Ipdd Report

8/10/2019 Ipdd Report

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11/29/2014 IPDD ReportCarpal Tunnel Syndrome Prevention Wristband

Alia Rizka PP, Anindita Widianto P, Dhika Mahap

Kelvin Susanto, Shelfy IndeEIS ME


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The VisionThe vision of the proposed product is to be the most useful, creative, and comforting

carpal tunnel syndrome prevention treatment.

The MissionThe mission of the proposed product is to decrease carpal tunnel syndrome risks to thecomputer users.

Executive Summary

IntroductionAs each day computer usage rapidly increases, many health problems suffered by

computer users become hot topics worldwide. One of the most popular issues today is

carpal tunnel syndrome. It is a syndrome where hand and wrist suffer numbness or

tingling because of excessive pressure on a key nerve in the wrist.The factor that contributes to this syndrome is still debated internationally but it has

great possibility that it is occurred by repetitive and forceful motion of hand or wrist.

In this case, computer users that intensively use mouse and keyboard are highly risky

to suffer carpal tunnel syndrome. Roquelaure study in 2008 shows that 50% of clerical

workers are highly risk to suffer from carpal tunnel syndrome.

Seeing this issue as a business opportunity, the product that is proposed is basically

designed to be a prevention therapy of carpal tunnel syndrome. The idea is to produce

a comfortable and fashionable carpal tunnel syndrome prevention therapy wristband.

This product can be very beneficial in this perfect momentum as the issue is growing

while there has been no further specific effort to improve the medical preventiontherapy of carpal tunnel syndrome.

Proposed Product ConceptThe product proposed is based on the nature of

the posture of humans hand and wrist. It is

designed to keep the neutral posture of hand and

wrist in order to prevent any excessive pressure

exposure in hand and wrist while doing any carpal

tunnel syndrome factors. The design highlights

medical therapy, comfort, and fashion.


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Description of Product ConceptThe basic idea of this product is to comfort the hand and the wrist of the customers

while doing a repetitive and forceful motion such as typing with keyboard, using

mouse and writing. The product has a form of half-glove half-wristband, which means

it covers the palm and the wrist without covering fingers. As a relaxant of the hand

and the wrist, we design to use stuffed sponge covering the lower part of the wrist and

the sides of the wrist. By using this sponge, the customers can write, use keyboard and

mouse with comfort.

Target Customers or MarketThe target customer of this product is computer users in teenagers to adults group

ages. For examples, teacher, office worker, gamers, students.


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New Platforms

Derivatives

Improvements

Fundamentally

New

September October November December

Glomoves

Therapeutical

21

-

PRODUCT PLANNING

Product plan identifies the portfolio of projects to be pursued. Glomoves plan divides

into four categories:

New platforms which is the Glomoves,

Derivatives of the existing platform which is therapeutical gloves

Product improvements that will be implemented into Glomoves design: 1)

Pad; 2) Skeleton

Fundamentally new products, up to now, EIS Medcorp does not have any

future project that has completely different technology from the one that is

implemented in Glomoves

Figure 1 - Product Plan


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Five-steps process to develop a product plan and project mission

statement:

1.

Identify OpportunitiesAt EIS Medcorp, many opportunities had been gathered and discussed. Some are

enhancements to existing products based on our focus and design. Following are

some of opportunities statements:

Create gloves that can work as a wrist-rest

Create a therapeutically gloves that works as a hand support

2.

Evaluate and Prioritize Projects

Strategy

Strategy that EIS Medcorp uses is Customer Focus Strategy. At EIS Medcorp, strategic

discussion center around how the product would meet meet customers satisfaction.

EIS Medcorp believes that by fulfilling customer needs, EIS Medcorp will lead the

market and enable a profitable business practices. Glomoves project can be used as a

leverage to reach the companys vision.

Market Segmentation

Market segment map showing EIS Medcorp Glomoves are focus in these four Market

Segments: early diagnosed CTS sufferers, computer users and typist, other high risk

workers, artist and musicians. The percentage of each segments role inour sales are

showed on the segment map.


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Figure 2 - Market Segmentation Map

Technological Trajectories

Figure 3 - Technological S Curve of Glomoves

35%

35%

10%

20%

Early Diagnosed CTS Sufferers Computer Users and Typist

Other High Risk Workers Artist and Musicians

S linter

Glomoves

Time

Toda


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Product Platform Planning

The product platform of Glomoves shows the derivative and improvement of the

existing product.

Figure 4 - Product Platform

Balancing the Portfolio

Since our project strategy is customer focus, the portfolio involves market attractiveness

dimension to analyze the portfolio of the project. In this mapping approach, the

portfolio is plotted along two specific dimensions: the extent to which the project

involves a change in the product line and the extent to which the project involves a

change in production process. The size of circles indicates the relative market

attractiveness of the development project. By using this matrix, we discover that the

market attractiveness is very high in Breakthrough Development.

