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    INTERVENTION SOLUTIONS

    Hot Tap & Line Stop Fittings, Equipment, Accessories and Service for Energy Piping Systems

    Stop Fittings, Equipment,

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    For Questions or Customer ServiceFittings and Accessories Intervention Solutions Tulsa, OK 918.583.3000

    Equipment and Services Intervention Solutions Chicago, IL 847.631.3641

    General Questions and Support Pipeline Solutions Bradford, PA 814.362.9200

    Blackhawk Fittings Sales Inquiry email at [email protected]

    Content

    Distribution ProductsLS-2 Fittings

    Class 150 - Max. 285 psi @ 100F

    Weld Fittings ........................................Page 4

    Reduced Branch Weld Fittings...........Page 5

    Spherical Fittings ................................Page 5

    Reduced Branch Spherical Fittings ...Page 5

    Class 300 - Max. 740 psi @ 100F

    Split Sleeve Fittings .............................Page 6

    Split Sleeve Fittings

    w/Side Outlet .......................................Page 6

    Spherical Fittings .................................Page 6

    LS-2 Completion Plugsand Spare O-Rings ..............................Page 7

    Style 50 Mechanical Split Sleeveswith LS-2 Branch Options .................. Page 7

    Transmission ProductsLine Stop Fittings Class 150 - Max. 285 psi @ 100F

    Class 300 - Max. 740 psi @ 100FClass 600 - Max. 1480 psi @ 100F

    Split Sleeve Line Stop Fittings............Page 8

    Line Stop Fittings w/Side Outlets ......Page 9

    Line Stop Reducing Branch Fittings ..Page 9

    Line Stop Spherical Fittings .............Page 10Line Stop Flanges ..............................Page 10

    Line Stop Completion Plugs .............Page 11

    Purge & Equalization Fittings ..........Page 11

    Accessories

    PIG Signals .........................................Page 11

    Shell Cutters & Pilot Drills .......... Page 12-13

    Sealing Cups ......................................Page 14

    Hot Tapping Machines ......................Page 15

    Line Stop Plugging Equipment ............. 16-17

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    Intervention Solutions | 3

    Dresser LS-2 fittings are available for steel piping systems in threaded sizes from1-1/4 through 3 and flange fittings from 4 through 12. LS-2 fittings are designed,tested and manufactured to meet and/or exceed the code area replacementrequirements for pressure containment per ASME B31.4 (Liquid Pipelines) / B31.8 (Gas Pipelines).

    The LS-2 line of fittings are designed for use in Class 1, 2, 3 & 4 locations at theMaximum Allowable Operating Pressures of 285 psi for ANSI Class 150 fittings and740 PSI for ANSI Class 300 split-sleeve fittings. ANSI Class 300 spherical fittingsrated for Class 1, 2, 3, and 4 locations are also available upon request.

    Full-encirclement Split Sleeve Line Stop fittings are available in ANSI 150, 300, 600and 900 from 4 through 48 sizes. Fittings can be manufactured with Side Outlet,Spherical configurations, or with a standard Weld Neck Flange for hot tappingapplications. Clearance grooves for Backing Strips can be provided on request;everything in the catalog is considered standard fittings. Custom fittings are alwaysavailable, however changes may de-rate pressure ratings. Line Stop Flanges andCompletion Plugs are also available.

    Dresser pressure control and split sleeve fittings are compatible with specific tappingand plugging equipment. All fittings can be designed to ASME/ANSI B31.8 (GasPipelines); B31.4 (Liquid Pipelines); B31.3 (Chemical Plants & Refineries); B31.1(Power Plants); DOT 192 Federal Regulation for gas pipelines; DOT 195 FederalRegulation for liquid pipelines and most international codes.

    All fittings are welded in accordance with ASME Section IX or API 1104 WeldingProcedures. Dresser employs Quality Assurance and Quality Control Procedures,as well as In-Process Inspection and Documentation.

    Dresser Pipeline Solutions offers an extensive line of high quality products forthe global gas & oil energy transmission and distribution markets, including theIntervention Solutions line of pressure control fittings listed in this catalog.

    Hot Tap and Line Stop Fittings

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    4 | Dresser

    LS-2 Weld Fittings* - Class 150**Max 285 PSI @ 100F

    All dimensions are approximate and given in inches (mm)

    1-1/4- 3 LS-2 Threaded Weld Fittings - Class 150

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)

    1-1/4 32 6501-1513-00 1.8 0.8 2.25 75

    1-1/2 40 6501-1515-00 2 0.9 2.25 75

    2 50 6501-1502-00 2.5 1.0 1.88 68

    3 80 6501-1503-00 7.2 3.3 2.75 75

    1-1/4- 3 LS-2 Threaded Weld Fittings w/Side Outlet - Class 150

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)M

    (in)M

    (mm)

    1-1/4 32 6511-1513-00 4 1.8 4.75 121 1.87 67

    1-1/2 40 6511-1515-00 4 1.8 6.00 152 2.25 75

    2 50 6511-1502-00 5.5 2.5 5.25 133 2.50 83

    3 80 6511-1503-00 14 6.3 8.00 203 3.37 121

    4- 12 LS-2 Flanged Weld Fittings - Class 150

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)

    4 100 6501-1504-00 20 9.1 4.00 102

    6 150 6501-1506-00 55 24.9 5.00 127

    8 200 6501-1508-00 90 40.8 5.00 127

    10 250 6501-1510-00 145 65.8 5.50 140

    12 300 6501-1512-00 190 86.2 5.38 137

    4- 12 LS-2 Flanged Weld Fittings w/Side Outlet - Class 150

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)M

    (in)M

    (mm)

