52-81 17.5/20.0 13.0 17.5/20.0 13.082-105 17.5/20.0 13.0 17.5/20.0 13.0

Thick paper106-163 8.5 6.5 8.5 6.5164-220 8.5 6.5 8.5 6.5211-256 - 6.5 - 6.5

2-sided

Plain paper52-81 17.5/20.0 13.0 17.5/20.0 13.082-105 17.5/20.0 13.0 17.5/20.0 13.0

Thick paper106-163 8.5 6.5 8.5 6.5164-220 8.5 6.5 8.5 6.5221-256 - - - -

T-1-7

T-1-8

111-8

1-8

Product Overvew > Specification > Paper type > Pickup

Product Overvew > Specification > Paper type > Pickup

Paper typeUsable paper types are shown on the next page and later.For irregular-sized paper, refer to the table below.

Type Feeding direction (mm) Width direction (mm)Irregular size 1-1 139.7 to 181.9 99 to 139.6Irregular size 1-2 182.0 to 390.0Irregular size 1-3 390.1 to 457.2Irregular size 2-1 139.7 to 181.9 139.7 to 210.0Irregular size 2-2 182.0 to 390.0Irregular size 2-3 390.1 to 457.2Irregular size 3-1 139.7 to 181.9 210.1 to 304.8Irregular size 3-2 182.0 to 390.0Irregular size 3-3 390.1 to 457.2Irregular size 4-1 139.7 to 181.9 304.9 to 320.0Irregular size 4-2 182.0 to 390.0Irregular size 4-3 390.1 to 457.2Irregular size 5 457.3 to 1200 99.0 to 320.0

T-1-9

Pickup

Paper type(g/m2)

SizeMulti-

purpose tray

Cassette 1

Cassette 2

Cassette Feeding Unit 1


Paper Deck

Plain 1 (52 to 81)

Thin, Recycled, Pre-Punched, Color

Plain 2 (82 to 105)

Bond

Heavy 1 (106 to 163)

Textured Heavy 2 (164

to 220)Labels, Tab

A4, LTR Yes Yes Yes Yes Yes YesB4, A4R, B5, B5R, A5R, LGL, LTRR, STMTR, EXEC, 8K, 16K, Irregular size 2-2, Irregular size 3-2

Yes Yes Yes Yes Yes No

A3, LDR, 12No18, Irregular size 2-3, Irregular size 3-3

Yes No Yes Yes Yes No

A5, STMT, ARA3, Irregular size 1-1, Irregular size 1-2, Irregular size 1-3, Irregular size 2-1, Irregular size 3-1, Irregular size 4-1, Irregular size 4-2, Irregular size 4-3, Irregular size 5

Yes No No No No No

OFFICIO, E-OFFICIO, B-OFFICIO, M-OFFICIO, A-OFFICIO, A-LTR, A-LTRR, GLTR-R, GLTR, GLGL, AFLS, FLS, 16KR, F4A

No Yes Yes Yes Yes No

OHP A4, LTR Yes Yes Yes Yes Yes No

111-9

1-9

Product Overvew > Name of Parts > External View

Product Overvew > Name of Parts > External View

Paper type(g/m2)

SizeMulti-

purpose tray

Cassette 1

Cassette 2



Paper Deck

Special paperTracing, Coated, Washi

Heavy 3 (221 to 256)

A3, B4, A4R, A4, B5, B5R, LDR, LGL, LTR, LTRR, STMT, STMTR, SRA3, 12No18, EXEC, 8K, 16K, Irregular size 1-1, Irregular size 1-2, Irregular size 1-3, Irregular size 2-1, Irregular size 2-2, Irregular size 2-3, Irregular size 3-1, Irregular size 3-2, Irregular size 3-3, Irregular size 4-1, Irregular size 4-2, Irregular size 4-3

Yes No No No No No

Postcard A6 irregular Yes No No No No NoEnvelope COM10,

Monarch, ISO-C5, DL

Yes No No No No No

* When Envelope Feeder Attachment-D1 is installed T-1-10

Name of Parts

External View

1

2

67

113

11

10

9

8

54

12

13

[1] DADF [8] Front Cover[2] Main Power Switch [9] Front Upper Cover[3] Stack Bypass Tray [10] Output Tray[4] Paper Drawer4 [11] Control Panel[5] Paper Drawer3 [12] Rear Cover[6] Paper Drawer2 [13] Rear Rower Cover[7] Paper Drawer1 [14] Breaker

* : Be sure to perform the following procedure for checking the breaker.1) Turn OFF the main power switch and check that the Control Panel LED is off.2) Using a pen point, press the test button of the breaker on the rear side of the machine.3) Check that the breaker switch is OFF (O side).4) Return the breaker switch to ON (I side).5) Turn ON the main power switch.