Research and

Technology

Development

Platform A Platform B Platform C

Gloves Pad Skeleton

Derivative

Product

Development

CTS Sufferers

Health

Treatment

Everyday

Use

Platform Product

Development

Glomoves


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Extent of Production Process Change

New Core

Process

Next

Generation

Process

Single

Department

Upgrade

Tuning and

Incremental

Changes

No Process

Change

ExtentofProduc

tionChange

NewCore

Product

Breakthrough

Development

Next

Generation

Product

Platform

Development

Additionto

Product

Family

Derrivative

ProductDevelopment

MinorProduct

Enhancement

NoP

roduct

Change

Current

Progress

Figure 5 - Product-process Change Matrix.


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3. Allocate Resources and Plan Timing

Resource Allocation

The following is a detailed breakdown of the roles required to execute the project.

It includes: the project role, the project responsibility of the role, the estimated

start date and the expected duration the staff resource will be needed on the

project.

Role Project Responsibility

Estimated

Start

Date

Duration

Required

Project Team

Project Manager Lead team, report status 02/09/14 3 months

Core Team Review deliverables, assure quality 02/09/14 3 months

Material

ManagerDefine details of material needed for project 01/10/14 1 month

Product Manager Design details of product 01/10/14 1 month

Process Manager Design and maintain processes and activities 05/10/14 1 months

QA & QC

Manager

Define quality policies and maintain quality

of the whole project01/10/14 2 months

Layout Manager Develop effective layout for the plant 09/10/14 1 month

Review Team Evaluate deliverables, promote use 02/09/14 3 months


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Staff Assigned to Roles

The following is a detailed breakdown of the actual staff assigned to the project

role, the amount of Full Time Equivalent (FTE) acquired.

Role Name FTE

Project Team

Project Manager Alia Rizka PP 1.0

Core Team 1. Alia Rizka PP 1.0

2. Anindita WP 1.0

3. Dhika Mahaputra 1.0

4. Kelvin Susanto 1.0

5. Shelfy Inderasari 1.0

Material Manager Anindita WP, Shelfy inderasari 1.0

Product Manager Anindita WP 1.0

Process Manager Kelvin Susanto, Dhika Mahaputra,

Anindita W. Putri

1.0

Layout Manager Dhika Mahaputra, Kelvin Susanto 1.0

QA & QC Manager Shelfy Inderasari, Alia Rizka 1.0

Review Team Whole team members 0.5

Total 10.5


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Project Schedule

The project schedule includes milestones, task dependencies, task duration, delivery dates, and

staff resources assigned to complete the tasks.

Activities Description

Effort

Estimate

in Days

Planned

Start

Date

Planned

End

Date

Resource

1 Initiate Project

1.1 Develop Project Charter

1.1.1 Define Scope2.00

02/09/1

4

03/09/1

4

Project Manager, Core

Team

1.1.2 Define Key Project Deliverables2.00

04/09/1

4

07/09/1

4

Project Manager, Core

Team

1.1.3 Identify Milestones1.00

08/09/1

4

09/09/1

4Project Manager

1.1.4 Identify Key Issue3.00

10/09/1

4

12/09/1

4Project Manager

1.1.5 Define Success Factors3.00

13/09/1

4

15/09/1

4Project Manager

1.1.6 Finalize Charter Project Manager

1.1.6.

1

Consolidate and Publish Project

Charter1.00

16/09/1

4

16/09/1

4Project Manager

1.1.6.

2

Hold Review Meeting1.00

16/09/1

4

16/09/1

4Project Manager


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1.1.6.

3

Revise Project charter2.00

16/09/1

4

17/09/1

4Project Manager

2 Plan Project

2.1 Develop Work Plan

2.1.1 Develop Work Breakdown

Structure1.00

17/09/1

4

18/09/1

4Project Manager

2.1.2 Develop Project Staffing Plan2.00

18/09/1

4

19/09/1

4Project Manager

2.1.3 Develop Project Schedule2.00

19/09/1

4

20/09/1

4Project Manager

2.1.4 Develop Project Budget2.00

20/09/1

4

21/09/1

4Project Manager

2.2 Develop Project Control Plan

2.2.1 Develop Communication Plan3.00

22/09/1

4

24/09/1

4Project Manager

2.2.2 Develop Quality Management

Plan3.00

25/09/1

4

27/09/1

4Project Manager

2.3 Finalize Project Plan and Gain

Approvals3.00

28/09/1

4

30/09/1

4Project Manager

3 Execute and Control Project

3.1 Design Activities


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3.1.1 Design Product Details

4.0001/10/1

4

04/10/1

4

Product Manager,

Material Manager,

QA&QC Manager

3.1.2 Define Production Process and

Activities 4.0005/10/1

4

08/10/1

4

Product Manager, Proces

Manager, QA&QC

Manager

3.1.3 Design Layout3.00

09/10/1

4

11/10/1

4Layout Manager

3.2 Production Activities

3.2.1 Procurement Process

3.0012/10/1

4

14/10/1

4

Process Manager,

Material Manager,

QA&QC Manager

3.2.2 Product Trial Production

9.0015/10/1

4

23/10/1

4


Manager, QA&QC

Manager

3.2.3 Review Product Trial for Quality6.00

24/10/1

4

29/10/1

4

Project Manager, core

team, review team

3.2.4 Build Product Prototype

11.0030/10/1

4

09/11/1

4


Manager, QA&QC

Manager

3.3 Test the Prototype

3.3.1 Test Usability, Quality of The

Product4.00

10/10/1

4

13/10/1

4core team, review team

3.3.2 Adjust Prototype Based on

Customer Feedback6.00

14/10/1

4

19/10/1

4core team, review team


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3.4 Implement Revised Product

