Intelligent Drivesystems, Worldwide Services ALUMINIUM ...

ALUMINIUM GEAR UNITSWITH SMOOTH MOTORS0.37 – 1.1 kW

Intelligent Drivesystems, Worldwide Services

COMPLETE DRIVE SYSTEMSFROM A SINGLE SOURCE

EN

GEARED MOTORS AND FREQUENCY INVERTERS

Intelligent Drivesystems, Worldwide Services

2 Geared Motors and Frequency Inverters www.nord.com

COMPLETE DRIVE SYSTEMSFROM A SINGLE SOURCE

Housing production

Shaft production

Gear production

Motor production

Electronics production

Advice on projects, high availability of the required drive technology, short delivery times and rapid local service through 36 globally-based subsidiaries make NORD DRIVESYSTEMS a flexible and dependable partner throughout the world. The NORD headquarters with our technology and logistics centre and administration is located in Bargteheide, near Hamburg. In addition, there are further production facilities in Germany, Italy, Poland, the USA and China. Because we are close to the port of Hamburg and Hamburg airport, our assembled drive units and individual components can be rapidly shipped anywhere in the world.

NORD DRIVESYSTEMS produces helical, parallel shaft, bevel gear and worm gear units and is the only manufacturer in the world that produces large scale industrial gear units up to 250,000 Nm as Unicase gear units. Our own gear, shaft, housing and motor production facilities guarantees that our customers always obtain the high quality and reliable deliveries typical for NORD. Supplemented and strengthened by our own electronics production facilities, NORD offers customers complete sophisticated system solutions with the very highest levels of economy and efficiency.

n Headquarters with technology and logistics centre in Bargteheide near Hamburgn Gear production in Glinde near Hamburgn Gearing technology production in Gadebusch, Mecklenburg-Vorpommern

and in Waunakee, Wisconsin, USAn Motor production in San Giovanni Persico, Italy

and Suzhou near Shanghai, Chinan Frequency inverter production in Aurich, Lower Saxony

The modular building-block structure of our products guarantees maximum variability and flexibility for the configuration of a wide range of individual drive solutions from a single source. High efficiency gear units, combined with energy-efficient motors and centralised or decentralised frequency inverters provide endless possibilities for a multitude of system solutions with maximum efficiency and economy. If required, we can design, build and deliver completely functional, pre-programmed industrial solutions, including all documentation, as a complete logistics package.

We set the very highest standards for the production of our drive components. Because of this, we have established a network of production factories for motors, gear units and drive electronics.

Gear unit

n Helical gear unitsn Parallel shaft gear

unitsn Bevel gear unitsn Worm gear unitsn Variable speed

gear units

Electric motors

n Energy-saving motors

n Single phase motors

n Smooth motorsn Special motors

Electronic Drive Technologyn Control cabinet

invertersn Decentralised

drive electronicsn Motor starters

Surface Corrosion Protectionn nsd tupH surface

treatment

3www.nord.com Geared Motors and Frequency Inverters

IE0 IE1 IE2

IE1 = Reference+25 % losses -25 % losses

EN 50598-2(IE classes for inverters)

IES0 IES1 IES2

IES1 = Reference+20 % losses -20 % losses

EN 50598-2(IES classes for inverters and motors)

Federal Environmental Agency: "The objective of the Ecodesign Directive is to minimise the environmental effects of relevant products which are relevant to the consumption of energy over their entire life cycle."

NORD DRIVESYSTEMS drive solutions already fulfil the stringent requirements of the new EN 50598 standard.

New terms and definitions in EN 50598

Extended ProductComplete system consisting of drive control, motor, power transfer and the driven load machine.

Driven EquipmentActual load machine, including the mechanical power transfer by gear units or belts.

Motor SystemsMotor plus Motor Control SystemCombination of the drive control and motor including the motor cable, regardless of the motor technology. (PDS/Power Drive System = CDM + Motor)

Motor Control SystemCDM (Complete Drive Module) or Motor StarterCDM = The frequency inverter, including all necessary auxiliary components and equipment.

ECODESIGN DIRECTIVE EN50598NEW EFFICIENCY CLASSES FOR MOTOR SYSTEMS

The new standard which defines the IE classes for inverters and IES classes for the combination of motors and inverters was published at the beginning of 2015.