    4 100 6511-1504-00 35 15.9 9.80 249 4.12 171

    6 150 6511-1506-00 55 24.9 13.32 338 5.62 224

    8 200 6511-1508-00 130 59.0 14.81 376 7.00 273

    10 250 6511-1510-00 185 83.9 19.00 482 8.50 378

    12 300 6511-1512-00 280 127.0 21.50 546 10.00 441

    * Includes Standard Plug and Blind Flange Kit** Flat bottom design also available

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    LS-2 Reduced Branch Weld Fittings* - Class 150**Max 285 psi @ 100F

    LS-2 Reduced Branch Weld Fittings Class 150

    Size(in)

    Size(mm)

    Part Number ConfigurationWeight

    (lbs)Weight

    (kg)

    2 x 4 50 x 100 6501-0204-00 Threaded 2.5 1.0

    3 x 4 80 x 100 6501-0304-00 Threaded 7.2 3.3

    4 x 6 100 x 150 6501-0406-00 Flanged 20 9.06 x 8 150 x 200 6501-0608-00 Flanged 55 25

    8 x 10 200 x 250 6501-0810-00 Flanged 90 41

    8 x 12 200 x 300 6501-0812-00 Flanged 90 41

    LS-2 Spherical Weld Fittings - Class 150Max 285 psi @ 100F

    All dimensions are approximate and given in inches (mm)

    2 - 12 LS-2 Spherical Fittings - Class 150

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)A

    (in)A

    (mm)B

    (in)B

    (mm)C

    (in)C

    (mm)D

    (in)D

    (mm)E

    (in)E

    s(mm)

    2 50 6523-1502-00 7 3.18 6.85 174 5.10 130 4.65 118 9.70 246 3.65 95

    3 80 6523-1503-00 19 8.62 10.20 259 7.50 190 6.90 175 14.40 366 5.75 146

    4 100 6523-1504-00 60 27.2 11.20 285 9.37 237 6.90 175 16.19 411 7.25 184

    6 150 6523-1506-00 115 52.2 15.75 400 11.25 290 9.25 238 20.00 525 10.62 271

    8 200 6523-1508-00 198 89.8 19.00 485 12.50 320 11.00 280 23.50 600 13.25 340

    10 250 6523-1510-00 272 123.3 22.63 575 14.12 360 12.63 325 26.75 680 16.50 425

    12 300 6523-1512-00 444 201.3 27.25 690 16.25 410 15.15 385 31.25 795 20.00 510

    *285 psi Pressure Rating: Maximum allowable operating pressure at 100F with completion plug andcap or blind ange installed in Class 1, 2, 3 & 4 locations.

    LS-2 Reduced Branch Spherical Fittings* - Class 150Max 285 psi @ 100F

    LS-2 Reduced Branch Weld Fittings - Class 150

    Size(in) Size(mm) Part Number Configuration Weight(lbs) Weight(kg)

    2 x 4 50 x 100 6523-0204-00 Threaded 24 11

    3 x 4 80 x 100 6523-0304-00 Threaded 35 16

    4 x 6 100 x 150 6523-0406-00 Flanged 71 32

    6 x 8 150 x 200 6523-0608-00 Flanged 105 48

    8 x 10 200 x 250 6523-0810-00 Flanged 177 80

    8 x 12 200 x 300 6523-0812-00 Flanged 259 117

    Threaded Fitting Designfor 2and 3 Pipe Sizes

    Flanged Design 4 - 12w/Side Outlet

    Bottom Outlet Design90 View

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    * Includes Standard Plug and Blind Flange Kit** Flat bottom design also available

    * Includes Plug and Blind Flange Kit

    * Includes Standard Plug and Blind Flange Kit

    NOTE: Top half of spherical tting shown.

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    LS-2 Split Sleeve Fittings - Class 300**Max 740 psi* @ 100F .72 DF

    2 - 12 LS-2 Split Sleeve Fittings - Class 300

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)L

    (in)L

    (mm)

    2 50 6503-3002-00 9 4 5.56 141 5.75 146

    3 80 6503-3003-00 16 7 8.00 203 7.50 190

    4 100 6503-3004-00 77 35 6.25 159 10.75 273

    6 150 6503-3006-00 146 66 7.87 200 14.00 356

    8 200 6503-3008-00 233 106 9.50 241 16.50 419

    10 250 6503-3010-00 347 170 11.00 279 20.00 508

    12 300 6503-3012-00 557 253 12.75 324 22.00 559

    2 - 12 LS-2 Split Sleeve Fittings w/Side Outlet - Class 300

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)C

    (in)C

    (mm)H

    (in)H

    (mm)L

    (in)L

    (mm)

    2 50 6513-3002-00 10 4.5 4.75 121 8.00 203 5.75 146

    3 80 6513-3003-00 20 7.25 7.25 183 11.00 279 7.50 190

    4 100 6513-3004-00 92 41.5 7.25 183 13.50 343 10.75 273

    6 150 6513-3006-00 182 82.5 9.87 251 19.20 488 14.00 356

    8 200 6513-3008-00 296 134 12.37 314 23.50 600 16.50 419

    10 250 6513-3010-00 475 215 15.25 387 28.00 711 20.00 508

    12 300 6513-3012-00 699 317 17.87 454 32.70 830 22.00 559

    LS-2 Spherical Weld Fittings - Class 300**Max 740 psi @ 100F

    All dimensions are approximate and given in inches (mm)

    2 - 12 LS-2 Spherical Sleeve Fittings - Class 300

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)A

    (in)A

    (mm)B

    (in)B

    (mm)C

    (in)C

    (mm)D

    (in)D

    (mm)E

    (in)E

    (mm)