3.4.1 Move Prototype to Production

Environment5.00

20/10/1

4

24/10/1

4Project Manager

3.4.2 Announce Availability of The

Product2.00

25/10/1

4

26/10/1

4Project Manager

4 Close the Project

4.1 Conduct Post-Project Review2.00

27/10/1

4

28/10/1

4


team, review team

4.2 Celebrate0.50

29/10/1

4

30/10/1

4


team, review team


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4.Complete Pre-Project Planning

Mission Statement: Comfortable Arm-rest Wristband

Product Description

An armrest wristband used to prevent CTS

(Carpal Tunnel Syndrome)

Benefit Propositions

Fashionable hand and wrist relaxant

accessories

Easy to use and comfortable Carpal Tunnel

Syndrome Prevention therapy instrument

Key Business Goals Produce the first easy to use and comfortable

Carpal Tunnel Syndrome prevention

instruments

The product will receive decent amount of

sales because of its affordable price

Primary Market Early CTS diagnosed sufferers

Clerical workersSecondary Market Computer users

Artists and writers

Assumptions and Constraints The production and Output is located at

Indonesia

Product is fully functional with little defect

and strong seams before it leaves for

distribution

Use of material is environmental friendly

Stakeholders Users and purchasers

Employees Distributors

Resellers


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5.Reflect on the Results and the Process

Is diverse set of product opportunities?

Glomoves is a product in therapeutically area. The diversity of product is not quite an

opportunities. Based on our opportunity statements, our focus is on the effectivenessof this product.

Does the product plan support the competitive strategy of the firm?

Absolutely yes, Glomovesproduct plan is just not a plan how to produce it, but also

we improve our product buy testing the product itself directly into our market.

Because our strategy is based on customers satisfaction, this interaction between

our company to the customer who use our product is very important

Are the total resources allocated to product development sufficient to pursue the

firms competitive strategy?

Our resources are sufficient. Our resources are very complete. It is very flexible to any

change of plan or change of product design cause of product development. Our

project manager will manage the feedback from customer, and product manager

response to the feedback, then QA and QC concern about the policies regarding this

feedback, and last process manager will implement this feedback of product to

change the process to make a developed one product.

Does the core team accept the challenges of the resulting mission statement?

Core team does accept the challenges of resulting mission statement. We are ready

for making a new innovation of therapeutically treatment especially for CTS Sufferer.


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Are the elements of the mission statement consistent?

Yes, very consistent. Our opportunities are based on our mission statement, which is

making a therapeutic treatment to be comfortable, and prevent people of CTS.

Are the assumptions listed in the mission statement really necessary or is the project

overconstrained? Will the development team have the freedom to develop the best

possible product?

Yes, very important. These assumptions are our constraints. The development team

at some aspect will not have the freedom to develop, because the development itself

based on medical issue which is the most important part.

How can the product planning process be improved?

Our product planning can be improved by reviewing the feedback of our product,

which is we have to conduct a survey on order to know customersfeedback. From

those feedbacks we can review our product and develop the product also develop

some specific product planning regarding to the product development and processes.


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IDENTIFIED CUSTOMER NEED

Customer Need Interpretation

Guideline Customer Statement Interpreted Needs

Typical

uses

I need to support my wrist while using mouseor writing

Wrist support that is flexible in utility

sometimes the gloves move left and right Gloves does not fit tight in hands

sometimes the gloves dontfit well in my hand,

it slips out easilyGloves does not stretch and suit the hand well

Hand splints is expensive Affordable hand support

Gloves and hand support are hot

Breathable and good sweat absorption

material of hand support

Hand splints is not fashionable Fashionable hand and wrist support

Dislikesmouse pad is uncomfortable because the

mouse moves and it still remainsAttached mouse pad and gloves

Likes I like my fingers touching/clicking the mouse Fingerless gloves

Suggested

improvem

ent

the gloves make my wrist straight Structured gloves


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Importance Level of Customers Need

No Product Need Importance

1 Glomoves has a padding to support the wrist 5

2 Glomoves use stretch material, that fits the hands 4

3 Glomoves uses elastic band 5

4 Glomoves uses fabric that has good property that is breathable and good sweat

absorption

4

5 Glomoves has attached padding on the gloves 4

6 Glomoves is fingerless gloves 4

7 Glomoves will use corset wire to make the wrist straight 5

8 Glomoves has more fashionable design than the basic product (Splinter) 3

9 Glomoves has affordable price 3

10 Glomoves is lightweight for the hands 2

11 Glomoves maintain the hands in normal posture 5

12 Glomoves has a lower friction with surface (smooth) 3

13 Glomoves is suitable for any mouse that we used 2

14 Glomoves does not interfere while doing an activity (typing, working, etc.) 3

15 Glomoves lasts a long time 1

Result

Our product, glomoves is already fit the market needs. Our customer must be around office workers,

students and teachers because it is related in hand repetitive motion, such as using mouse, keyboard,

writing, and drawing. Office worker is the best contributor for our research development. We might

improve the design to be more effective in customer means and efficient in production means.


