Introduction to the PETROBOT Projectpetrobotproject.eu/wp-content/uploads/Introduction-to... ·...
Transcript of Introduction to the PETROBOT Projectpetrobotproject.eu/wp-content/uploads/Introduction-to... ·...
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Final Presentation, Amsterdam, The Netherlands – 25 October 2016Speaker: Sieger Terpstra – Shell Global Solutions Int. Amsterdam – PETROBOT Coordinator
Introduction to the PETROBOT Project
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The PETROBOT Project: How it started Objectives Organization Time line
Achievements Vessel robots Tank Robot
Content
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A study was conducted in Shell (2011/12) into a Minimum Intervention Strategy for Inspection
Quasset carried out a study in robotics in O&G industry; it concluded: Huge development activities; Largely in academia, R&D institutes O&G industry and robotics community “hardly know each other”
End 2012 a FP7 call from the EU PETROBOT opened; Partners were invited (Nov’13); Proposal was submitted Jan.’13; PETROBOT started Sept ’13
How it started
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The PETROBOT applications: Inspect vessels while taken out of service Inspect storage tanks while in-service
Project objectives: Open up the oil- gas and petrochemical market for robotic inspection Mobilize the complete value chain – consisting of robot- and inspection technology
providers, inspection service companies and end users” Aim to deliver robots ready for field use, building on existing technology
Gains from the use of robots are in the domains of: Minimizing exposure of personnel to potentially hazardous conditions Reducing downtime Reducing costs associated with Inspection, such as:
isolating vessels; reducing cleaning costs; reducing waste/emissions; no internal scaffolding
PETROBOT’s objectives
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Video Petrobot Project
Video
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Contracts used for PETROBOT Project were EU-contract templates Project steered by General Assembly, representing all 10 Partners, work done by an
Executive Board with all 7 workpack leaders, a Scientific Advisory Board Shell acted as “Project Coordinator”, linking the Consortium to the EU Commission
PETROBOT operated with a direct budget of 6.2 M euro (3.7 M EU-funding), and 0.8 M euro end-user funding
Set-up and Organization
Members met very frequently
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BIKE - GASSCO31 Aug’16 -
Project End2016
PETROBOT Time Line
201520142013
Sept 3rd ‘13: start of PETROBOT
Dec‘13: Specs delivered
GA decision on ATEX
Tank robot - VOPAK
FAST Field Test - Shell
DESIGN COMPONENT DEVELOPMENT Integr. Mockup. FIELD TESTING.
0 1 2 3
Integration, exploitation and deployment (WP 5)
Management and Coordination (WP 7)
Dissemination (WP 6)
x = EU Review
Vessel mock-up tests
SNAKE Field Test - Chevron
All vessel robots - GASSCO
Tank robot - ShellTank Mockup – A-HAK
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The Projects builds on previous work, e.g.: Telbot robot, Nyhamna, 2010 (YouTube)
Tank robot developments PRCI Report under Contract PR-409-123700
DOW – Description of Work Developed in 2 months; Guided the Project till end
Design phase – First three months Learn to know each other – Exchange Knowledge - Identify requirements – Design Drivers: realistic goals; match existing practice, not more;
ATEX Was excluded from initial scope Strongly considered after Design Phase; significant learnings obtained Conscious decision to first develop working robots
Highlights from the project - 1
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Plenty engineering issues to solve Snake Wrist Magnet loads on Tank robot tracks Tank Robot Umbilical: design inside-out Space & Weight ….
Field Testing – end users at play Vessels in Turn Around difficult to obtain; FAST team ended up in night shift, 24h delayed
The business cases – WP5 Ongoing effort all members
Dissemination – WP6 Members were present at seminars and exhibitions
from year 1 onwards
Highlights from the project - 2
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WP-5 Develop Business Cases By: Quasset, input all members
WP-6: Dissemination By: Quasset, input all members
WP-7: Project Management (contracts; Finance; Communication EU) By: Shell, input from all members, incl. Financial Focal Points
The Work Packs
WP-1 Develop Vessel Inspection Robots WP-3 Field tests
By: OC Robotics; GE Inspection Robotics;
DEKRA; Innospection Shell; Chevron; Gassco
WP-2 Develop Tank Inspection Robot WP-4 Field Test
By: A-HAK; GE Inspection Robotics;
Innospection VOPAK; Shell; Chevron
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“PETROBOT will open the oil-, gas and petrochemical markets by developing two key new robot inspection technologies and validating these in use cases”
working robots available effective operational and inspection procedures in place All PETROBOT end-users active with testing; started influencing their internal
community Deployments in anger started !
“PETROBOT mobilizes the complete value chain – consisting of robot- and inspection technology providers, inspection service companies and end users”
PETROBOT partners represent the value chain; they proved this cooperation is a strong recipe for success
Continuation found in SPRINT – active communities, spreading in Europe, US and Singapore area
Active support to EU Robotics Inspection & Maintenance Robotics Community
Project Objectives – did we meet them
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The next phase consists of: Maturing Technology, Commercializing Services, Growing robot capability; This phase started already !
Field Deployments took already place – this shows interest in the robots FAST was used for vessel inspections in anger (Nov’15), and offshore (2016), Bike SNAKE was used for vessel inspections in anger (Gassco Sept ‘16) FAST Cleaning robot being tested by Shell for offsshore “skidpan” cleaning
(coating/corrosion removal) Tank robot is invited for extensive field test and maturation in Pernis Refinery; several
requests for deployment received.
Mature it together; share experiences
Preparing for the next phase, post-PETROBOT
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www.petrobotproject.eu