Introduction to Biopower to Biopower ... 11 FBC boilers in California Energy Crops ... for Stoker...
Transcript of Introduction to Biopower to Biopower ... 11 FBC boilers in California Energy Crops ... for Stoker...
Introduction to Biopower
NCSL Advisory Council on Energy, San Diego, CA
Richard [email protected]
December 9, 2009
NREL is a national laboratory of the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy operated by the Alliance for Sustainable Energy, LLC
OPresentation Outline• Industry Status • Biomass Properties • Direct Combustion• Cofiring• Cofiring• Gasification
12/15/2009 2Photo Credit: Chariton Valley RC&D
Figure 3. USA Renewable Electricity Generation in 2006
S l & PV Wi d
M i i l Bi
Solar & PV0.24%
Wind6.71%
Geothermal
Municipal Waste4.03%
Biomass10.24%
Hydropower74.91%
3.86%
Total = 384.85 TWh
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Biopower
Biopower statusBiopower status
2006 Capacity – 10.4 GWe
5 GW Pulp and Paper2 GW Dedicated Biomass3 GW MSW and Landfill Gas0.5 GW Cofiring
2006 Generation – 54.9 TWh
Cost – 0.08 – 0.10 USD/kWh
PotentialPotential• Cost – 0.04-0.06 USD kWh (integrated gasification combined cycle)• 2030 – 160 TWh (net electricity exported to grid from integrated 60
billion gal/yr biorefinery industry)
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Sources: Aden,et. al, NREL/TP-510-32438, DOE EIA Annual Energy Outlook, Table A16 (year-by-year)
U.S. Biopower Generation, 1981-2006
70 12000
m)
50
60
MW
)10000
(TW
h/an
nu
40
50
Cap
acity
(M
6000
8000
Generation C i
Gen
erat
ion
(
20
30
et S
umm
er
4000
Capacity
G
0
10
Ne
0
2000
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Year1980 1985 1990 1995 2000 2005
0 0
DOE EIA Annual Energy Outlook, Table A16, Individual Yearly Issues
U.S. Biomass Resource
http://rpm.nrel.gov/biopower/biopower/launch
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U.S. Biomass Resource Assessment• Updated resource assessment April 2005• Updated resource assessment - April 2005• Jointly developed by U.S. DOE and USDA• Referred to as the “Billion Ton Study”
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Bi S l S iBiomass Supply Scenarios
1400
Million Dry Tons/Year
1200
800
1000
Dedicated CropsCRPOther Agricultural
600
Other AgriculturalAgricultural ResiduesUrbanPrimary Mill ResidueForest Residue
200
400
02007
Milbrandt2010
Walsh<$90/ton…
2020Walsh
<$90/ton…
2020National Academy
2025Walsh
<$90/ton…
PotentialPerlack
Example Biomass Supply Curves120
iver
ed
100 2010 2015 2020 2025
y To
n D
el 80
2006
$/D
ry 60
40
Walsh (2008) data, plus $15/ton transportationand handling costs
Million Dry Tons0 200 400 600 800
20
Production PotentialBasis:
•100 MW biopower plant•Heat Rate 14,000 Btu/kWh•80% Capacity Factor•80% Capacity Factor•17 MMBtu/ton biomass HHV
Gives:Gives:
•577 x 103 tons dry biomass/year/100 MW capacity
•For 100 million tons biomass•17.3 GW Capacity•121.2 TWh/year electricity production
Biopower Technology CostsBiopower Technology CostsTechnology code Capital Cost Operating Costs Heat Rate
(2006$) Overnight w AFUDC Fixed Variable FeedRef
1000$/MW 1000$/MW $/kW-yr $/MWh MMBtu/d ton ton/MWh $/ton $/MWh MMBtu/MWh
Combustion Stoker CS 3 268 3 390 88 4 3 6 16 0 0 781 75 0 58 6 12 50 1Combustion, Stoker CS 3,268 3,390 88.4 3.6 16.0 0.781 75.0 58.6 12.50 1
Combustion, CFB CCFB 3,370 3,495 91.0 4.1 16.0 0.781 75.0 58.6 12.50 1
CHP CHP 3,448 3,576 90.0 3.7 16.0 0.891 75.0 66.8 14.25 1
Gasification, Base GB 3,953 4,163 88.8 6.9 16.0 0.593 75.0 44.5 9.49 2
Gasification, Advanced GA 3,390 3,567 56.1 6.9 16.0 0.500 75.0 37.5 8.00 2
Cofiring, PC CPC 496 496 11.6 1.6 16.0 0.625 75.0 46.9 10.00 1
Cofiring, Cyclone CC 315 315 11.6 1.2 16.0 0.625 75.0 46.9 10.00 1