    2 50 6523-3002-00 7.35 3.4 6.87 175 5.06 129 4.65 118 9.68 246 2.87 72.93 80 6523-3003-00 23.5 10.5 10.19 259 7.50 190 6.88 174 14.38 365 5.75 146

    4 100 6523-3004-00 76 34.5 11.56 294 9.32 237 7.25 184 16.56 420 7.25 184

    6 150 6523-3006-00 162 73.4 15.75 400 7.63 194 9.38 238 17.00 432 10.13 257

    8 200 6523-3008-00 273 123.8 16.50 419 8.25 210 9.50 241 17.75 451 10.25 260

    10 250 6523-3010-00 451 204.5 20.63 524 10.38 264 11.63 295 22.00 559 13.50 343

    12 300 6523-3012-00 603 273.5 22.25 565 11.25 286 12.25 311 23.50 597 14.50 368

    Side Outlet Design - Linear View Bottom Outlet Design - 90 View

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    ** Includes Standard Plug and Blind Flange Kit

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    LS-2 Completion Plugs and Spare O-Rings1-1/4 - 3 LS-2 Completion Plugs for Class 150 & 300

    Size(in)

    Size(mm)

    Completion PlugPart Number

    Weight(lbs)

    Weight(kg)

    Spare O-RingPart Number

    1.25 32 6430-0001-00 .5 .22 2002-0220-00

    1.5 38 6430-0002-00 .5 .22 2002-0130-06

    2 50 6430-0002-00 .5 .22 2002-0130-00

    3 80 6430-0003-00 2 .90 2002-0148-00

    4 - 12 LS-2 Completion Plugs for Class 150

    Size(in)

    Size(mm)

    Completion PlugPart Number

    Weight(lbs)

    Weight(kg)

    Spare O-RingPart Number

    4 100 6430-0004-00 10 4.5 2001-6004-01

    6 150 6415-0006-00 20 9.1 2001-6006-01

    8 200 6415-0008-00 30 13.6 2001-6008-01

    10 250 6415-0010-00 50 22.6 2001-6010-01

    12 300 6415-0012-00 70 31.7 2001-6012-01

    4 - 12 LS-2 Completion Plugs for Class 300

    Size(in)

    Size(mm)

    Completion PlugPart Number

    Weight(lbs)

    Weight(kg)

    Spare O-RingPart Number

    4 100 6430-0004-00 10 4.5 2001-6004-01

    6 150 6430-0006-00 21 9.5 2001-6006-01

    8 200 6430-0008-00 31 14 2001-6008-01

    10 250 6430-0010-00 52 24 2001-6010-01

    12 300 6430-0012-00 75 34 2001-6012-01

    Style 50 Mechanical Sleeves* with LS-2 Hot Tap Fittings

    When field welding is NOT an option, Dresser offers the Style 50mechanical sleeve integrated with LS-2 fittings with side outletsfor Hot Tap service connections on CIP. Custom-fabrication to your exact size specifications Pre-engineered configurations Eliminates the need for field welding Factory-tested, factory-coated Ideally suited for cast-iron piping applications

    Shown above is a Dresser Style 50mechanical split sleeve with LS-2 weldtting with side outlet permittingoptional Dresser coupled PE transitions.

    DRESSER - Your one-stop

    shopping solution for fast, cost-

    effective hot tapping and branch

    outlet service connections!

    *All Style 50 Mechanical Hot Tap Sleeves with LS-2 Fittings are made to order. Consult Dresser Customer Service for your particular requirements and applications.

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    8 | Dresser

    Split Sleeve Line Stop Fittings - Class 150, 300 and 600 All dimensions are approximate and given in inches (mm)

    4 - 36 Line Stop Fittings - Class 150 - Max 285 psi @ 100F Meets .4 DF

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)L

    (in)L

    (mm)

    4 100 6315-0004-00 45 20 6.75 171 10.75 273

    6 150 6315-0006-00 75 34 7.87 200 14.00 356

    8 200 6315-0008-00 115 52 9.50 241 16.50 35610 250 6315-0010-00 185 84 11.00 279 20.00 50812 300 6315-0012-00 280 130 12.75 324 22.00 55914 350 6315-0014-00 365 165 13.50 343 26.00 66016 400 6315-0016-00 560 255 15.00 381 30.00 76218 450 6315-0018-00 670 300 16.50 419 33.00 83820 500 6315-0020-00 970 440 17.68 449 36.00 91422 550 6315-0022-00 1170 530 18.87 479 40.00 101624 600 6315-0024-00 1340 607 20.50 521 43.00 109226 650 6315-0026-00 1340 670 21.15 537 47.00 119428 700 6315-0028-00 1595 722 22.65 575 49.00 124530 750 6315-0030-00 1750 793 26.25 667 51.00 129534 850 6315-0034-00 2165 980 29.12 740 57.00 144836 900 6315-0036-00 2430 1100 30.50 740 61 1524

    4 - 36 Line Stop Fittings - Class 300 - Max 740 psi @ 100F Meets .4 DF

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)H

    (in)H

    (mm)L

    (in)L

    (mm)

    4 100 6330-0004-00 55 25 7.125 181 10.75 2736 150 6330-0006-00 87 39 8.375 213 14.00 3568 200 6330-0008-00 125 57 10.06 255 16.50 356

    10 250 6330-0010-00 185 84 11.25 286 20.00 50812 300 6330-0012-00 195 88 13.00 330 22.00 55914 350 6330-0014-00 300 136 14.12 359 26.00 66016 400 6330-0016-00 410 186 15.75 400 30.00 76218 450 6330-0018-00 560 254 17.25 438 33.00 83820 500 6330-0020-00 685 310 18.37 467 36.00 914

    22 550 6330-0022-00 985 446 19.50 495 40.00 101624 600 6330-0024-00 1075 487 22.12 562 43.00 109226 650 6330-0026-00 1590 721 23.25 590 47.00 119428 700 6330-0028-00 1740 789 24.75 629 49.00 124530 750 6330-0030-00 1950 884 26.25 667 51.00 129534 850 6330-0034-00 2995 1358 29.12 740 57.00 144836 900 6330-0036-00 3065 1390 30.50 775 61 1524

    Line Stop Fittings are alsoavailable from 40 thru 48

    sizes. Call Dresser for exactspecications.

