Internal Flush Timber Doors Using EGGER Cores & …...maintaining fitness for purpose. “ “Using...

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Safe Sound Suited Sustainable Sets Using EGGER Cores & Surfaces

Internal Flush Timber Doors Using EGGER Cores & Surfaces

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www.morlanduk.com/doors

Why Morland?

Morland are a UK based supplier of timber fit out products. We manufacture internal flush timber doors, architectural profiles and decorative panels.

Based on EGGER’s melamine faced chipboard and matching laminates, Morland manufacture doors and wrapped timber profiles that produce stylish, suited interiors on mass market budgets.

For decor choices please refer to EGGER Decorative Collection 2020 - 22

For details on Internal Flush Timber Doors please refer to Morland Collection

Use with EGGER Decorative Collection

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Morland Collection

A collection of booklets and materials that tell you everything you need to know about Morland doors…

Samples Sample folder.

Introduction Overview of Morland doors.

Safe Safety performance of doors.

Sound Accoustic performance of doors.

Suited Incorporating doors & frames into designs.

Sustainable Environmental impact.

Sets Morland doorsets.

Safe Sound Suited Sustainable Sets

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Building Regulations

Building regulations exist to ensure the safety and comfort of buildings. Approved documents demonstrate the usual way of meeting requirements and in many cases give specific guidance on acoustic containment, accessibility, and fire and smoke containment.

In the UK, all fire doors should be tested to BS 476 -22:1987 or the European equivalent BS EN 1634 -1:2014

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Fire & Smoke Control Legislation

BS 9999:2017 Fire safety in the design, management and use of buildings. Codes Of Practice; compliant guidance and requirements for fire and smoke containment with regards to “means of escape” are found in:

Approved Document B (England)

Approved Document B (Wales)

Technical Booklet E (N.Ireland)

Technical Handbook Section 2 ( Scotland)


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Third Party Accreditation

The majority of countries have a building code that mandates specific types of testing for product performance.

It is increasingly recognised that third party certification makes the process of validating product testing more robust.

Below are the main differences between third party certification and reliance on one off tests.

Validation ProvidedGlobal

Assesment / One Off Test

Certifire / Certisecure Third Party

Certification

Audit of test production

Validation of inputs to ensure consistent production

Valid test

Building regs compliant

Ongoing factory production controls

7Safe Sound Suited Sustainable Sets

Morland doors are supplied under the British Woodworking Federation (BWF) Certifire and Certisecure independent third-party certification schemes.

To download certificates visit www.morlanduk.com/downloads

Morland offer both door leaf and doorsets as PAS24: 2016 Certisecure certified.

The Certisecure scheme supports the police led ‘Secured by Design’ crime reduction initiative. It offers enforcement authorities, architects, specifiers and building owners a high level of confidence that products offer enhanced levels of security, whilst maintaining fitness for purpose.

““Using certified products, correctly installed, provides a powerful demonstration that due diligences have been served”Warrington Fire

CERTIFICATION

CERTIFICATION

Morland fire resistant products have gone through vigorous, UKAS accredited testing, to BS 476-22:1987 & BS EN 1634-1:2014 under Certifire.

Certifire is an independent third party certification scheme that assures performance, quality, reliability and traceability of fire products.

Recognised by regulatory authorities worldwide as an international mark of fire safety across a diverse range of products.

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Warrington Fire’s independent testing and labeling scheme, encompassing both Certifire and Certisecure, provides lifetime traceability throughout the supply chain, clearly identifying the certification of the door.

FD30 Label

Company’s Name Company’s Telephone no.

Sequential no.CERTIFIRE Certificate no.

Certisecure/Certifire Label

““SBD is a police initiative that improves the security of buildings and their immediate surroundings to provide safe places to live, work, shop and visit”Secured by Design

Morland are also proud to be a member of Secured by Design.

Morland are the first company in the UK to achieve SBD status using Warrington Fire’s PAS24:2016 dual Certifire and Certisecure third party accredited schemes.