Black Liquor BLQ Default to CHP - assume existing capacity no new generationBlack Liquor BLQ Default to CHP - assume existing capacity, no new generation
Municipal Solid Waste MSW 6,544 6,861 239 26.1 -- -- -- -- 16.46 3
Landfill Gas LFG 1,711 1,711 52 13.0 -- -- -- -- 13.50 1
1. McGowan C., (2007). "Renewable Energy Technical Assessment Guide-TAG-RE:2007," EPRI, Palo Alto, CA
Efficiency = 341.4/Heat Rate, e.g., Advanced Gasification = 341.4/8 = 42.7%
2. DeMeo, D.A. and J. F. Galdo (1997). "Renewable Energy Technology Characterizations," EPRI-TR109496, EPRI, Palo Alto, CA
3. EPRI (1993). "EPRI-Technical Assessment Guide, Electricity supply-1993," EPRI TR-10226-V1R7m EPRI, Palo Alto, CA
Figure 5.11: Biomass CHP - Effect of Plant Size on Cost of Electricity and Steam
14
C b ti El t i it
Feed Cost = $2/MBtu
10
12
1000
lb) C
osts
Combustion - Electricity
Combustion - CHP
Major Considerations
• CHP is less expensive than electricity only
6
8
kWh)
and
Ste
am ($
/1
Gasification - Electricity
Gasification - CHP
• Gasification is less expensive than combustion, but needs additional development
• Cofiring is by far the
4
Elec
trici
ty (c
ents
/k
Purchased Electricity
Purchased Steam
least cost option• Only capital is for
feed system• Fuel switching
option, not
0
2
0 25 50 75 100 125 150 175
15% Cofiring CHPIncremental Cost
capacity increase
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Equivalent Plant Size (MW)
Bain, R. L.; Amos, W. P.; Downing, M.; Perlack, R. L. (2003). Biopower Technical Assessment: State of the Industry and the Technology. 277 pp.; NREL Report No. TP-510-33123
Biomass Plant Technical Performance
Case Efficiency%
Feed RateMBtu/hr (TPH*)
ElectricityMW
150 lb Steam1000 lb/hr
H/P
25 MW Electric Direct Comb 30 284 (16 73) 25 025 MW Electric - Direct Comb 30 284 (16.73) 25.0
25 MW CHP - Direct Comb 62 284 (16.73) 20.8 107 1.44
50 MW Electric - Direct Comb 30 569 (33.45) 50.0
50 MW CHP Di t C b 62 569 (33 45) 41 5 214 1 4450 MW CHP - Direct Comb 62 569 (33.45) 41.5 214 1.44
75 MW Electric - Direct Comb 30 853 (50.18) 75.0
75 MW CHP - Direct Comb 62 853 (50.18) 62.2 321 1.44
100 MW Electric - Direct Comb 30 1,137 (66.90) 100.0
100 MW CHP - Direct Comb 61 1,137 (66.90) 83.0 428 1.44
75 MW Gasification-Electric 36 711 (41.80) 75.0
75 MW Gasification - CHP 82 711 (41.80) 59.3 324 1.60
150 MW Gasification - CHP 82 1,422 (83.60) 118.6 648 1.60
45 MW Cofiring CHP (15%) 60 518 (30.46) 41.0 170 1.21
105 MW Cofiring CHP (15%) 60 1,208 (71.08) 95.7 397 1.21
* Dry tons @ 17 MBtu/ton14
Bain, R. L.; Amos, W. P.; Downing, M.; Perlack, R. L. (2003). Biopower Technical Assessment: State of the Industry and the Technology. 277 pp.; NREL Report No. TP-510-33123
Combustion
50 MW McNeil Power StationBurlington, Vermont
74 MW Wheelabrator Shasta PlantAnderson, California
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Plant Location MWe CF, % KTons/yr*Willi L k C d 60 106 768
Historic Biopower Plants, Circa 2000
Williams Lake Canada 60 106 768Shasta California 74 70 694Colmac California 49.9 96 846Stratton Maine 49 90 573Kettle Falls Washington 46 82 542Snomomish Washington 39 60 410Ridge Florida 40 57 376Grayling Michigan 36 63 320y g gBay Front Wisconsin 30 62 251McNeil Vermont 50 35 255Multtrade Virginia 79.5 19 214Madera California 25 60 308Madera California 25 60 308Tracy California 18.5 80 214Camas Washington 17 65 194Tacoma Washington 40 27 221Greenidge New York 10 8 80 98
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Greenidge New York 10.8 80 98 * Wet tons/yr, assuming 4250 Btu/lb
Wiltsee, G. (2000). Lessons Learned from Existing Biomass Power Plants. 149 pp.; NREL Report No. SR-570-26946.