    Dresser Line Stop Fittings can becustom-designed to your particularpipeline specifications. Blind FlangeKits and Completion Plugs are soldseparately.

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    * Contact Dresser CustomerService for Class 900 details andspecifications.

    4 - 36 Line Stop Fittings - Class 600 - Max 1480 psi @ 100F

    Size(in)

    Size(mm)

    Part NumberWeight

    (lbs)Weight

    (kg)

    H(in)

    H(mm)

    L(in)

    L(mm)

    Pressure Ratings (psig)

    DF.72 DF.6 DF.5 DF.4

    4 100 6360-0004-00 60 27 8 203 8 203 1480 1480 1480 14006 150 6360-0006-00 100 45 9.562 243 14 356 1480 1480 1330 10708 200 6360-0008-00 160 73 11.19 284 14 356 1480 1480 1250 1000

    10 250 6360-0010-00 280 127 13 330 20 508 1480 1220 1010 81012 300 6360-0012-00 385 175 14.25 362 22 559 1480 1230 1020 82014 350 6360-0014-00 540 245 15.12 384 26 660 1480 1460 1220 97016 400 6360-0016-00 690 314 17.25 438 30 762 1480 1480 1360 109018 450 6360-0018-00 815 370 18.5 470 33 838 1480 1430 1190 95020 500 6360-0020-00 1210 550 19.75 502 36 914 1480 1270 1050 84022 550 6360-0022-00 1725 784 20.87 530 40 1016 1480 1340 1120 89024 600 6360-0024-00 1895 861 22.75 578 43 1092 1480 1290 1080 86026 650 6360-0026-00 2445 1111 24.87 632 47 1194 1480 1230 1020 82028 700 6360-0028-00 2730 1241 26.5 673 49 1245 1480 1260 1050 84030 750 6360-0030-00 3050 1386 28 711 51 1295 1480 1300 1080 87034 850 6360-0034-00 4105 1866 29.75 756 57 1448 1480 1260 1050 84036 900 6360-0036-00 5155 2343 31 787 61 1549 1480 1250 1040 830

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    Split Sleeve Line Stop Fittings w/Side Outlet - Class 150, 300 and 600

    4 - 30 Split Sleeve Line Stop Fittings w/Side Outlet @ 100 F

    Size(in)

    Size(mm)

    Class 150Max 285 psi

    @ 100FMeets .4 DFPart Number

    Weight(lbs)

    Weight(kg)

    Class 300Max 740 psi

    @ 100FMeets .4 DFPart Number

    Weight(lbs)

    Weight(kg)

    Class 600Max 1480 psi

    @ 100FMeets .72 DFPart Number

    Weight(lbs)

    Weight(kg)

    4 100 6313-1504-00 60 26 6313-3004-00 70 32 6313-6004-00 73 33

    6 150 6313-1506-00 105 48 6313-3006-00 123 56 6313-6006-00 130 60

    8 200 6313-1508-00 175 80 6313-3008-00 186 84 6313-6008-00 220 100

    10 250 6313-1510-00 290 132 6313-3010-00 286 130 6313-6010-00 385 175

    12 300 6313-1512-00 420 190 6313-3012-00 447 203 6313-6012-00 528 240

    14 350 6313-1514-00 570 258 6313-3014-00 636 288 6313-6014-00 746 338

    16 400 6313-1516-00 830 377 6313-3016-00 802 363 6313-6016-00 955 433

    18 450 6313-1518-00 990 450 6313-3018-00 1018 462 6313-6018-00 1133 514

    20 500 6313-1520-00 1340 608 6313-3020-00 1489 675 6313-6020-00 1579 716

    22 550 6313-1522-00 1630 740 6313-3022-00 1630 740 6313-6022-00 2189 1000

    24 600 6313-1524-00 1840 835 6313-3024-00 2355 1068 6313-6024-00 3110 1410

    30 750 6313-1530-00 2670 1210 6313-3030-00 3385 1535 6313-6030-00 3976 1803

    NOTE: Consult Dresser for custom tting sizes and specications to meet your particular requirements.

    Split Sleeve Line Stop Fittings w/Reducing Branch -Class 150, 300 and 600

    All dimensions are approximate and given in inches

    NOTE: Line Stop Reducing Branch Fittings are alsoavailable in other sizes. Consult Dresser CustomerService for your particular requirements.

    Blind Flange Kits (sold separately): 4 thru 12 nominal sizes includes blind flange, studs, nuts andnon-asbestos ring gasket. Consult Dresser Customer Service for ordering details at 918.583.3000 or814.362.3200.