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PRODUCT SPECIFICATION

Customer NeedsNo Product Need Importance

1 Glomoves has a padding to support the wrist 5

2 Glomoves use stretch material, that fits the hands 4

3 Glomoves uses elastic band 5

4 Glomoves uses fabric that has good property that is breathable and good sweat

absorption

4

5 Glomoves has attached padding on the gloves 4

6 Glomoves is fingerless gloves 4

7 Glomoves will use corset wire to make the wrist straight 5

8 Glomoves has more fashionable design than the basic product (Splinter) 3

9 Glomoves has affordable price 3

10 Glomoves is lightweight for the hands 2

11 Glomoves maintain the hands in normal posture 5

12 Glomoves has a lower friction with surface (smooth) 3

13 Glomoves is suitable for any mouse that we used 2

14 Glomoves does not interfere while doing an activity (typing, working, etc.) 3

15 Glomoves lasts a long time 1


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Specification with Assigned Metrics and Units

Need No. Metric Importance Units Marginal Value Ideal Value

4, 8, 9 Cost 3 IDR < 80000 60000

6, 11, 13 Glove size : length 4 mm 147-167 1576 Glove armhole 2 mm 50-60 55

6 Glove thumbhole 2 mm 28-32 30

6, 11, 13 Glove size : width 4 mm 75-80 80

1, 5, 13 Pad size : length 3 mm 55-65 60

1,5,11,13,14 Pad size : thickness 5 mm 18-22 20

12, 13, 14 Friction between pad and surface 3 N < 1 0.98

7, 11 corset size : length 1 mm 150-154 153

10, 14 Total mass 2 gram < 150 100

4, 14 Absorbance of fabric 4 ml 29-35 30

2, 11 Stretchiness of fabric 4 % < 27 252, 3, 14 Elasticity of elastic band for garment 3 % < 7 3


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Relationship Between Customer Needs and Product Specification

Cos

Glovesiz

e:lengt

Glovearmhole

Gloveth

umbhole

Glovesize:widt

Padsiz

e:lengt

Padsize:

thickness

Frictionbetweenpadan

dsurface

corsetsiz

e:lengt

T

otalmass

Absorbanceoffabric

Stretchinessoffabric

Elasticityofelasticbandforgarmen

has a padding to support the wrist

use stretch material, that fits the hands

uses elastic band

uses fabric that has good property that

is breathable and good sweat

absorption

has attached padding on the gloves

is fingerless gloves

will use corset wire to make the wriststraight has more fashionable design than the

basic product (Splinter) has affordable price

is lightweight for the hands

maintain the hands in normal posture

has a lower friction with surface

(smooth) is suitable for any mouse that we used

does not interfere while doing an

activity (typing, working, etc.) lasts a long time


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Competitors Benchmarking Specification

Need No. Metric Units

EIS Glomoves

Carpal TunnelSyndrome

Prevention

Gloves

ActessoAdvanced

Wrist Support

Splint

Donjoy

CarpalTunnel

Syndrome

Wrist

Support

4, 8, 9 Cost IDR 60,000 106,000.29 176,706

6, 11, 13 Glove size : length mm 120 140 160

6 Glove armhole mm 55 65 60

6 Glove thumbhole mm 30 40 45

6, 11, 13 Glove size : width mm 106 125 110

1, 5, 13 Pad/metal support size : length mm 60 30 25

1,5,11,13,14 Pad/metal support size : thickness mm 20 5 412, 13, 14 Friction between pad and surface N 0.98 0.90 1.2

7, 11 corset size : length mm 153 0 0

10, 14 Total mass gram 50 77 70

4, 14 Absorbance of fabric ml 30 5 15

2, 11 Stretchiness of fabric % 25 0 0

2, 3, 14 Elasticity of elastic band for garment % 3 0 0

Competitors Benchmarking Score

Need No. Metric Units

EIS GlomovesCarpal Tunnel

Syndrome

Prevention

Gloves

Actesso

Advanced

Wrist Support

Splint

Donjoy Carp

Tunnel

Syndrome W

Support

4, 8, 9 Cost IDR 5 4 2

6, 11, 13 Glove size : length mm 3 4 5

6 Glove armhole mm 2 5 4

6 Glove thumbhole mm 2 4 5

6, 11, 13 Glove size : width mm 1 4 5

1, 5, 13 Pad/metal support size : length mm 4 3 21,5,11,13,14 Pad/metal support size :

thickness

mm 4 3 3

12, 13, 14 Friction between pad and

surface

N 4 5 2

7, 11 corset size : length mm 3 - -

10, 14 Total mass gram 5 2 3

4, 14 Absorbance of fabric ml 4 1 2


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2, 11 Stretchiness of fabric % 4 - -