Traceability

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Morland has achieved the most recent PAS24:2016 requirement on our FD30 54mm thick door core with a variety of ironmongery and frame configurations.

PAS24 - Enhanced Security Performance:

Tests Include:

Manual Intervention Tests

Mechanical Loading Tests

Hard Body Impact Tests

Soft Body Impact Tests

Letterplate Tests

BS63751-1: Classification for Weather Tightness

Tests Include:

Air Permeability

Water Tightness

Wind Resistance

BS6375-2: Classification For Operation And Strength

Tests Include:

Operating Forces

Resistance To Vertical Load

Resistance To Static Torsion

Resistance To Soft And Heavy Body Impact

Resistance To Load Bearing Capacity Of Safety Devices

BS6375-3: Classification For Operation

Tests Include:

Basic Security Test

Closure Against Obstruction Test

Third Party Tested


PAS24:2016 security testing in support of ‘Secured by Design’

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How Are The Doors Constructed?

Eggers fully automated melamine

application process.


Hollow Core18mm - 50mm

Hollow Core

A premium look combined with lightweight, high strength, sustainable materials, make Morland hollow core doors an ideal solution for domestic doors and commercial wardrobes.

3mm MFC skin

2mm ABS edge banding on all four sides

35 or 65mm chipboard rails

Honeycomb cardboard 12mm - 44mm

Solid Core & FD30 Fire Doors44mm

Solid Core & FD30 Fire Doors

High quality materials make these ideal for higher traffic severe duty cycle areas. Tested to BS EN1192. Melamine or

laminate face


Solid severe duty core

FD60 Fire Doors54mm

FD60 Fire Doors

As with the FD30 fire doors, these are tested to BS EN1192, making them suitable for high traffic severe duty cycle areas.

Laminate face


Solid severe duty core

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How Safe Are Morland Doors?

Morland doors are third party accredited under the Certifire/Certisecure schemes.

Every Morland fire door is individually labelled. Doors are fully traceable for the lifetime of the door.

You are buying direct from an ISO 9001 accredited UK manufacturer, you’re assured of quality and a verified supply chain.

Morland provide expert advice and support throughout the life of a project, from specification to installation and maintainance.

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Door Leaf

Signage

Lock or Latch

Fire & Smoke Seal

Threshold Seal

Door Closer

Hinges

Door Frame

Glazed Vision Panel

Letterplate

Air Transfer Grille

The Anatomy Of A Fire Door

Image for illustrative purposes only.

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Resistance To Fire

With the backing of a UKAS accredited, industry leading third party certification scheme, Morland doors can be specified for resistance to fire with total confidence.

Morland fire doors are marked on the hinge edge of the door using anti-tamper labels. All labels are uniquely numbered under the Certifire certification scheme. When alterations such as adding glass vision panels are made, further numbered labels are applied to maintain certification.

All door leaves and doorsets are uniquely numbered, so full traceability of doors is available for the lifetime of the door.

To discuss details, please contact our technical team. For certificates please see www.morlanduk.com/downloads

With traceability, due dilligence is made easy.


H3368 ST9 Natural Lancaster Oak fire door with U961 ST2 Graphite Grey Forever Firecheck frame

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Durability & Strength

Door classification of strength requirement to EN1192:2000. Morland are able to provide a solution to meet every category of EN1192:2000.

““ABS is over 1150Kg/m3 so the density of the door edge is improved by 80% over hardwood which is typically only 640Kg/m3”

Edging ClassCategory Of Duty

DescriptionMorland Solution

ABS 1 - 2 Light to medium duty

Residential hollow core doors low usage

Hollow core 35mm

ABS 2 - 3 Medium to heavy duty

Medium use where there is some chance of damage

Solid core 35mm

ABS 3 - 4 Heavy to severe duty

High use without care e.g. school classrooms

Solid core 44mm

ABS 4 Severe duty

Subject to frequent violent usage e.g. school corridorsSolid core 44mm

Solid core 44/54mm

How durable is ABS Lipping?