F-1-6

111-10

1-10

Product Overvew > Name of Parts > Cross Sectional View

Product Overvew > Name of Parts > Cross Sectional View

Cross Sectional View

Y M C Bk

[1]

[2]

[3][4][5][6][7][8][9][10][11]

[14]

[17]

[24]

[18][19][20][21]

[26]

[28][29]

[32]

[12]

[15]

[13]

[23]

[25]

[27]

[30][31]

[22]

[16]

[37][38][39]

[40]

[41]

[42]

[43]

[44]

[45]

[33]

[36]

[34]

[35]

F-1-7

[1] Reversal roller [16] Fixing separration guide [31] Cassette 2 feeding roller[2] 2-side delivery / delivery

unit[17] Pressure roller [32] Cassette 2 separation

roller[3] Secondary delivery roller [18] Film unit [33] Casset 2 pick-up roller[4] Second delivery entrance

flapper[19] ITB unit [34] Casset pick-up unit

[5] Second delivery flapper [20] Registration roller [35] Laser scanner unit (BK / C)

[6] Third delivery roller [21] 2-side delivery lower roller

[36] Laser scanner unit (M / Y)

[7] Second / third delivery entrance roller

[22] Registration roller [37] Developing unit (Bk) + Drum unit (Bk)

[8] 2-side entrance roller [23] Bypass feeding roller [38] Developing unit (C) + Drum unit (C)

[9] Primary delivery roller [24] Bypass pick-up roller [39] Developing unit (M) + Drum unit (M)

[10] Primary delivery flapper [25] Bypass separration roller [40] Developing unit (Y) + Drum unit (Y)

[11] Fixing inner delivery opposed roller

[26] Vertical path roller 1 [41] ITB cleaning unit

[12] Fixing inner delivery roller [27] Cassette 1 feeding roller [42] Hopper unit (Y)[13] Fixing unit [28] Cassette 1 separation

roller[43] Hopper unit (M)

[14] Post-fixing roller [29] Casset 1 pick-up roller [44] Hopper unit (C)[15] 2-side delivery upper

rollerr[30] Vertical path roller 2 [45] Hopper unit (BK)

111-11

1-11

Product Overvew > Operation > Power Switch > How to turn ON / OFF the power and points to note

Product Overvew > Operation > Power Switch > How to turn ON / OFF the power and points to note

Operation

Power Switch

Types of power switch

EnvironmnetHeater Switch

Control PanelPower Switch

Main Power Switch

This machine is equipped with the Main Power Switch, Control Panel Power Switch and Environment Heater Switch.

[1] Main Power SwitchThis switch is used to turn OFF / ON the power of host machine.

[2] Control Panel Power SwitchThis switch is to shift the machine to power-save mode or to restore it to normal mode.

[3] Environment Heater SwitchEnvironment Heater Switch is to supply and shut the power to Cassette Heater and Reader Heater.

F-1-8

How to turn ON / OFF the power and points to note While progress bar is kept displayed at power-on, HDD access is processing; thus, never

turn OFF the Main Power Switch. To turn off the power, turn off the Main Power Switch. (Conventional shutdown sequence

operation is not required.) After power-OFF (after the Main Power Switch is turned OFF), do not reactivate the Main

Power Switch until a screen disappears. Do not turn OFF the power while download is processing.

CAUTION: Points to Note on Completion Process at Problem Occurrence

When a problem occurs, the normal shutdown screen may not be displayed regardless of turning OFF the main power switch.

In such a case, the power is turned OFF in 110 seconds at a maximum, so do not turn ON the power again during this time.

111-12

1-12

Product Overvew > Operation > Description of Control Panel > Main Menu

Product Overvew > Operation > Description of Control Panel > Main Menu

Description of Control Panel

Control PaneliR ADVANCE C5051 / 5045 / 5035 / 5030 Series

1 2

3

4

5678910111213

14

15

[1] Control Panel Power Switch [9] ID (authentication) Key[2] USB Insertion Slot [10] Touch Panel Display[3] Settings / Registration Key [11] Screen Brightness Adjustment Dial[4] Counter Check Key [12] FAX Volume Adjustment Key[5] Operation Pen [13] Status Check / Stop Key[6] Main Power Lamp [14] Custom Menu Key[7] Error Lamp [15] Main Menu Key[8] Execution / Memory Lamp