Life Cycle CO2 and Energy Balancefor a Direct-Fired Biomass System
Current biomass power industryCurrent biomass power industry
Net greenhouse gas emissions-410 g CO2 equivalent/kWh
1,204
Avoided Carbon
Landfill andMulching
Transportation Construction Power PlantOperation
10 31,627
Emissions1.0
FossilEnergyIn
FossilEnergyIn
ElectricityOut28.4
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u c g p
Di t Ai E i i f W d R id F iliti b B il T
SOX NOX CO PM-101 Comments
Stoker Boiler,Wood Residues (1,4)
0.08 2.1(biomass typenot specif ied)
12.2(biomass typenot specif ied)
0.50 (total particulates)
(biomass type
Based on 23 California grate boilers, except for SO2
(uncontrolled)
Direct Air Emissions from Wood Residue Facilities by Boiler Type
Biomass Technology
lb/MMBtu
not specif ied)Fluidized Bed,Biomass (4)
0.08(biomass typenot specif ied)
0.9(biomass typenot specif ied)
0.17(biomass typenot specif ied)
0.3 (total particulates)
(biomass typenot specif ied)
11 FBC boilers in California
Energy Crops(Poplar)
0.05 (suggested value
b d SO b
1.10 to 2.2(0.66 to 1.32 w /SNCR; 0 22 t 0 44 ith SCR)
0.23 0.01(totalti l t )
Combustor f lue gas goes through cyclone and
baghouse Syngas goesGasification(a,b)
based on SOx numbers for Stoker and FBC,
adjusted by a factor of 9,180/13,800 to account
for heat rate improvement)
0.22 to 0.44 w ith SCR) particulates) baghouse. Syngas goes through scrubber and
baghouse before gas turbine. No controls on gas turbine.
Coal TechnologyBituminous Coal, Stoker Boiler (f)
20.21 wt% S coal
5.8 2.7 0.62 PM Control only(baghouse)
Pulverized CoalBoiler (d)
14.3 6.89 0.35 0.32(total particulates)
Average US PC boiler (typically:baghouse,
limestone FGC)
Cofiring 15% Biomass 12.2 6.17 0.35 0.32 (total i l )
?
(d) particulates)
Fluidized Bed,Coal (f)
3.7 (1 w t% S coal Ca/S = 2.5)
2.7 9.6 0.30 Baghouse for PM Control, Ca sorbents used for SOx
4-Stroke NGReciprocating
0.006 7.96-38.3(depends on load
2.98-35.0(depends on load
0.09-0.18(depends on load
No control exceptPCC at high-end of
Natural Gas Technology
ReciprocatingEngine (g)
(depends on loadand air:fuel ratio)
(depends on loadand air:fuel ratio)
(depends on loadand air:fuel ratio)
gPM-10 range
Natural GasTurbine (e)
0.009(0.0007 w t% S)
1.72 0.4 .09(total particulates)
Water-steaminjection only
Natural Gas Combined Cycle (c,e)
0.004 0.91(0.21 w / SCR)
0.06 0.14(total particulates)
Water-steaminjection only
Particulate MatterFilterable
PMFilterable
PM-10Filterable PM-2.5
Average Biopower Plant Emissions
Dry Wood No control 6.14 5.53 4.76Mechanical collector 4.61 4.14 2.46
Wet Wood No control 5.07 4.45 3.84
lb./MWh*
Mechanical collector 3.38 3.07 1.84All Fuels Electrolyzed gravel bed 1.54 1.14 1.00
Wet scrubber 1.01 1.00 1.00Fabric filters 1.54 1.14 1.00ESP 0.83 0.61 0.54
NOx, SO2, CO NOx SO2 COWet Wood 3.38 0.38 9.21Dry Wood 7.52 0.38 9.21
TOC VOC CO2
All Fuels 0.60 0.26 2993
Total Organic Compounds (TOC), Volatile Organic Compounds (VOC), Carbon Dioxide
* Estimated using w ood EPA NEEDS average heat rate = 15,351 Btu/kWh
EPA (2009). Clearinghousehouse for Inventories and Emissions Factors / AP-42 http://w w w .epa.gov/ttn/chief/index.html (accessed Nov 25, 2009)
Biomass Cofiring
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Wood
Feedstock
Dump Conveyor #1MetalDetector MagneticSeparatoPrimaryHogger Wood
PileTruck Tipper
RadialStacker
Radial Screw ActiveReclaim Feeder
R t Ai l k
rator
Scale
Conveyor #2Disc Feeder
Hogger
SecondaryHogger
ExistingBoiler System
BiomassFeedstock
H dli
System Boundary forBiomass FeedstockHandling System
Rotary AirlockFeeder
arat
or
Valve
Air Intake
y HandlingEquipment
ExistingBoiler
Sepa
BinVent
Wood Silo
ValveMechanicalExhauster
Collecting
Biomass Co-Firing SystemRetrofit for 100 MW Pulverized
Scale
Scale
CollectingConveyors