2, 3, 14 Elasticity of elastic band for

garment

% 3 - -

Products Perceptual Mapping

Competitive Map

EIS Glomoves

Actesso Wrist

Support Donjoy Wrist

Support

InnovativeTherapeuticalDesign

Design Capacitance

Donjoy wrist support

Actesso wrist support

50

75

100

125

150

175

200

0 1 2 3 4 5

EstimatingCost,IDR(inthousand)

Score

Marginal Value

Ideal Value


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Product Architecture

Glomoves is an armrest wristband used to help the sufferers of CTS (Carpal Tunnel Syndrome). It is

in the shape of a fingerless glove with a pad on the area of the wrist for support.

I. Architecture

The architecture we are using for Glomoves is the modular architecture; there are only two

chunks for this product, which is a glove and a pad. The functions are :

1. Glove : Works as a retainer for the wrist so it doesnt bend oddly.

2.

Pad : Support for the wrist.

Each of the chunks has single function and has clear interaction with each other, as being sewn

onto one another connects both chunks.

II. Schematic of Product

Retainer

Foam

Base FabricSurface

Fabric

Elastic Band

Pad Fabric

Support

Filling

Glove

Pad

Flow of forces or energy

Flow of Material


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III. Geometric Layout

The layout of Glomoves is simple as it only has two chunks. The pad is located under the

glove, while the glove will cover the hand-wrist area of the user.

IV. Interaction

The interaction of the Glomove is fairly simple, the fundamental interactionis the usage of

the user to the glove, and later the interaction of the pad towards the surface in which it is

leaning on.

The incidental interactionwith the product though is the stretching of the glove with the

users hand. When the product is new, the elastic bands are still tight, therefore when using

the product for the first time, automatically it will cause stretching, though if there are

significant size differences, the user might force their hands to the item, possibly causing the

bands to strain.

V. Platform Planning

The customers aimed are mostly computer users ranging from students to office workers, andthe design of Glomoves is to also be a casual wear that people can use anytime. The

differentiation planis between students or young adults to office workers/adults.

The difference are mostly the style and size, adults being bigger and has a minimalistic,

simple and compact style; while the students is more stylish with various colors and a smaller

size.

Stretching Forcing

Usage Glove Elastic Bands


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Differentiating Attributes Students Adults

Style Youth consumer Consumer

Size 15-17cm 19-21cm

The Commonality planfor Glomove is mostly only the difference with the padding. The

students pad uses a foam pad covered with Busa ati, therefore making it thinner and more

versatile as with it being stylish, the adults uses the Bra-cuppad, making it more durable

and work better for the support.

Chunks Number of Types Students Adults

Pad 2 Foam Pad Bra-cup Pad

INDUSTRIAL DESIGN

Industrial Design Assessments

Before processing the industrial design, we assess the ergonomic needs and aesthetic needs to see the

importance of industrial design in our product. This assessment is important in decision making in our

investment.

Needs Level of Importance Explanation of Rating

Ergonomics

Ease of use

As a hand-wrist support, ease of use is essential. It may be

used in many routine activities, may not interfering the

activities.

Ease of maintenance

Important as it may be used daily. Glomoves need to keep

clean, soft, and flexible to assure the comfort-ability of theusage.

User interactions There is only one user-interaction; wearing the Glomoves, but

it is important since it has direct interaction with the user.

Novelty of user

interactions

The solution of user interaction is implied in the design and

form of the product; fit-to-hand design, smooth, flexible and

breathable fabrics.


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Safety

There is almost none safety issue as Glomoves is an apparel

product. However, it is important for the customers to

acknowledge in which activities Glomoves should not be used.

Aesthetics

Product differentiation

There are already many hand-wrist support products in the

market and since it is apparel product, its appearance is

crucial.

Pride of ownership,

fashion, or image

As a daily-use-apparel-product, Glomoves had to be attractive.

It is attended to be not only a wrist support but also a fashion

accessory.

Team motivation Design of the Glomoves is crucial for inspiring the team and

motivate the team to market it.

Based on the needs assessment, it can be concluded that Industrial Design has important role in

Glomoves. Both ergonomics and aesthetic aspects are needed in the product to support its primary

function and market the product.

Industrial Design Processes

Customer Needs Investigation

Based on Customer Needs we had made before, we analyze the statements and make a new brief

statement to help us as a reference before visualizing our product.

1.

Glomoves has a padding to support the wrist.

2.

Glomoves uses stretch material that fits the hands.

3.

Glomoves uses fabric that has good property which is breathable and good sweat absorption.

4.

Glomoves has no cover for fingers (fingerless gloves).

5.

Glomoves is lightweight.

6.

Glomoves maintain hand position in normal posture

7.

Glomoves is comfortable even for writing, typing, using mouse and other general activities that

we might do while using it.

Conceptualization

Our concept of Glomoves is basically a glove with pad attached on it. This is a basic sketch of Glomoves

that we made.