    Line Stop w/Reducing Branch @ 100 F Meets .4 DF

    Class 150 - Max 285 psi @ 100F Class 300 - Max 740 psi @ 100F

    Size(in)

    Weight(lbs)

    Class 150Part Number

    Dim L.(in)

    Dim H(in)

    Class 300Part Number

    Dim L.(in)

    Dim H(in)

    6 x 4 60 5115-0604-00 10.75 8.50 5130-0604-00 10.75 9.00

    8 x 4 70 5115-0804-00 10.75 9.50 5130-0804-00 10.75 10.00

    10 x 6 130 5115-1006-00 14.00 11.25 5130-1006-00 14.00 11.25

    12 x 6 175 5115-1206-00 14.00 12.25 5130-1206-00 14.00 12.75

    14 x 8 220 5115-1408-00 16.50 13.50 5130-1408-00 16.50 13.75

    16 x 12 320 5115-1612-00 22.00 15.00 5130-1612-00 22.00 15.50

    20 x 12 530 5115-2012-00 22.00 17.00 5130-2012-00 22.00 17.50

    Line Stop w/Reducing Branch - Class 600 - Max 1480 psi @ 100F Meets .72 DF

    Size(in)

    Weight(lbs)

    Class 600Part Number

    Dim L.(in)

    Dim H(in)

    6 x 4 80 5160-0604-00 10.75 9.50

    8 x 4 90 5160-0804-00 10.75 10.50

    10 x 6 175 5160-1006-00 14.00 12.25

    12 x 6 200 5160-1206-00 14.00 13.50

    14 x 8 295 5160-1408-00 16.50 14.75

    16 x 12 495 5160-1612-00 22.00 16.75

    20 x 12 680 5160-2012-00 22.00 19.00

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    10 | Dresser

    Split Sleeve Line Stop Spherical Fittings -Class 150, 300 and 600

    Line Stop Spherical for Sizes 4 - 30 @ 100 F

    Size(in)

    Size(mm

    Weight(lbs)

    Class 150Max 285 psi @ 100F

    Meets .4 DFPart Number

    Class 300Max 740 psi @ 100F

    Meets .4 DFPart Number

    Class 600Max 1480 psi @ 100F

    Meets .72 DFPart Number

    4 100 100 6323-1504-00 6323-3004-00 6323-6004-006 150 150 6323-1506-00 6323-3006-00 6323-6006-00

    8 200 200 6323-1508-00 6323-3008-00 6323-6008-00

    10 250 250 6323-1510-00 6323-3010-00 6323-6010-00

    12 300 300 6323-1512-00 6323-3012-00 6323-6012-00

    14 350 350 6323-1514-00 6323-3014-00 6323-6014-00

    16 400 400 6323-1516-00 6323-3016-00 6323-6016-00

    18 450 450 6323-1518-00 6323-3018-00 6323-6018-00

    20 500 500 6323-1520-00 6323-3020-00 6323-6020-00

    22 550 550 6323-1522-00 6323-3022-00 6323-6022-00

    24 600 600 6323-1524-00 6323-3024-00 6323-6024-00

    30 650 750 6323-1530-00 6323-3030-00 6323-6030-00

    Dresser Line Stop spherical fittings are offered in size-on-size design. Reducing sizeconfigurations and custom branch outlets are available upon request. Standard partnumbers are designed to B31.8, 0.72 Design Factor. Other design codes available uponrequest.

    Blind Flange Kits (sold separately): 4 thru 30 nominal sizes includesblind flange, studs, nuts and non-asbestos ring gasket. ConsultDresser Customer Service for ordering details at 918.583.3000 or814.362.3200.

    Line Stop Flanges - Class 150, 300, 600 and 900*Line Stop Flanges for Sizes 4 - 30

    Size(in)

    Size(mm)

    Class 150Max 285 psi @ 100F

    Part Number

    Weight(lbs)

    Class 300Max 740 psi @ 100F

    Part Number

    Weight(lbs)

    Class 600Max 1480 psi @ 100F

    Part Number

    Weight(lbs)

    4 100 6100-1504-00 16 6100-3004-00 21 6100-6004-00 40

    6 150 6100-1506-00 25 6100-3006-00 41 6100-6006-00 77

    8 200 6100-1508-00 40 6100-3008-00 70 6100-6008-00 113

    10 250 6100-1510-00 56 6100-3010-00 94 6100-6010-00 185

    12 300 6100-1512-00 86 6100-3012-00 140 6100-6012-00 224

    14 350 6100-1514-00 111 6100-3014-00 190 6100-6014-00 334

    16 400 6100-1516-00 141 6100-3016-00 250 6100-6016-00 462

    18 450 6100-1518-00 153 6100-3018-00 305 6100-6018-00 531

    20 500 6100-1520-00 188 6100-3020-00 380 6100-6020-00 67822 550 6100-1522-00 230 6100-3022-00 460 6100-6022-00 820

    24 600 6100-1524-00 270 6100-3024-00 540 6100-6024-00 959

    26 650 6100-1526-00 300 6100-3026-00 670 6100-6026-00 1060

    28 700 6100-1528-00 315 6100-3028-00 690 6100-6028-00 1140

    30 750 6100-1530-00 360 6100-3030-00 880 6100-6030-00 1230

    32 800 6100-1532-00 435 6100-3032-00 980 6100-6032-00 1425

    34 850 6100-1534-00 465 6100-3034-00 1120 6100-6034-00 1480

    36 900 6100-1536-00 520 6100-3036-00 1240 6100-6036-00 1750

    *Contact Dresser customer service for Class 900 details and specifications.