Pressure Blowers
Retrofit for 100 MW PulverizedCoal Boiler
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Net Summer Capacity of Plants Cofiring Biomass and Coal 2006
State Plant Name Biomass/ Coal
Cofiring
Total Plant
Capacity
State Plant Name Biomass/ Coal
Cofiring
Total Plant
Capacity
Net Summer Capacity of Plants Cofiring Biomass and Coal, 2006(Megawatts)
gCapacity
p y
AL Mobile Energy Services LLC 91 91AL Georgia Pacific Naheola Mill 31 78AL International Paper Prattville Mill 49 90AR Ashdown 47 156AZ H Wilson Sundt Generating Station 173 558CT Covanta Mid-Connecticut Energy 90 90
Cofiring Capacity
Capacity
MN Rapids Energy Center 26 28MS Weyerhaeuser Columbus MS 123 123NC Corn Products Winston Salem 8 8NC Primary Energy Roxboro 68 68NC Weyerhaeuser Plymouth NC 162 162CT Covanta Mid Connecticut Energy 90 90
DE Edge Moor 252 710FL International Paper Pensacola 83 83FL Jefferson Smurfit Fernandina Beach 74 128FL Stone Container Panama City Mill 20 34GA Georgia Pacific Cedar Springs 101 101GA International Paper Augusta Mill 85 85GA SP N i t 45 82
NY AES Greenidge LLC 112 162NY AES Hickling LLC 70 70NY AES Jennison LLC 60 60NY Black River Generation 56 56SC International Paper Eastover Facility 48 110SC Stone Container Florence Mill 79 108SC C S th 99 99GA SP Newsprint 45 82
HI Hawaiian Comm & Sugar Puunene Mill 46 62IA AG Processing Inc 8 8IA University of Iowa Main Power Plant 21 23KY H L Spurlock 329 1,279LA International Paper Louisiana Mill 59 59MD Luke Mill 65 65
SC Cogen South 99 99UT Desert Power LP 43 135VA Bassett Table 2 2VA Georgia Pacific Big Island 8 8VA International Paper Franklin Mill 96 155VA Covington Facility 105 105WA Steam plant 50 50ME Rumford Cogeneration 103 103
ME S D Warren Westbrook 62 81MI Decorative Panels Intl 8 8MI Escanaba Paper Company 81 103MI TES Filer City Station 70 70MN M L Hibbard 73 123
WA Steam plant 50 50WI Blount Street 100 188WI Manitowoc 10 90WI Fox Valley Energy Center 6 6WI Mosinee Paper 20 23WI Bay Front 40 68WI Biron Mill 22 62
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WI Biron Mill 22 62WI Whiting Mill 4 4WI Wisconsin Rapids Pulp Mill 72 72WI Niagara Mill 12 24
Total 3,569 6,317
http://www.eia.doe.gov/cneaf/solar.renewables/page/trends/table9.html3/11/2009
Gasification
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Small and medium size combined heat and power is a good opportunity for biomass
5 MWe + District HeatSkive, Denmark
15-100 kWe
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Credit: Community Power Corp
Credit: Carbona Corp
SKIVE PROCESS DIAGRAM
Carbona: SKIVE GASIFICATION CHP-PLANT, DENMARK6 MWe and 12 Mwth
SKIVE PROCESS DIAGRAMGAS FILTER
BIOMASS, 28 MWth
FLY ASH
2 BOILERS
TO STACK
GAS SCRUBBER
2x10 MWth
TAR REFORMERGASIFIER
DISTRICT HEATING11.5 MWth
WATER
2x10 MWth
POWER3x2 MWe
3 GAS ENGINES
GAS BUFFERTANK
BOTTOM ASH
AIR/STEAM
GAS COOLERS
WOODPELLETS
GASIFIER BODY
PELLETS3 JENBACHER GAS ENGINES
FLARE
February 2009
2 GAS BOILERS Source: CarbonaStatus: >1000 hours with enginesApril 2009
Frontline Bioenergy, LLC, Ames, Iowa
BiomassSilo
Commercial Installation in Benson, MNGasifier
Char/Ash
GasifierBuilding
FlareTest
Char/Ash Load-Out
Gas ProductGas Product Pipe Line
B bbli Fl id B d i /
Phase-1 (shown): 75 TPD input (12 5 MW )
Boiler• Bubbling Fluid Bed: air or oxy/steam• Pressure Operation: up to 5 bar• Gas Conditioning: high efficiency filtration;
tar reforming development Phase-1 (shown): 75 TPD input (12.5 MWth)Phase-2 (future): 300 TPD input (50 MWth)
www.frontlinebioenergy.com, 515-292-1200, Ames, IA USA
g p• Capacity: up to 70 MWth per train
Nexterra Energy Corporation
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Credit:http://www.nexterra.ca/
Questions
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