Hardwood

ABS

640 kg/M3

1150 kg/M3

For further information refer to Morland Samples


Morland solid core doors are tested to EN1192:2000 and assessed as severe duty class 4, making them fit for purpose in severe duty locations.

Severe Duty Class Four

Intumescent Hinge Pad

CE Marked Hinge

30mm Screw

60mm Screw

ABS Lipping

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Stability Of Leaf

2mm lipping to all four sides of the door is standard.

Door stability is improved.

The chipboard core is not exposed top and bottom.

ABS is impervious to air humidity helping to stop moisture ingress.

Maintenance of 3mm gap between door and frame improved.

Fire Resistant Glazing

The correct installation of a fire resistant glazing system is crucial to achieving its designed fire performance.

Morland’s glazing system is fitted in accordance within the field of application defined in Technical Schedule TS25.

In order to maintain certification it is mandatory that Morland or our licensed modifiers install the fire resisting glazing system.

Safety glass tested and stamped to BS EN 14449:2015 Glass in building - Laminated glass and laminated safety glass - Evaluation of conformity/Product standard


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““When modifying doors with Morland you never have to worry is my fire door still a fire door”James Morris - Morland MD

Glazing in a fire door can play a vital role in maintaining the fire resistance of the door. Incorrect glass will invalidate the fire certificate and potentially the fire rating of that door.

As standard, Morland ensures that our fire resistance glass comes:

Ew30/Ew60 Fire Classification

2B2 Impact Classification

Suitable for Interior Use

Double Sided Fire Resistant

UV Stable

Fire Resistant Glazing

Morland offer a variety of glazing options to suit any application. To specify your own glazing design please contact our sales team.

Minimum zones of visibility

1000mm

350mm

350mm

300mm

500mm

Image for illustrative purposes only.

Visibility Zones

Glazed vision panels are often used within door leaves to let light into a room, for aesthetic reasons or for safety (i.e. allowing people using the door to be seen). DDA Regulations – BS 8300: 2001 code of practice mandates specific minimum zones of visibility..

Morland ensure all our glazing designs meet the requirements of Approved document Part M and BS 8300: 2001 code of practice.


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Morland mould and wrap timbers to allow you to have coordinated doors and frames.

Morlands’ Forever Firecheck® fire rated door jamb allows the fire seal to be concealed beneath the wrap.

The seal cannot work loose

Aesthetics of frames improved

Reduces the use of plastics

Fully Certified

Very competitive cost

Fire testing program performed for gaining third party accreditation under Certifire

In partnership with

www.morlanduk.com/foreverfirecheck

For physical examples refer to Morland Samples


You can find our installation guide on www.morlanduk.com/doors

Fitting

““4 out of 5 fire doors inspected in 2018 were found to not be installed correctly”FDIS

It is critical that fire doors are fitted according to their certificates specification.Every Morland door is supplied with an easy to follow installation guide attached.

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Support

Morland provide comprehensive support for their products.

Online database of certificates, fitting advice specification documentation and product data sheets.

Specialist technical support available online or via telephone.

Search for us on RIBA product selector.

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+44 (0) 1938 551 980www.morlanduk.com/downloads


MorlandUnit 2, Buttington Cross Enterprise ParkWelshpool, Powys, SY21 8SLT: +44 (0) 1938 551 [email protected]

www.morlanduk.com


Morland Provide…

The mark of responsible forestry

APPROVED PRODUCTCF5533 | CF5655

APPROVED PRODUCTCS5077

www.egger.com

Melamine & Laminate faced doors

Door blanks lipped with ABS edging to create high performance door leafs

MDF moulded and wrapped for door frames and finishing timbers

Performance door sets machined and assembled

Third party certification with Certifire

Internal Flush Timber Doors Using EGGER Cores & …...maintaining fitness for purpose. “ “Using...

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