Parallel shaft gear units (Catalogue G1000)

3 Foot mounted, flange mounted or hollow shaft mounted

3 Hollow or solid shaft3 Compact design3 Unicase cast-iron housingSizes 15kW 0.12 – 200Nm 110 - 100,000i 4.03:1 – 6,616.79:1

NORDBLOC.1 Helical Gear Units (Catalogue G1012)

3 Foot or flange-mounted3 Die-cast aluminium housing3 Unicase housing3 Industry standard dimensionsSizes 8kW 0.12 – 37Nm 55 – 3,300i 2.10:1 – 456.77:1

NORD DRIVESYSTEMSGEARED MOTORS

Helical gear units (Catalogue G1000)

3 Foot or flange-mounted3 Long life, low maintenance3 Optimum sealing3 Unicase housing

Sizes 11

kW 0.12 – 160

Nm 10 – 26,000

i 1.35:1 - 14,340.31:1

Bevel Gear Units (Catalogue G1000)

3 Up to 95 % efficiency3 Foot mounted, flange mounted or hollow

shaft mounted3 Hollow or solid shaft3 Unicase cast-iron housingSizes 11kW 0.12 – 200Nm 180 – 50,000i 8.04:1 – 13,432.68:1

As early as 1981, NORD developed the revolutionary Unicase construction. A closed housing manufactured from a single block combines all the elements of the gear unit.

n Single housing which integrates all bearings

n Complete machining in one step

n High output torquesn High axial and radial

loadsn High reliabilityn Long service lifen Quiet running


Helical worm gear units (Catalogue G1000)

3 Foot mounted, flange mounted or hollow shaft mounted

3 Hollow or solid shaft3 Unicase housingSizes 6kW 0.12 – 15Nm 94 - 3,058i 4.40:1 – 7,095.12:1

NORDBLOC.1 2-stage bevel gear units (Catalogue G1014)

3 Up to 97% efficiency3 Foot mounted, flange mounted or hollow

shaft mounted3 Hollow or solid shaft3 Unicase cast-iron housing

Sizes 5

kW 0.12 – 9.2

Nm 50 – 660

i 3.58:1 – 70:1

UNIVERSAL SI worm gear units (Catalogue G1035)

3 Modular3 Universal attachment3 Life-long lubrication3 IEC versionsSizes 5kW 0.12 – 4.0Nm 21 – 427i 5.00:1 – 3,000.00:1

SMI worm gear units (Catalogue G1035)

3 Smooth surfaces3 Life-long lubrication3 IEC version

Sizes 5kW 0.12 – 4.0Nm 21 – 427i 5.00:1 – 3,000.00:1


Industrial gear units (Catalogue G1050)

3 All bearing points and sealing surfaces are machined in a single operation

3 No separating joints in the housing, no sealing surfaces subject to torque

3 High-precision axis alignment for quiet running

3 Long life, low maintenance3 Gear ratio range 5.54 to 400:1 with the same

foot dimensions3 Parallel axis and right-angled gear unitsSizes 9kW 2.2 – 3,000kNm 25/30/40/50/75/110/150/190/250i 5.54:1 – 1,600.00:1

NORD DRIVESYSTEMSINDUSTRIAL GEARED MOTORS

Up to 250,000 Nm NORD is the only manufacturer which produces modular industrial gear units with an output torque of up to 250,000 Nm in a one-piece Unicase housing.

Modular Industrial Gear Units

The optimally matched individual components form the basis for a wide range of versions, great flexibility and short planning and installation times. This enables the drive solutions to be individually tailored to the customer's requirements with short delivery times, even for large gear units.


NORD DRIVESYSTEMSMOTORS

Energy-saving Motors Switchable pole motors

Single phase motors Smooth motors

Explosion protected motorsgas atmospheres

Explosion protected motorsdust atmospheres

Ring-rib motors

NORD develops its own motors and supplies them to all major markets throughout the world.

This ensures a high level of independence from external suppliers and therefore provides our customers with the decisive advantage of short and highly dependable delivery times.


Motor starter SK 135E3 Integrated electronic brake rectifier3 Consistent parameter structure3 Reversing starter with soft start function

Sizes 2

V [V] 3 ~ 230V 3 ~ 400V

P [kW] 0.12 – 4kW 0.25 – 7.5kW

NORD DRIVESYSTEMSFREQUENCY INVERTERS AND MOTOR STARTERS

NORD produces frequency inverters and motor starters for the necessary power electronics. Inverter solutions are available for traditional installation in the control cabinet as well as for decentralised and fully-integrated drive units.