F-1-9

Main MenuiR ADVANCE C5051 / 5045 / 5035 / 5030 Series

Scan and Send

Fax / I-FaxInbox

3 421

7 865

9

[1] Copy [6] Secured Print[2] Scan and Send [7] Scanner[3] Scan and Store [8] Set / Regi. Short Cut[4] Access Stored Files [9] Tutorial[5] Fax / I-Fax Inbox

F-1-10

111-13

1-13

Product Overvew > Operation > Description of Control Panel > Difference of Settings / Registration menu

Product Overvew > Operation > Description of Control Panel > Difference of Settings / Registration menu

Difference of main menu

iRC 3380 / 2880 SeriesiR ADVANCE

C5151/5045/5035/5030 SeriesCopy CopySend Scan and Send Mail BOX Scan and Store

Access Stored FilesFax / I-Fax Inbox

Menu Change Key -----Print Job Secured PrintScan Scanner----- Set / Regi. Short Cut(Help) Tutorial

T-1-11

Settings / Registration menuiR ADVANCE C5051 / 5045 / 5035 / 5030 Series

Log in

Settings/Registration

Select an item to set

Preferences

Adjustment/Maintenance

Function Settings

Set Destination

TOP

OK

1/1

Management Settings

1

2

3

4

5

[1] Preferences [4] Set Destination[2] Adjustment / Maintenance [5] Management Settings[3] Function Settings

Difference of Settings / Registration menu

iRC 3380 / 2880 SeriesiR ADVANCE

C5151/5045/5035/5030 SeriesCommon Settings PreferencesTimer SettingsAdjustment / Cleaning Adjustment / MaintenanceSystem Settings Set DestinationReport Settings Function SettingsCopy SettingsCommunication SettingsMail Box SettingsPrinter SettingsAddress Book Settings Management Settings

F-1-11

T-1-12

111-14

1-14

Product Overvew > Operation > Service Mode > Description display of service mode item

Product Overvew > Operation > Service Mode > Description display of service mode item

Service ModeIt is possible to browse the usage method of service mode items in service mode.Following is the changed and added items compared to a conventional machine.

Service mode menuIn the stanbay condition, press in this order: key -> 2+8 key -> key, and thescreen will switch as on the below:

TOP screen

[MODELIST] :This mode is newly added from this machine.This mode has the function to browse the usage method of service mode items etc.New functions described later are available in MODELIST mode.

[MODELIST CLASSIC] :This is the same mode with a conventional machine.New functions described later are not available in MODELIST CLASSIC mode.When [MODELIST] or [MODELIST CLASSIC] is pressed, initial screen of each mode is displayed.

F-1-12

Description display of service mode itemEnables to display the description of initial screen, large category, middle category and small category.Select any from initial screen > large category > middle category > small category, and press [i] (information button) so that the description of selected item (hereinafter called service mode contents) is displayed.

e.g.) COPIER > DISPLAY > Version screen

1) Press [i]

4) A detailed explanation on the item will be displayed (usage scenarios, instructions, settings range, etc.).

2) Minor item titles are displayed.

3) Select the desired minor item and press [i]

Service mode contents can be displayed in J / E / F / I / G / S. Alike other system software, service mode contents can be upgrade with SST.

F-1-13

111-15

1-15

Product Overvew > Operation > Service Mode > Enhancement of I/O information

Product Overvew > Operation > Service Mode > Enhancement of I/O information

Enhancement of I/O informationThis mode is to check the signal input / output status of used electrical parts (sensor / motor / fan etc.).Searchability for target electrical parts has been improved in COPIER > I / O.In addition, it is possible to check the signal input / output status on a screen. 1) Press the button.

Which button to press, will depend on which

electrical parts intended and its device

classification. For instance, if the host

machine uses paper pass detection sensor,

then press the button on the "COPIER" and

"P-Sensor" position.

Device classification

Electrical parts classification

2) Then the selected electrical

parts classification's mark,

name, port number and 0/1

content will appear.

3) If the "i" button is pressed,

the screen displaying the

electrical parts array will appear.

F-1-14

111-16

1-16

Product Overvew > Operation > Service Mode > Screen display switch (level1 level2)


Subdivide COPIER > OPTION > BODY items

DISPLAY

I/O

ADJUST

FUNCTION

TEST

COUNTER

FEEDER

SORTER

BOARD

DISPLAY

I/O

ADJUST

FUNCTION

TEST

COUNTER

FEEDER

SORTER

BOARD

OPTION

FNC-SW

DSPLY-SW

NETWORK

SOUND

ENV-SET

CLEANING

FEED-SW

ING-SPD

ING-RDR

ING-MCON

ING-LSR

ING-DEV

ING-TR

ING-FIX

CUSTOM

COPIER

BODY

COPIER

OPTION

With current machines, it is quite difficult to find out the target item since there are large number of items in COPER > OPTION > BODY (related to host machine specification).With this machine, all items in BODY are classified into 15 categories by usage to reach a target item.