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    Line Stop Completion Plugs - Class 150, 300, 600 and 900*Line Stop Completion Plugs for Sizes 4 - 30

    Size(in)

    Size(mm)

    SolidPart Number

    Weight(lbs)

    ScarfedPart Number

    Weight(lbs)

    Flow-ThruPart Number

    Weight(lbs)

    4 100 6200-6004-00 10 6202-6004-00 12 6201-6004-00 5

    6 150 6200-6006-00 20 6202-6006-00 24 6201-6006-00 9

    8 200 6200-6008-00 35 6202-6008-00 42 6201-6008-00 16

    10 250 6200-6010-00 60 6202-6010-00 65 6201-6010-00 2712 300 6200-6012-00 90 6202-6012-00 100 6201-6012-00 41

    14 350 6200-6014-00 110 6202-6014-00 125 6201-6014-00 50

    16 400 6200-6016-00 112 6202-6016-00 135 6201-6016-00 52

    18 450 6200-6018-00 112 6202-6018-00 160 6201-6018-00 54

    20 500 6200-6020-00 120 6202-6020-00 180 6201-6020-00 68

    22 550 6200-6022-00 150 6202-6022-00 220 6201-6022-00 101

    24 600 6200-6024-00 225 6202-6024-00 305 6201-6024-00 169

    26 650 6200-6026-00 375 6202-6026-00 380 6201-6026-00 214

    28 700 6200-6028-00 475 6202-6028-00 620 6201-6028-00 234

    30 750 6200-6030-00 520 6202-6030-00 700 6201-6030-00 275

    32 800 6200-6032-00 520 6202-6032-00 740 6201-6032-00 30234 850 6200-6034-00 670 6202-6034-00 770 6201-6034-00 383

    36 900 6200-6036-00 850 6202-6036-00 875 6201-6036-00 592

    * Contact Dresser Customer Service for Class 900 details and specifications.** Scarfed nipple and flow through plugs are for standard size-on-size fittings - other configurations

    available on request

    NOTE: Line Stop Completion Plugs are also available from 40 thru 48 sizes upon request.

    Purge & EqualizationFittings

    Purge & Equalization Fittings

    Size(in)

    Weight(lbs)

    Part Number

    2 6.5 6600-6002-00

    3 12.5 6600-6003-00

    Pig SignalsManual Reset, Bi DirectionalPart Number 7000-1000-00

    Extensions Only

    Size(in)

    Part Number

    36 7000-0300-00

    48 7000-0400-00

    60 7000-0500-00

    72 7000-0600-00

    84 7000-0700-00

    96 7000-0800-00

    108 7000-0900-00

    Replacement KitPart Number 7000-1000-50

    Flow-Thru Completion Plug

    Solid Completion Plug

    Scarfed Nipple CompletionPlug available for replacing

    coupon in tapped hole

    Guide BarCompletion PlugClass 150, 300, 600

    Size (in) Part Number Weight

    4 6203-6004-00 11

    6 6203-6006-00 228 6203-6008-00 37

    10 6203-6010-00 62

    12 6203-6012-00 93

    14 6203-6014-00 114

    16 6203-6016-00 116

    18 6203-6018-00 117

    20 6203-6020-00 125

    22 6203-6022-00 155

    24 6203-6024-00 230

    26 6203-6026-00 381

    28 6203-6028-00 48030 6203-6030-00 523

    32 6203-6032-00 616

    34 6203-6034-00 677

    36 6203-6036-00 857

    38 6203-6038-00 1323

    40 6203-6040-00 1788

    42 6203-6042-00 1838

    44 6203-6044-00 2345

    46 6203-6046-00 3350

    48 6203-6048-00 3860

    Guide Bar Completion Plugfor Size on Size Fittings

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    12 | Dresser

    LS-2 Shell Cutters & PilotsCutters

    Nominal Size(in)

    Actual Size(OD)

    Part NumberWeight

    (lbs)

    4 3.875 3003-0875-00 3.30

    6 5.875 3005-0875-00 8.80

    8 7.750 3007-0750-00 20.00

    10 9.750 3009-0750-00 23.0012 11.750 3011-0750-00 40.00

    Hot Tap Cutters

    Nominal Size(in)

    Actual Size(OD)

    Part NumberWeight

    (lbs)

    3 2.438 3002-0438-00 1

    4 3.438 3003-0438-00 2

    6 5.469 3005-0469-00 6

    8 7.312 3007-0312-00 15

    10 9.500 3009-0500-00 23

    12 11.500 3011-0500-00 3614 12.750 3012-0750-00 42

    16 14.688 3014-0688-00 55

    18 15.062 3015-0062-00 60

    20 17.000 3017-0000-00 84

    22 19.000 3019-000 0-00 98

    24 21.000 3021-0000-00 125

    26 23.000 3023-0000-00 127

    28 25.000 3025-0000-00 156

    30 27.000 3027-0000-00 232

    32 29.000 3029-0000-00 275

    34 31.000 3031-0000-00 330

    36 33.000 3033-0000-00 395

    38 35.000 3035-0000-00 438

    40 36.875 3036-0875-00 470

    42 38.875 3038-0875-00 500

    44 40.875 3040-0875-00 544

    48 44.875 3044-0875-00 720

    54 50.750 3054-0750-00 980

    56 52.750 3052-0750-00 1350

    60 56.750 3056-0750-00 1670

    Shell Cutters for Hot Tapping & Line StoppingLine Stop Cutters

    Nominal Size(in)

    Actual Size(OD)

    Part NumberWeight

    (lbs)

    4 3.938 3003-0938-00 2

    6 5.938 3005-0938-00 6

    8 7.875 3007-0875-00 15

    10 9.875 3009-0875-00 23

    12 11.812 3011-0812-00 36

    14 13.062 3013-0062-00 4216 15.062 3015-0062-00 55

    18 17.000 3017-0000-00 60

    20 19.000 3019-0000-00 84

    22 21.000 3021-0000 -00 98

    24 23.000 3023-0000-00 125

    26 25.000 3025-0000-00 127

    28 27.000 3027-0000-00 156

    30 29.000 3029-0000-00 232

    32 31.000 3031-0000-00 275

    34 33.000 3033-0000-00 330

    36 35.000 3035-0000-00 395

    38 36.875 3036-0875-00 438

    40 38.875 3038-0875-00 470

    42 40.875 3040-0875-00 500

    44 42.875 3042-0875-00 544

    48 46.875 3046-0875-00 720

    54 52.750 3052-0750-00 980

    56 54.750 3054-0750-00 1350

    60 58.750 3058-0750-00 1670

    Pilot Drill

    Nominal SizeWeight

    (lbs)Part Number

    4 .50 5900-0004-00

    6 2.00 5900-0006-00

    8 2.50 5900-0008-00

    10 2.75 5900-0010-00

    12 3.00 5900-0012-00

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    Pilot Drills for Hot Tapping and Line Stopping