Centralised frequency inverter SK 500E3 Energy-saving function3 Integrated “Posicon” positioning control3 Plug-in communication modules (field bus)

Sizes 11

V [V]

1 ~ 115V 1 ~ 230V 3 ~ 230V 3 ~ 400V

P [kW] 0.25 - 160

SK200E decentralized frequency inverter3 Energy-saving function3 Integrated “Posicon” positioning control

Sizes 4

V [V]

1 ~ 115V 1 ~ 230V 3 ~ 230V 3 ~ 400V

P [kW] 0.25 - 22

Decentralized frequency inverter SK 180E3 Stand-alone operation3 4 parameter sets (which can be switched online)3 Sensorless current vector control (ISD control)

Sizes 2

V [V]

1 ~ 115V 1 ~ 230V 3 ~ 230V 3 ~ 400V

P [kW] 0.25 - 2.2


NORD DRIVESYSTEMSINDUSTRY 4.0 READY

"NORD 4.0 READY" means that NORD drive units are networked, autonomous and scalable. The key to this are our frequency inverters with their powerful processors and comprehensive equipment with interfaces and functions. Frequency inverters not only monitor themselves and the motor, but also their effect on the load situation within the plant segments and beyond.

The integrated PLC processes the data from the sensors and actuators and if necessary initiates a sequence control and communicates high quality drive and application data to the control centre and other networked components. For example, intelligent sequence controls can enable the drive unit to decide independently on a branch position and act accordingly. However, the drive units can also communicate with each other: "Attention, I am directing a package toward you; start your conveyor belt." A slave drive can then synchronise to a master for a certain task and then return to normal operation. Hundreds of typical functions and parameters are saved and can be simply adopted.

In this way, the frequency inverter can coordinate both simple and complex applications independently from the plant control system and if necessary can respond to changes to the process or remedy many process faults independently without external intervention.

We have the drive units for intelligent processes: Networked – Autonomous – Scalable.Intelligent drive units from NORD DRIVESYSTEMS now play an important role in highly networked systems, in order to advance the so-called fourth industrial revolution, which focuses on the extensive exchange of information at all levels.

Actuators

Sensors / Process data


THE ALTERNATIVE TO STAINLESS STEELnsd tupH SURFACE TREATMENT

Sealed Surface Conversion System

Products available with nsd tupH:

Helical gear units

Bevel gear unit

Smooth motors

SK 180E frequency inverter

UNIVERSAL worm gear units

Geared motors from NORD with nsd tupH are the optimal choice for use in challenging environmental conditions.

n Easy to clean surfacesn Resistant to acids and alkalis

(wide pH range)n No blistering, even if damagedn No flakingn Corrosion resistant, prevents contact

corrosionn Alternative to stainless steeln Conforms to FDA Title

21 CFR 175.300n Free from chromates

The complete solution for extreme conditions

n Surface-treated housing componentsn DIN and standard components made

from stainless steeln Washdown housing (gear unit and

motor)n Stainless steel shafts

n Special shaft sealing ringsn Food-compatible oil

nsd tupH for extreme requirements

n Food & beverage industryn Dairiesn Pharmaceutical industryn Water and sewage plantsn Car wash equipmentn Offshore and coastal areasn Cleaning with chemicals

(washdown, wide pH range)

Tests performed on surface-treated aluminium housing components:

n ASTM D714 Blister formationn ASTM D610-08 Corrosionn ASTM D1654-08 Scratchingn ASTM B117-09 Salt spray testn ASTM D3170 Gravelometer testn DIN EN ISO 9227 Salt spray mist testn DIN EN ISO 2409 Cross-cut test

NORD smooth motor with nsd tupH


Headquarters and Technology Centre

near Hamburg

Innovative drive solutions

for more than 100 industrial sectors

7 cutting edge technology production facilities

produce gear units, motors, inverters etc. even for complete drive systems from a single source.

Subsidiaries in 36 countries on 5 continents

provide local stocks, assembly centres, technical support and customer service.

More than 3,200 employees throughout the world

create customised solutions.

Gear unit production Motor production Inverter production

Gear unit Motors Frequency inverters and motor starters

Mechanical products

Electronic products

Electrical products

NORD DRIVESYSTEMS Group

Headquarters:Getriebebau NORD GmbH & Co. KGGetriebebau-Nord-Straße 122941 Bargteheide, GermanyT +49 (0) 4532 / 289 - 0 F +49 (0) 4532 / 289 - 22 [email protected], www.nord.com

Member of the NORD DRIVESYSTEMS Group

NORD DRIVESYSTEMS GroupHeadquarters and technology centre in Bargteheide, near Hamburg

Innovative drive solutions for more than 100 branches of industry

Mechanical products Parallel shaft, helical, bevel and worm gear drives

Electrical products IE2/IE3/IE4 motors

Electronic products Centralised and decentralised frequency inverters, motor starters

7 production locations with cutting edge technology for all drive components

Subsidiaries in 36 countries on 5 continents provide local component stocks, assembly centres, technical support and customer service.

More than 3,200 employees throughout the world create customised solutions.

www.nord.com/locator

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