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Preliminary Refinement

At this phase, we made the soft model of our product. This is an improvement from the sketch and it is

already well drawn


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Further Refinement and Final Concept Selection

Control Drawings or Models

Picture above shows size of the pattern of Glomoves. Here is also a table for the size;


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Dimensions and Tolerance

Measured Dimension Unit Tolerance Unit

Length of the glove 145 mm 10 mm

Width 80 mm -5 mm

Height 40 mm 5 mm

Length of the pad 60 mm 5 mm

Thickness of the Pad 20 mm 2 mm

Armhole 55 mm 5 mm

Toehole 30 mm 2 mm

For variation, we have several color for the gloves;

Black, neutral color, it is perfect for both male and female

Red, a shocking color, it is perfect for young student

Soft Pink, a soft color, it is perfect for girls

Blue, a firm color, it is perfect for boys

Brown, a natural color, it is perfect for adults

White, a neutral color, it is perfect for both male and female

Size of Glomoves is All size fit for ages 1440 years old.

Industrial Design Management

Industrial design that is involved in the Glomoves development process is classified as User-Driven

Product. As the core profiles of a User-Driven Product is derived from the functionality of its interface

and its aesthetic appeal, thus Glomoves has high degree user interface to those requirements as a User-

Driven Product.

As a User-Drive Products, Glomoves is easy to use, as it has a design that can performed easily to wear

it, how to wear Glomoves is just like wearing any other gloves, just slide into it with the pad is placed

under the palm. Glomoves reach from young-adults to adults. Moreover, it also reaches for quite broad

range of people, from students to professionals.


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The products external appearance is important to differentiate between the products. Glomoves has

several design of color that each of its customer can choose that suit their background. For example, as

for the students they can choose colorful bright color, for professional women they might prefer beige

neutral color to bright color, and for professional men they might choose darker color way for classy

appearance. The colors that Glomoves offer also have to create pride for the customer to have one of

the products.

Even though, there is no sophisticated technology to differentiate each Glomoves product, it still needs

engineering role for the technical features/requirements that is often already established at the

beginning. Thus the development team can focuses on the user aspects of the product.

Industrial Design Quality Assessment

User Interface Quality

The product is relatively easy to use. To wear the product is simply to wear it like any other glove, using

it is also fairly direct, as all a user need to do is place their wrist to work (with mouse, writing, or even

resting). The pad will support the wrist and user only need to do their intended duties.

Because the product is apparel, a majority of the material used is soft fabrics. Therefore safe and has

very little possibility of injury caused by the product itself. The product has also considered different

type of customers, though mostly focused on its original concept in being an arm wrest wristband to

help sufferers of Carpal Tunnel Syndrome (CST). A casual wear for those who wishes to prevent, or use

for a wrist support is also available and normally simpler.

The fabric uses high stretch fabric and once used will not be loose. It will stick to the skin, though

without hindering activities. The finger part is cut off, for there is no use for this product, as it focuses on

the support of the wrist.


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Emotional Appeal

Depending on which type of the product is, the appearance may vary. Though for the therapeutic type,

theresgenerally the color black, as the features and uses to help sufferers of CST are prioritized. But for

casual wearers, there is a variety of colors and style. So to fit a customer is to simply vary the colors in

eye-catching, unique colors.

Glomove may be a product that was made to be affordable for the customers, but that does not mean

the quality does not say superiority. The design is slick and trendy to express quality. The product is both

useful and is appealing in comparison to some of our competitors. And by varying the colors and style,

customers can choose a Glomove that fits them, inspiring their pride of ownership.

Ability to Maintain and Repair the Product

Glomove is made out of fabric, to maintain it is not such a difficult task. Maintaining the glomove only

need to clean it. Use soft wet cotton and rub them over the spot with a stain. Glomove is also a product

that should last for a while, and should not break easily, so reparation does not occur so often.

Appropriate Use of Resources

Because Glomove is a product that focuses on customer needs, satisfying customer requirements is

vital, especially the product being that has medical properties (to help assist sufferers of CST). Resources

are used to make sure the product is manufactured properly with little defect and maximum effectivity.

The materials used to make Glomove is sufficient for its use, for instance the use of Jersey for flexibility

in fabric, and also the softness when touched or rubbed, making it comfortable. The materials used are

also fairly affordable in price, so the price of distribution could be affordable for customers.

Because we strived for simplicity but useful in our product, Glomove has sufficient usage for its intended

use, certain possible features were not added, which was why we went with the fingerless, wore-on

type, compared to the strap-on like splinter. Though perhaps lacking in strength, but it is sufficient for its

use, and simple enough not to hinder, and even enhance, daily activities.


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Product Differentiation

Firstly, our product has a unique name/brand, and that alone has made a catchy strike for customers, a

name that is easy to remember. When advertised, the one to grab attention would not only be the

product itself and its uses, the styles, colors and name brand would help in recognition.

Glomove is also an easy to identify item, being a stylish fingerless glove with a support pad. In the

streets it would also be easy to identify, especially since in Indonesia, little use fingerless gloves, and so

that in its own is very eye-catching, and with our specific colors, identification is likely.

