7/25/2019 INTRODUCTION to Solar Module Line

1/13

INTRODUCTION TO MODULE LINE

7/25/2019 INTRODUCTION to Solar Module Line

2/13

7/25/2019 INTRODUCTION to Solar Module Line

3/13

7/25/2019 INTRODUCTION to Solar Module Line

4/13

7/25/2019 INTRODUCTION to Solar Module Line

5/13

A photovoltaic solar module is a set of electrically connected

solar cells Its purpose is the !eneration of electric current

Mostly mono"crystalline or poly"crystalline silicon is used

MULTI CR#$TILLINE MONO CR#$TILLINE

7/25/2019 INTRODUCTION to Solar Module Line

6/13

RAW MATERIALS FOR MANUFACTURING SOLAR MODULES

$OLAR CELL

%LA$$

E&A 'Ethyl &inyl Acetate(

)AC*$+EET

$OLAR RI))ON

INTERCONNECTOR

,LU-

RT&

.UNCTION )O-DOU)LE $IDED TA/E

ALUMINIUM ,RAME

7/25/2019 INTRODUCTION to Solar Module Line

7/13

7/25/2019 INTRODUCTION to Solar Module Line

8/13

%LA$$

'%LA$$ 0A$+ER(

E&A AND

)AC* $+EET

',ILM CUTTER(

$OLAR CELLRI))ON

Ta11in! 2 $trin!in!

Lay up 2 1usin!

Lamination

&I$UAL IN$/ECTION

ED%E TRIMMIN%

,RAMIN% AND

.UNCTION )O- ,I-IN%

ELECTRICAL'I& Curve( TE$TIN%

CLEANIN% 3

,INAL

4UALIT# IN$/ECTON3

/AC*IN%3

AND DI$/ATC+

7/25/2019 INTRODUCTION to Solar Module Line

9/13

SPECIAL INSTRUCTIONS:

1) Ensure proper tappin o! "o#u$e as per #ra%in&

') Maintain t(e e$$ to e$$ ap an# strin to strin ap o! "o#u$e as per #ra%in&

*)C(e+ t(e strins !or,5 Ce$$ ra+-5 C(ip5 Forein parti$e .(air- so$#er /ea# piee- an0 ot(er parti$e)-

5 Misa$in"ent o! ri//on5 Poor so$#erin5 Strin Cross5 I! an0 o! t(e a/oe #e!ets are o/sere#- t(e strin is sent /a+ to t(e

onerne# te(niian !or reti!iation an# re%or+&

2) Maintain t(e onnetion o! interonnetion as per #ra%in&

3) C(e+ t(e interonnetion so$#erin 4oints s(ou$# /e $ean an# it s(ou$# not

(ae an0 /$a+ spots&

7/25/2019 INTRODUCTION to Solar Module Line

10/13

SPECIAL INSTRUCTIONS:

5) T(e %et spone s(ou$# /e $ean&

6) C(e+ t(e $i(t o$tae o! "o#u$e an# po$arit0&

7) T(e pun( #i"ensions o! E8A s(ou$# /e as per #ra%in&

9) Use $ean too$s an# $ean $oes to preent onta"ination&

Finerprints ontain natura$ oi$s- %(i( an ause #e,$a"ination&

11) Ensure proper p$ae"ent o! a+s(eet an# t(e pun( #i"ensions s(ou$#

/e as per #ra%in&

1') C(e+ t(e a+s(eet it s(ou$# not (ae an0 spot or an0 "ar+&

Don;t tou( t(e E8A an# a+s(eet %it( /are (an#s&

1*) A$%a0s Wear (an# $oes&

12)E

7/25/2019 INTRODUCTION to Solar Module Line

11/13

7/25/2019 INTRODUCTION to Solar Module Line

12/13

C(e+ t(e !o$$o%in at t(e C$eanin = Fina$ Inspetion stae

1) Ensure t(e proper $eanin o! "o#u$e %it( IPA su( t(at t(ere is no an0 spots

an# #ust- #irt&

')8isua$$0 inspet t(e "o#u$e an# $oo+ !or t(e !o$$o%in #e!ets Fra"e pro/$e" .!ra"e srat(- #ent- s(arp e#es- /$a+ spots- ano#i>in

spots-) a+s(eet ut- srat(- %rin+$e& G$ass srat( De$a"ination u//$es

8isi/$e e$$ ra+s

*) Mo#u$e no& o! a+ $a/e$ sti+er s(ou$# /e "at(e# %it( t(e /aro#e sti+er&

2) Sti+ t(e /a+ $a/e$ %it( e

7/25/2019 INTRODUCTION to Solar Module Line

13/13

C(e+ t(e !o$$o%in on t(e Fra"in station,

C(e+ t(e si>e o! a$u"inu" !ra"e as per "o#u$e #ra%in

C(e+ t(e !ra"e !or an0 srat(- #ent- #ie "ar+- /$a+"ar+-an# i! !oun# t(en put

t(e !ra"e in re4etion area

C(e+ t(e e#e sea$in #ou/$e si#e# tape proper$0 p$ae# or not&

C(e+ i! t(ere are an0 s(arp e#es in t(e !ra"e an# t(en $ear t(e s(arp e#e %it(

!i$e&

C(e+ t(e #iaona$ #i!!erene /et%een t(e !ra"e e#es on sa"p$e /asis it s(ou$#/e $ess T(an 3 ""&

C(e+ t(e #rain (o$es !or s(arp /urrs an# proper ano#i>in&

C(e+ t(e !ra"e to !ra"e ap an# ap /et%een !ra"e an# $a"inate /0 !i$$er aue

on sa"p$in

C(e+ !or !ra"e to !ra"e ap at orners it s(ou$# /e $ess t(an @&3"" i! it is in

a$$o%a/$e $i"it T(en !i$$ it %it( transparent sea$ant&

C(e+ t(e "o#u$e !or proper pun(in at a$$ t(e 7 orners