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IPL, 125 L, 2008-06, 545 01 43-15

125L

545 01 43-15

Replaces 545014315 - 9/28/07 NOTE : Illustration may differ from actual model due to design changes.

545014315

2/01/08 Page:

PARTS LIST R

125L

1

Parts List No.

Date

MODEL

WARNING All repairs, adjustments and maintenance not described in the Operator’s Manual must be performed by Qualified Service Personnel.

1. Assy-Cable/Wire Harness 2. 545062001 Housing-Throttle (RH) 3. 530016448 Screw 4. 530016449 Screw 5. 530016454 Spring-Trigger 6. 545066001 Trigger 7. 530059804 Lockout-Throttle 8. 545045601 Spring-Lockout 9. 545067001 Housing-Throttle (LH) 10. 545030601 Kit-Switch 11. 530015820 Bolt 12. 545042201 Handle-Assist 13. 545180807 Kit-Driveshaft SST (Incl. decal, 21,22,23,25) 14. 530059185 Clamp-Handle 15. 530016152 Wingnut 16. Flex shaft 17. 545030901 Kit-Shield (Incl. 18,19,20) 18. 530052286 Limiter-Line

19. 530015814 Screw 20. 530015771 Screw 21. 530057554 Bracket-Shield 22. 530016014 Screw 23. 545003902 Screw 24. 537234901 Driver Disc 25. 530096295 Assy-Gearbox

545059001 Decal-Warning

Ref. Part No. Description Ref. Part No. Description

= New Part Number For This IPL = Refer to the Service Reference Indicated for more information.(Located at the END of the IPL)

Not Shown

1

2 3

4 9

10

8 7 6 5

11 12 13

14

15

16

17 18 19

20 21

22 23 24

25

545014315

2/01/08 Replaces545014315 - 9/28/07 Page:

PARTS LISTR

125L

2

Parts List No.

Date

MODEL

NOTE : Illustration may differ from actual model due to design changes.1

23

18

17

16

151413

11

5756

60

61

62

63

6465

58

59

109

87

6

5

4

20

19

2122

242325

2627

2829

31

32

33

37

38

39

41

4445

4647

49

5051

66

GasketKit

5253

5455

48

42 43

40

3435

36

12

30

Ref. Part No. Description Ref. Part No. DescriptionRef. Part No. Description

1. 530150253 Filter2. 530016101 Nut-Carb. Screw3. Air Box4. 530057844 Lever - Choke5. 545050402 Kit-Carb. Gasket (Incl 7,61)6. 530035596 Adaptor-Carb.7. 545030101 Kit-Gasket (foam)8. 530016400 Bolt9. 545001001 Cylinder10. 952030201 Plug-Spark (RCJ-8Y)11. 545050403 Kit-Crankshaft seal12. 530016475 Washer-Starter13. 545160301 Spring-Starter Cup14. 545102302 Assy-Starter Cup15. 530059800 Coupling-Starter16. 530095646 Assy-Fuel Filter17. 545081897 Kit-Fuel Line18. 530150350 Assy-Cap w/ret.(Incl. 19)19. 530019293 O-ring - Fuel Cap20. 545105105 Assy-Fuel Tank (Incl. 16,17,18,19)21. 530057851 Shroud-Rear22. 530016448 Screw 23. 545029901 Kit-Rope24. 530150318 Handle-Starter

48. 530015768 Locknut49. 530016456 Screw50. 545017501 Assy-Fan Housing51. Assy-Clutch Drum52. 545050405 Kit-Clutch Assy. 53. 530057852 Spacer 54. 530039242 Flywheel 55. 545054601 Crankcase56. 545013401 Bearing 57. 545030001 Kit-Crankshaft 58. 530015162 Retainer-Piston Pin59. 530019283 Ring-Piston60. 545030301 Kit-Piston (Incl. 58,59)61. 545030101 Kit-Gasket (adaptor seal)62. 530015897 Screw 63. Kit-Carb. (Incl. 4,5)64. 530057846 Cover-Air Box65. 530059796 Assy-Knob66. 545030101 Kit-Gasket (Incl. 5,7,11,19,39,61)

530058709 Bulb-Purge

= New Part Number For This IPL = Refer to the Service Reference Indicated for more information.(Located at the END of the IPL)

25. 530016426 Screw26. 545029603 Starter Hsg. w/eyelet27. 545029801 Kit-Starter Spring28. 545029701 Kit-Starter Pulley29. 530016468 Screw30. 545106301 Assy-Starter Hsg.(Incl. 23,24,26,27,28,29)31. 530059780 Isolator-Tank32. 530058982 Bolt-Muffler33. 530015496 Screw34. 530150440 Shield-Heat35. 530016449 Screw36. 545104901 Guard-Muffler37. 545030501 Kit-Spark Arrestor (Incl. 33)38. 545057501 Assy-Muffler39. 530057848 Gasket-Paper Metal40. 530015897 Screw 41. 545046701 Module42. 530039227 Assy-Leadwire 43. 530016456 Screw44. 530016463 Washer 45. 530094189 Washer-Clutch46. 530016469 Screw47. 530016470 Screw

Not Shown

Replaces545014315 - 9/28/07 NOTE : Illustration may differ from actual model due to design changes.

545014315

2/01/08 Page:

PARTS LISTR

125L

3

Parts List No.

Date

MODEL

Service Reference

Note : Due to product improvements, your unit may have a different cable assembly and air box. Please refer to the serial number on your unit and order the parts below.

Serial Number - 06059N and lower, please use the following parts: Page 1, Ref.# 1 - 545050414 Kit - Air box with cable wire harness assembly Page 2, Ref.# 3 - 545050414 Kit - Air box with cable wire harness assembly

Serial Number - 06060N and higher, please use the following parts: Page 1, Ref.# 1 - 545125301 Assembly-cable wire harness Page 2, Ref.# 3 - 545084601 Air box

Service Reference

Note : Due to product improvements, your unit may have a different clutch drum assembly and flexshaft. Please refer to the serial number on your unit and order the parts below.

Serial Number - 06119N and lower, please use the following parts: Page 1, Ref.# 16 - 545006052 Kit - Clutch drum & flexshaft Page 2, Ref.# 51 - 545006052 Kit - Clutch drum & flexshaft

Serial Number - 06120N and higher, please use the following parts: Page 1, Ref.# 16 - 530096286 Flexshaft Page 2, Ref.# 51 - 545106801 Assy-Clutch drum with adapter

Service Reference

Note : Due to product improvements, your unit may have a different carburetor assembly. Please refer to the serial number on your unit and order the parts below.

Serial Number - 07333N and lower, please use the following parts: Page 2, Ref.# 63 - 545006060 Kit - Carburetor

Serial Number - 07334N and higher, please use the following parts: Page 2, Ref.# 63 - 545081850 Kit - Carburetor

545014315

2/01/08 Replaces545014315 - 9/28/07 Page:

PARTS LISTR

125L

4

Parts List No.

Date

MODEL

NOTE : Illustration may differ from actual model due to design changes.

Service Reference

Note : Due to product improvements, your unit may have a different clutch drum and flexshaft. Please refer to the serial number on your unit and order the parts below.

Serial Number - 07365N and lower, please use the following parts: Page 1, Ref.# 16 - 545081805 Kit - Clutch Drum and Coupling Page 2, Ref.# 51 - 545081805 Kit - Clutch Drum and Coupling

Serial Number - 08001N and higher, please use the following parts: Page 1, Ref.# 16 - 545007507 Flexshaft Page 2, Ref.# 51 - 530150039 Assy - Clutch Drum