Glomove is also a medical-based product, which fits the corporate identity of EIS MedCorp. Because EIS

is a company that works on medical products, though not strictly, and the types of Glomoves proves

that fact in the variety.

DESIGN FOR MANUFACTURING

Manufacturing Cost Estimation

Bill of Materials


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Components Cost

Components Cost after Reduction

ComponentPurchased

Materials

Processing Cost

(Machine)

Assembly Cost

(Labor)Total unit Cost

Glove 238.00IDR 52,238.00IDR

Jersey Fabric 42,000.00IDR 62,500.00IDR 62,500.00IDR

Thread 10,000.00IDRCushion 556.00IDR 110,056.00IDR

Rayon Fabric 32,000.00IDR 150,000.00IDR 150,000.00IDR

Bra Cup 7,500.00IDR

Sponge Ati (Thickness 2.5m 20,000.00IDR

Sponge Ati (Thickness 5.0 20,000.00IDR

Foam 20,000.00IDR

Thread 10,000.00IDR

Glomoves 594.00IDR 150,000.00IDR 150,594.00IDR

Total Direct cost 161,500.00IDR 1,388.00IDR 362,500.00IDR

Total Labor Cost 362,500.00IDR

Total Purchased Materials 161,500.00IDR

Overhead Charges 16,150.00IDR 290,000.00IDR 306,150.00IDR

Total Cost 831,538.00IDR

Throughput 216

Working hours 8

Cost per Product 30,797.70IDR

Component

Purchased

Materials

Processing

Cost(Machine)

Assembly Cost

(Labor) Total unit Cost

Glove 238.00IDR 52,238.00IDR

Jersey Fabric 42,000.00IDR 62,500.00IDR 62,500.00IDR

Thread 10,000.00IDR

Cushion 516.00IDR 90,016.00IDR

Rayon Fabric 32,000.00IDR 137,500.00IDR 137,500.00IDR

Bra Cup 7,500.00IDR

Sponge Ati (Thickness 2.5mm) 20,000.00IDR

Foam 20,000.00IDR

Thread 10,000.00IDRGlomoves 297.00IDR 75,000.00IDR 75,297.00IDR

Total Direct cost 141,500.00IDR 1,051.00IDR 275,000.00IDR

Total Labor Cost 275,000.00IDR

Total Purchased Materials 141,500.00IDR

Overhead Charges 14,150.00IDR 220,000.00IDR 294,150.00IDR

Total Cost 711,701.00IDR


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Costs of Process Reduction

The cost in the process of making the product is calculated by amount of labors, wages, cost per hour,

rounding up into the total costs per hour.

The activities counted are based on the processes used to make the product, totaling up the cost the

result is shown at table 2.7.1 with the total cost of Rp 363,886 per hour. The processes Cutting Sponge

Hati (2.5mm) and Sewing Sub assembly are bolded in red and the reason is because after analyzing and

reviewing through the processes, two of the 10 processes arent necessary for the creation of the

product.

The product Glomovehas a rest-pad as one of its core parts, and in order for the pad to support the

weight given by the arm is by the cushion, but also the use of sponge Hati. The company deduced that

5.0mm is the one used because of the sturdiness thats given better than the 2.5mm one. Originally, the

2,5mm is used for variety, but in terms of priority, it is not very high.

Furthermore, All sub-parts are assembled together at the same time in the assembly process, rendering

the sub-assembly process futile, and can be removed for cost reduction.

The process cost is updated and is shown in table 2.7.2

Throughput 216

Working Hours 8

Total Cost per Product 26,359.30IDR

Table 2.7.2 Refined Processin Cost Table


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The table above shows the refined processing cost table without the cutting sponge hati (2,5mm) and

sewing sub-assembly, reducing the total cost from Rp 363,886 to Rp 276,049 per hour.

Impact of Design for Manufacturing Decisions Consideration

Industrial Design Quality Assessment

User Interface Quality

The product is relatively easy to use. To wear the product is simply to wear it like any other glove, using

it is also fairly direct, as all a user need to do is place their wrist to work (with mouse, writing, or even

resting). The pad will support the wrist and user only need to do their intended duties.

Because the product is apparel, a majority of the material used is soft fabrics. Therefore safe and has

very little possibility of injury caused by the product itself. The product has also considered different

type of customers, though mostly focused on its original concept in being an arm wrest wristband to

help sufferers of Carpal Tunnel Syndrome (CST). A casual wear for those who wishes to prevent, or use

for a wrist support is also available and normally simpler.

The fabric uses high stretch fabric and once used will not be loose. It will stick to the skin, though

without hindering activities. The finger part is cut off, for there is no use for this product, as it focuses on

the support of the wrist.

Table 2.7.1 Processing Cost Table


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Emotional Appeal

Depending on which type of the product is, the appearance may vary. Though for the therapeutic type,

theresgenerally the color black, as the features and uses to help sufferers of CST are prioritized. But for

casual wearers, there is a variety of colors and style. So to fit a customer is to simply vary the colors in

eye-catching, unique colors.

