Introducing Lac Food Grade Soybeans 7.7.2011
Transcript of Introducing Lac Food Grade Soybeans 7.7.2011
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Introducing LAC ”Your supplier of choice for food grade soybeans”
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Similar Growing Conditions
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• Higher protein and lower oil content
• Large seeded and uniform size
• Clear hilum and yellow cotyledon
• Thin yellow seed coat• Beany flavour
Varieties: Vinton S03W4 S20G7 OAC Kent OAC Thamesville SWS 008
Food traits of TOFU varieties
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Food traits of soymilk varieties
• Medium protein• White/brown hilum• High sugar• Beany flavour • Uniform size• Street soya taste
Canadian varieties: S03W4 OAC Wallace SWS 008 S18 R6
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• High sugar• Clear hilum• Good water uptake• Medium protein• Uniform size • Bright seed coat• Yellow cotyledon
Varieties SQWH S18R6 S03W4 OAC Kent OAC Thamesville
Food traits of MISO varieties
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Plant Breeding
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Syngenta Research Farm
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LAC President and soybean breeder
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Contract Growers of IP soybeans
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Agris Coops Research Plots
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Growers’ Information Meetings
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Why is Quality Important?
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Briefing by our tour guide
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Lint and hair check before entry
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Decontamination chamber
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Soaking tank
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Close up
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Tofu production line
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Tofu packing machine
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Crates of tofu ready for delivery
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Aburaage (fried tofu) line
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Aburaage packing line
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Testing of new varieties
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New Varieties are tested on product quality of soymilk and tofu
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Product quality in terms of yield, protein solids, color, hardness & firmness of tofu using two different coagulants
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Soymilk is separated from the slurry in a centrifugal extractor and tested for viscosity, sugars, and mouthfeel
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Soymilk is heated, coagulant added and tofu is cooled in a waterbath
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Testing of quality traits for color of soymilk and tofu
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Tofu texture measurement
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Instron texture system tests for firmness and hardness that relates to bite and mouthfeel
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Maximum value reached before the tofu gel breaks measures the hardness of the tofu
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Screening for protein Subunits and 11s/7s ratio
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Selections from LAC
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38.0%
40.0%
42.0%
44.0%
46.0%
48.0%
50.0%
Food Grade Soybean Protein Levels
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18.0%
19.0%
20.0%
21.0%
22.0%
23.0%
Food Grade Soybean Oil Levels
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9.0%
9.5%
10.0%
10.5%
11.0%
11.5%
12.0%
12.5%
13.0%
13.5%
Food Grade Soybean Free Sugar Levels
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Cleaning Plant with Japanese Equipment
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Farm deliveries to our facilities
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QA staff taking samples
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Protein, oil, moisture and GMO tests
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Check protein and oil
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Silo locations of IP soybeans
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Silos for IP soybeans
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Segregated dumping pits
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“Oliver” de-stoner
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Japanese equipment
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Japanese-made “Harada” roller belt
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Japanese-made “Satake” color sorter
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“Satake” electric-eye sorter
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“PacePacker” automatic bagger
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Loading bulk containers
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Close-up of bulk loading
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Bulk containers enroute to Japan
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Container QA Sample
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Containers enroute to customers
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Trucks are probed And soybeans are
tested
TrucksQA Sample
Self cleaningReceivingConveyor
DesignatedVariety Silo
Self CleaningConveyor
LegCleaner Surge BinCleaner
QA SampleGravity
QA SampleDestoner Surge
Bin
DestonerQA Sample
Plate Magnet
Self CleaningGentle Handling
Leg
Satake ColourSorter
QA Sample
Satake ColourSorter
Surge Bin
Harada BeltsQA Sample
Harada Surge BinSelf Cleaning
Gentle HandlingLeg
Automatic QASampler
Self CleaningProcessing Belt
Grate MagnetRare Earth
Processing Bin
Pace Packer BaggerAnd Gate MagnetTote Bag Loading
Bulk Load OutQA Sample
LAC Thamesville Quality Control Flow Chart
Container QA Sample