    Pilots

    Size(in)

    Weight(lbs)

    Part Number

    3 .50 5900-0003-00

    4 .50 5900-0004-00

    6 2.00 5900-0006-00

    8 2.50 5900-0008-00

    10 2.75 5900-0010-00

    12 3.00 5900-0012-00

    14 5.50 5900-0014-00

    16 6.00 5900-0016-00

    Pilots

    Size(in)

    Weight(lbs)

    Part Number

    12 6.00 8300-0012-00

    14 6.50 8300-0014-00

    16 7.00 8300-0016-00

    18 7.00 8300-0018-00

    20 7.50 8300-0020-00

    22 8.50 8300-0022-00

    24 9.00 8300-0024-00

    26 10,50 8300-0026-00

    28 11.00 8300-0028-00

    30 12.00 8300-0030-00

    32 15.00 8300-0032-00

    34 15.00 8300-0034-00

    36 18.00 8300-0036-00

    38 20.00 8300-0038-00

    40 22.00 8300-0040-00

    42 24.00 8300-0042-00

    44 28.00 8300-0044-00

    48 34.00 8300-0048-00

    Spare U-Rods for All Pilots

    Pilot SizeRange (in)

    U-RodPart Number

    3-4 UR-00-1

    6-12 UR-00-214-42 UR-00-3

    44-48 UR-00-4

    Dresser provides complete cutter and pilot repair and sharpening service.Cutters and Pilots for special applications available upon request.

    Accessories for M4 Tapping Machines

    Twist Drill for M4 Tapping Machines

    Size(in)

    Description Part Number

    1/2 Standard Length Twist Drill 7600-0008-00

    1/2 Extended Length Twist Drill 7601-0008-00

    3/4 Standard Length Twist Drill 7600-0012-00

    3/4 Extended Length Twist Drill 7601-0012-00

    1 Standard Length Twist Drill 7600-0016-00

    1 Extended Length Twist Drill 7601-0016-00

    1-1/4 Standard Length Twist Drill 7600-0020-00

    1-7/16 Standard Twist Drill 7600-0023-00

    Nominal Hole Saw for M4 Tapping Machines

    Size(in)

    Description Part Number

    1-1 /4 Nominal Hole Saw 3101-0312-00

    1-1 /2 Nominal Hole Saw 3101-0562-00

    2 Nominal Hole Saw 3101-0875-00

    3 Nominal Hole Saw 3102-0875-00

    4 Nominal Hole Saw 3103-0875-00

    6 Nominal Hole Saw* 3105-0875-00

    Holder PilotsSize-on-Size Holder for Hot Taps

    Size(in)

    Description Part Number

    1-1/4 Size-on-Size Holder 7500-0101-10

    1-1/2 Size-on-Size Holder 7500-0102-10

    2- 3 Size-on-Size Holder 7500-0103-10

    4 Size-on-Size Holder 7500-0104-10

    6 Size-on-Size Holder 7500-0106-10

    Other Holders

    Size(in)

    Description Part Number

    1-1/4-1-1/2 Holder 7500-0202-10

    2-3 Holder 7500-0203-10

    4 Holder 7500-0204-10

    6 Holder 7500-0206-10

    Other Than Size-on-Size Hot Taps

    Twist Drills

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    14 | Dresser

    60 Series - Standard Wall Sealing Cups - 60 psi @ 100F

    Size(in)

    Part NumberWeight

    (lbs)Min Pipe I.D.

    (in)Max. Pipe I.D.

    (in)

    2 7200-0002-00 .1 2.07 2.13

    3 7200-0003-00 .2 3.07 3.19

    4 7200-0004-00 .5 4.03 4.19

    6 7200-0006-00 .8 6.07 6.318 7200-0008-00 1 7.98 8.28

    10 7200-0010-00 2 10.02 10.37

    12 7200-0012-00 3 11.94 12.37

    LS-2 Sealing Cups

    60 Series - Thin Wall Sealing Cups - 60 psi @ 100F

    Size(in)

    Part NumberWeight

    (lbs)Min Pipe I.D.

    (in)Max. Pipe I.D.

    (in)

    2 7200-0102-00 .1 2.13 2.16

    3 7200-0103-00 .2 3.19 3.26

    4 7200-0104-00 .5 4.19 4.266 7200-0106-00 .8 6.31 6.38

    8 7200-0108-00 1 8.28 8.50

    10 7200-0110-00 2 10.37 10.63

    12 7200-0112-00 3 12.37 12.56

    275 Series - 275 psi @ 100F

    Size(in)

    Part NumberWeight

    (lbs)

    3 7227-0XXX-03 1

    4 7227-0XXX-04 1

    6 7227-0XXX-06 28 7227-0XXX-08 3

    10 7227-0XXX-10 4

    12 7227-0XXX-12 5

    NOTE: Use Thin Wall Sealing Cups when pipe ID exceeds maximum ID forStandard Sealing Cups.