Glomove may be a product that was made to be affordable for the customers, but that does not mean

the quality does not say superiority. The design is slick and trendy to express quality. The product is both

useful and is appealing in comparison to some of our competitors. And by varying the colors and style,

customers can choose a Glomove that fits them, inspiring their pride of ownership.

Ability to Maintain and Repair the Product

Glomove is made out of fabric, to maintain it is not such a difficult task. Maintaining the glomove only

need to clean it. Use soft wet cotton and rub them over the spot with a stain. Glomove is also a product

that should last for a while, and should not break easily, so reparation does not occur so often.

Appropriate Use of Resources

Because Glomove is a product that focuses on customer needs, satisfying customer requirements is

vital, especially the product being that has medical properties (to help assist sufferers of CST). Resources

are used to make sure the product is manufactured properly with little defect and maximum effectivity.

The materials used to make Glomove is sufficient for its use, for instance the use of Jersey for flexibility

in fabric, and also the softness when touched or rubbed, making it comfortable. The materials used are

also fairly affordable in price, so the price of distribution could be affordable for customers.

Because we strived for simplicity but useful in our product, Glomove has sufficient usage for its intended

use, certain possible features were not added, which was why we went with the fingerless, wore-on

type, compared to the strap-on like splinter. Though perhaps lacking in strength, but it is sufficient for its

use, and simple enough not to hinder, and even enhance, daily activities.


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Product Differentiation

Firstly, our product has a unique name/brand, and that alone has made a catchy strike for customers, a

name that is easy to remember. When advertised, the one to grab attention would not only be the

product itself and its uses, the styles, colors and name brand would help in recognition.

Glomove is also an easy to identify item, being a stylish fingerless glove with a support pad. In the

streets it would also be easy to identify, especially since in Indonesia, little use fingerless gloves, and so

that in its own is very eye-catching, and with our specific colors, identification is likely.

Glomove is also a medical-based product, which fits the corporate identity of EIS MedCorp. Because EIS

is a company that works on medical products, though not strictly, and the types of Glomoves proves

that fact in the variety.

PROTOTYPING

I. Use of prototyping for GlomovesPrototyping have several important usage for many types of products, Learning,

communication, integrating and for milestone, for some, certain aspects is used more or is

of more priority. For Glomoves our use of prototypes were mainly for learning and

integration, though other aspects are also used.

Learning

As explained above, Glomoves uses an earlier prototype to determine plenty of

elements and how it would work for the entirety of the product. Our earliest

prototype was simply made out of Sponge, foam and elastic bands, roughly put

together to create the base shape of our glove. This prototype helped us learn that

the current shape for the base glove would not be very effective and caused further

changes for the product, ultimately for the better.

Communication

From the early prototype it is also then possible to communicate to the rest of the

team easier to explain what works and what does not work for the product.

Integration

Here is where the team decides how and why a certain aspect of the product are

erased or changed, like in the early prototype, prototype beta, several changes were

made, for instance the initial design and the pattern. Which in turn changed the

process to match the new design.


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Milestone

o = less appropriate ; = more appropriate

II. Planning a Prototype

Step 1: Purpose of Prototype

As stated above, the purpose of the prototype for

Glomovesis to learn about the product and to makemore alterations to improve the product

Step 2: Level of Approximation of prototype

The level of approximation for our product is based on

the specifications made previously on the designing of

the product, and the level of effectiveness when worn

Step 3: Experiment Plans

For the experiment plans, each prototype is planned by

the reason why the prototype is made. The process is

then made from there.

Step 4: Schedule

The schedule is made based on the processes and set to

fill on and another for effectivity.

Table 2.1 Planning template for base glove prototype

Name of Prototype Base glove pattern try-out

Purpose(s) Determine the base-glove design and pattern to decide the

final result Establish whether or not the design needs an update when

worn

Level of Approximation Correct design of pattern, size, usage of elastic band if any.

Experimental Plan Create a base glove from a basic material based on the fabric

pattern and build the base glove

From direct usage of prototype, analyze areas in need of

alterations

Learning Communication Integration Milestones

Focused analytical o o

Focused physical

o

o

Comprehensive physical


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Adjust the pattern of the glove according to the data

received from the try-out

Schedule [date] Select the fabric pattern design and basic material

[date] Create the base glove from pattern

[date] Try-out testing and data gathering

[date] Adjust design from the new data

Table 2.1 Planning template for final GlomovesPrototype

Name of Prototype Final Glove prototyping

Purpose(s) To create the prototype of the final product after iterations

of designs

To try-out the final product and see if there is any needed

alterations

The final product to present to distributors and factories and

share holdersLevel of Approximation Correct to product specification in size, function and other aspects

Experimental Plan Procurement of the materials based on the specified plans

Building the product based on the final design

Testing of the prototype and collection of data

Schedule [date] Procurement of materials

[date] Create the Glomovesfrom final design

[date] Try-out testing and data gathering


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Ipdd Report

Documents

Transcript of Ipdd Report