Middle category classificationMiddle

category nameDetails

Function switch FNC-SW Language, cassette, paper type, NAVI / DA connection, count up specification, original size detection, dust detection level

Display switch / display timing DSPLY-SW UI display relatedImage related (fixing) IMG-FIX Fixing relatedImage related (transfer) IMG-TR Primary transfer, secondary transfer, ITBImage related (development) IMG-DEV Development relatedImage related (laser / latent) IMG-LSR Laser, latent image relatedImage related (reader / ADF) IMG-RDR Reader, ADF image relatedImage related (controller, others)

IMG-MCON MN-CON image related and image related items other than above

Image quality / copy speed IMG-SPD Down sequenceCleaning CLEANING Cleaning of Charging Assembly / Drum / Transfer

Roller / ITB etc.Environment settings ENV-SET Temperature / Humidity, Environment Heater / due

condensation / log acquisition

F-1-15

Middle category classificationMiddle

category nameDetails

Feeding (pickup / delivery) FEED-SW Stack performance, motor speed fine-adjustment, delivery function etc.

Noise reduction SOUND Noise relatedNetwork NETWORK Network setting, IFAX, SEND, E-RDS etc.Individual measure CUSTOM For individual measure

Security measureTo prevent illegal access to service mode, a password can be specified.Related service modeCOPIER > OPTION > FNC-SW > PSWD-SW (level 1)

Password type setting when entering the service mode

0: No password [Default]1: Service engineer2: System administrator + Service engineer

Screen display switch (level1 level2)Screen can be switched between level 1 screen and level 2 screen.When the level 1 screen is displayed and on the upper right screen is pressed, a screen is switched to level 2 screen.

T-1-13

111-17

1-17



R-CON

PANEL

FEEDER

SORTER

DECK

NIB

MN-CONT

< READY >

CounterTestOptionAdjustI/O

i

FunctionDisplay

DC-CON 43.44

00.52

4C.50

44.46

54.53

42.4E

--.--

4E.4D

LANG-DA

LANG-EL

LANG-ES

LANG-ET

LANG-HU

LANG-FI

LANG-KO

< READY >

CounterTestOptionAdjustI/O

i

FunctionDisplay

LANG-CS 53.43

41.44

4C.45

53.45

54.45

49.46

55.48

4F.4B

F-1-16

22 Technology

Technology Basic Configuration Controller System Laser Exposure System Image Formation System Fixing System Pickup Feed System External Auxiliary System MEAP Embedded RDS Updater DCM

222-2

2-2

Technology > Basic Configuration > Functional Configuration > Basic sequence


Basic Configuration

Functional ConfigurationThe machine may broadly be divided into the following functional system blocks; document exposure system block, controller system block, laser exposure system block, image formation system block, fixing system block and pickup/feed system block.

Reader controller

Maincontroller

1/2

DCcontroller

HDD

Optionboard

CCD Exposure lamp

Cassette2

Cassette1

Flow of paperFlow of signalLaser beam

Laser scannerunit1

ITB

Laser scannerunit2

Pickup

Transfer

Fixing

Delivery

Duplexing feed

Document exposure system

Controller system

Fixing system

Image formation system

Pickup/feed system

Laser exposure system

F-2-1

Basic sequence

Sequence at Power-On Reader

Reader Motor

Scanning Lamp

HP Sensor

SSTBYSREADY

Backwarding

Forwarding

Optical unit position HP (Shading position)

Gain correction Offset correction

Backwarding

Forwarding Shift shading Fixing shading White plate dust detection control Shading correction

HP (Shading position)

Main power switch ON

Printer Unit

WMUP WMUPR PSTBY

Fixing heater(H3)

Fixing motor(M21)

Target temperature

Engage

Fixing heater:100 degree C

[1] Secondary transfer ATVC [2] Patch sensor correction control[3] Discharge current correction[4] Drum thickness detection[5] Primary transfer ATVC [6] Color displacement correction control[7] ARCDAT control[8] ATR control[9] Secondary transfer clearning control

Power ON

Auto adjustment

Fixing heater:160 degree C(51/45ppm machine)135 degree C(35/30ppm machine)

F-2-2

F-2-3

222-3

2-3



Period Definition Definition

SREADY(Scanner Ready)

An interval in which the shading correction is executed after the Start key is pressed.

SSTBY(Scanner Standby)

An interval between the completion of th

iR ADV C5255 ServiceManual E R1

Documents

Transcript of iR ADV C5255 ServiceManual E R1