    Line Stop Sealing Cups - 1,000 psi @ 100F

    Size(in) Part Number

    Weight(lbs)

    2 7263-0XXX-02 0.5

    3 7263-0XXX-03 0.75

    4 7263-0XXX-04 1

    6 7263-0XXX-06 2

    8 7263-0XXX-08 3

    10 7263-0XXX-10 4

    12 7263-0XXX-12 5

    14 7263-0XXX-14 7

    16 7263-0XXX-16 9

    18 7263-0XXX-18 12

    20 7263-0XXX-20 19

    24 7263-0XXX-24 37

    NOTE: Middle four characters for Sealing Cup part numbers indicaterubber compound and wall thickness on all charts:

    First Character: Gasket Material0 = Buna-N1 = Viton (Fluorocarbon)2 = EPDM3 = Viton GF

    Middle Four Characters of Part Number

    Next three numbersSpecify Wall ThicknessExample: 7263-0250-066 Buna-N with .250 wall

    Buna-N - Maximum Temperature 212 F Viton (Fluorocarbon) - Maximum Temperature 350 FEPDM - Maximum Temperature 300 F

    Line Stop Sealing Cups

    * Larger cup sizes available

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    Hot Tapping MachinesDresser hot tapping and line stopping machines permit retrofit, maintenance and emergency procedures while pipelineis under pressure without interrupting service. Dresser offers three machine styles for tap ranges from 1/2 thru 48including the M4 Series (12-30 of travel), the M300 Series (42-66 of travel) and the M1248 Series (80-120 of travel).

    All models have a maximum operating pressure of 1480 PSIG at 100F.

    M4 Series TappingMachines

    The M4 Series of tapping machinesis used to make 1/2 through 4 tapswith a variety of travel options:

    M4-12 with 12 of travel

    M4-18 with 18 of travel

    M4-24 with 24 of travel

    M4-30 with 30 of travel

    The M4 is furnished with a ratchetcrank handle as standard. Optionalpower-drive with air drive socket andair wrench is available.

    M300 Series Machines The M300 Series of tapping machinesoffers a variety of tapping options;

    M312 with 3 - 12 tapping range boring bar travel of 42

    M316 with 3 - 16 tapping range boring bar travel of 66

    M320 with 3 - 20 tapping range boring bar travel of 66

    The M312 machine may be airpowered by a vane-type air motor with2:1 reduction gearing, or hydraulicallypowered via a diesel hydraulic powerunit. The M316 and M320 are bothhydraulically powered.

    M1248 Series Machines The M1248 Series tapping machinesprovide a tapping size range of 12through 48, with a boring bar travel of80, 110 or 120 inches. As with the M4and M300 series machines, the M1248allows safe operations on lines up to

    ANSI 600# operating pressures. The M1248 machine is operated via adual hydraulic motor. This power unitprovides speed control features forcutter rotation, plus separate control ofpower extension and retraction of theboring bar.

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    16 | Dresser

    Plugging Heads & Sealing Elements* Available 3 thru 48

    1,000 psi Max. (standard)

    1480 psi available upon request

    Line Stop Plugging Equipment

    Hydraulic Actuators ANSI Class 150, 300 and 600

    Size Ranges

    3 - 12

    14 - 20

    22 - 34

    36 - 48

    Jackscrew ActuatorsJackscrew Size Range Travel Lengths Maximum psi

    3 - 12 50 500

    3 - 12 60 900

    3 - 12 72 900

    Line Stop Valves ANSI Class 150, 300 and 600

    Dresser Line Stop Valves are used in conjunction withDresser welded fittings for tapping and line stopping whenvalve recovery upon completion is required. Dresser linestop valves have f lat-faced, serrated gasket surfaces and aredesigned to fit industrystandard ANSI 150, 300 and600 flanges.

    As an operational safety feature, Dresser valves are suppliedwith an internal bypass for pressure equalization on bothsides of the gate before opening. Dresser valves range insizes from 4 to 48 in ANSI ratings of 150, 300 and600 Series.

    * When ordering Sealing Elements please specifyPipe ID, line content, line pressure and temperatureand material of sealing element required. Number ofbolt holes and hole diameter are also required.

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    Line Stop Housing & Tapping Adapters ANSI Class 150, 300 and 600 Available 3 thru 48

    Raised Face or RTJ

    Hydraulic Power Units

    Dresser Hydraulic Power Units are skid-mounted with adiesel engine and supplied with a set of 50-foot hoses.

    Equipment Repair ServicesService engineers understand the importance of maintainingoperating efficiency and having dependable equipment readilyavailable. Our skilled repair technicians are professionallytrained to service your tapping equipment and guarantee itsreturned in proper working condition. To request a quote ordiscuss your repair requirements, contact us at918.583.3000.

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    About Dresser, Inc.Dresser, Inc. is a leader in providing highly engineeredinfrastructure products for the global energy industry. Thecompany has leading positions in a broad portfolio of products,including valves, actuators, meters, switches, regulators, pipingproducts, natural gas-fueled engines, retail fuel dispensersand associated retail point-of-sale systems, and air and gashandling equipment. Leading brand names within the Dresserportfolio include Dresser Wayne retail fueling systems,Waukesha natural gas-fired engines, Masoneilan controlvalves, Consolidated pressure relief valves, and Roots blowers. It has manufacturing and customer service facilitieslocated strategically worldwide and a sales presence in morethan 150 countries.

    About Dresser ProductsDresser brand products are highly engineered, technicallysuperior and are designed to help global customers meet andexceed requirements for mission critical energy applications.

    Dresser, Inc.Pipeline Solutions41 Fisher Avenue, Bradford, PA 16701Phone: 814.362.9200Fax: 814.362.9344Email: [email protected]

    Tulsa Operations4235 South 68th East Avenue, Tulsa, OK 74145-4617Phone: 918.583.3000Fax: 918.583.7200Email: [email protected]

    Chicago Operations1550 Greenleaf Avenue, Elk Grove Village, IL 60007Phone: 847.631.3641Fax: 847.437.2549Email: [email protected]