INTERNAL PRODUCT RELEASE CIRCULAR (Alto/WagonR)

Reference No. : IPR/0510/006 Date : 07.05.2010

1] Part description : Clutch Set

2] Applications : 1) Maruti Suzuki Alto 2) Maruti Suzuki Wagon-R3) Maruti 800 12 valve MPFi engine, 5 speed GB

3] Vehicle technical specifications : 1) Maruti Suzuki Alto

(796cc, max engine torque-62Nm) 2) Maruti Suzuki Wagon-R

(1061cc, max engine torque-82Nm)3) Maruti 800

(800cc, Max. engine torque – 60Nm)

4] LuK part numbers : Clutch Set : L-01618-0G01-01 CA : L-01H18-0G01-00 DP : L-03H18-0G01-01 CRB : F-564648.03

5] AS numbers : Clutch set : 618 3066 09 CA : 118 0155 10 DP : 318 0222 10

6] OE references : CA : 22100 M 79F00 DP : 22400 M 79F00

7] Product technical specifications : A]Cover assembly a) Pressure Plate OD : min. Ø182.5 mmb) Pressure Plate ID : max. Ø126 mmc) Set Height : 28.1±1 mmd) Gauge dimension : 5±0.01 mme) CRB Dia. : Ø44 mmf) Cover outer Dia : max. Ø219.5 mmg) Finger profile : Flat type

B]Driven platea) Driven plate OD : Ø181.5±1 mmb) Driven Plate ID : Ø127+1.5/-1 mmc) Assembly thickness : 7.0±0.3 mmd) Spline size : 17×19.24×18

(ID×OD×No.of splines) e) Grade of facing : Raybestos B 1675

8] Salient features : A]Cover assembly

a) This cover assembly is of Bolo design.b) The hook protection in the cover replaces the

special rivets, reduces the clutch weight & moment of inertia.

c) Has ventilation holes in the cover flange area for heat transition.

d) Manufactured according to the high original quality for all LuK products worldwide.

e) Longer clutch lifef) Smooth & precise feel with easy modulation.

g) Better all round performance.

B]Driven plate

a) This DP with a damper spring mechanism will absorb vibrations and reduce noise while idling.

b) Cushioning gives more comfort in engaging position and gives a smooth torque build up..

c) Raybestos B1675 grade facing extends the service life of the disc.

d) Friction washer with PA 6.6% & belleville washer used to avoid hub loose complaint. This will give fine hysteresis characteristics

e) Asbestos free facing gives optimum performance and extends the service life of the disc.

f) Strong and sturdy design ensures performance under extreme condition.

9] Product photographs :

10 Note : As per market information there was a different clutch for Maruti Alto & Wagon R before Jan 2006 as under – Alto – Dia. 170mm Wagon R – Dia. 180mm

After Jan 2006 Maruti Suzuki introduced new engine which is common for Alto & Wagon R. So now there is same clutch (Dia 180mm) for Alto, Wagon R & Maruti 800 with 12 valve MPFi engine.

Released by

Product ManagementLuK India – AAM