Integrating Human Factors Engineering into the Design Process

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Design Partners publication outlining a proven process that integrates human factors engineering into the design process. An accompanying poster can be downloaded online or hard copies can be requested by emailing [email protected].

Transcript of Integrating Human Factors Engineering into the Design Process

  • Validation Testing

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    Validation Testing

    Subjective assessment is a critical part of validation

    testing. Subjective assessment provides test participant

    perspective on all critical and essential tasks as well

    as identification of either performance difficulty or

    failure which may not have been recorded in testing.

    Subjective assessment is a good technique for capturing

    unanticipated use errors. In a clinical environment

    observation and performance data collection cannot

    be intrusive, it may be limited, and therefore subjective

    assessment is critical.

    Purpose

    The collection of primary evidence for regulatory

    bodies to demonstrate that the design is safe for use

    and use environment

    Validation of critical tasks (tasks that if performed

    incorrectly can cause harm)

    Validation of essential tasks (tasks that do not cause

    harm but affect the medical benefit of the device)

    Validation of user training level

    Compliance with HE75 / ISO-62366 HFE Annex to DHF

  • Methods

    Validation testing using realistic scenarios and

    conditions with acceptance criteria

    Creation of test scenarios that include all critical and

    essential tasks

    Creation of test scenarios designed to include

    challenging situations

    Observational and other objective methods to

    collect data on performance

    Systematic collection of user perspective assessment

    for essential and high risk tasks

    Directed and interview based subjective assessment

    by test participants

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    Validation Testing

    Output

    Number and type of test participants with

    rationale for inclusion

    Rationale for the tasks included in the testing

    Test results in table form including number of device uses,

    success and performance failures

    Description and evaluation of unanticipated

    errors based on subjective assessment

    Statementofmitigations

  • In software design, the goal is to cause the software to function the way its intended users think and process information. In hardware design, a human-centered design approach also enables the development of machines, tools and consumer products having greater usability, maintainability and operational safety than might otherwise occur.

    Hal W. Hendrick, Applied Ergonomics Vol. 34, 2003

    Validation

    Review

    User Needs

    Design Input

    Design Process

    Design Output

    Medical Device

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    Human Factors / Usability Report

    The final output of this process is the creation of a Human

    Factors / Usability Report. This document records process,

    methods and the rationale that informs usability design

    decisions made during product development.

    This report addresses regulatory perspective on

    usability safety and optimisation supporting submission

    documentation for FDA / CE approval.

    The report is part of the design history file (DHF) and

    contains the following information:

    Identification of device use, users, use environments

    and training

    Device user interface

    Summary of known use problems

    User task selection, characterisation and prioritisation

    Summary of formative evaluations

    Validation testing

    Conclusion

  • Human Factors/Usability Report

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    Characteristics of a Good Human Factors Engineering Test Plan

    HFE should be applied during the early stages of the

    product development life cycle. Applying HFE early

    reduces the risk of problems surfacing during the latter

    project stages when corrections are costly and often

    extend time to market.

    In Design Partners experience, early application increases

    the likelihood of meeting user needs with innovative

    solutions and affords our clients commercial advantage

    with unique IP and better performing systems.

  • A good HFE test plan will have the following characteristics

    and benefits:

    End user perspective and needs

    are maintained through the process

    Design decisions are informed by end

    user interaction tasks and needs

    HFE activity is tied to the overall device

    development process

    HFE activity is tied to the design controls

    process and risk management

    HFE process provides for an iterative

    optimisation process and for risk assessment

    Builds in ample time to fix problems as they arise,

    rather than at the end

    Calls out actionable risk management activities

    Documents a separate HFE test plan and

    links plans to design history file (DHF)

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    PMA Submission of Design History

    Folder

    FDA CR820.3Design Controls

    Guidance for Industry and FDA Premarket and Design Control

    Reviewers (2000)

    Draft Guidance for Industry and Food and Drug Administration Sta

    (2013/2014) ANSI/ AAMII HE75

    ANSI/ AAMII/ ISO 14971 : 2007 IEC 62304 : 2006 IEC 60601-1-8 : 2006

    AAMI/ ANSI HE75 : 2009

    AAMI/ ANSI HE48 : 1993

    ISO/ IEC 62366 : 2007

    Medical device use safety: incorporating human factors

    engineering into risk management.

    Applying human factors and usability engineering to optimise medical

    device design.

    Human factors design process for medical devices.

    Medical devices - application of risk management to

    medical devices.

    Medical device software - software life cycle processes.

    Medical electrical equipment.

    Human factors engineering - design of medical devices.

    Human Factors Engineering guidelines and preferred

    practices for the design of medical devices

    Medical devices - application of usability engineering to

    medical devices.

    Medical Device Standard Relationships

    Note: Standard Relationships was established in

    consulatation with the Ergonomics Department at

    the University of Limerick.

  • In short, the documents HE74 & HE75 make usability testing a de facto requirement, if not an explicit law. Moreover, medical device manufacturers are practically required to conduct usability tests as a matter of due diligence

    Usability Testing of Medical Devices, M. Wiklund et al 2011

    PMA Submission of Design History

    Folder

    FDA CR820.3Design Controls

    Guidance for Industry and FDA Premarket and Design Control

    Reviewers (2000)

    Draft Guidance for Industry and Food and Drug Administration Sta

    (2013/2014) ANSI/ AAMII HE75

    ANSI/ AAMII/ ISO 14971 : 2007 IEC 62304 : 2006 IEC 60601-1-8 : 2006

    AAMI/ ANSI HE75 : 2009

    AAMI/ ANSI HE48 : 1993

    ISO/ IEC 62366 : 2007

    Medical device use safety: incorporating human factors

    engineering into risk management.

    Applying human factors and usability engineering to optimise medical

    device design.

    Human factors design process for medical devices.

    Medical devices - application of risk management to

    medical devices.

    Medical device software - software life cycle processes.

    Medical electrical equipment.

    Human factors engineering - design of medical devices.

    Human Factors Engineering guidelines and preferred

    practices for the design of medical devices

    Medical devices - application of usability engineering to

    medical devices.

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    Conclusion

    The human element providing the intelligence behind

    product performance should not be left to chance. HFE is a

    recognised methodology ensuring the human component

    is understood and that this perspective is maintained

    throughout the product development life cycle. HFE

    should be applied during the early stages and throughout

    the product development process.

    Applying HFE early in the development cycle reduces the

    risk of problems surfacing during the later stages when

    corrections are costly and where delay will extend time

    to market. As designers we have found that in practice

    HFE also helps us to identify and meet user needs and to

    reduce the risk of potential product failure and recall. HFE

    is a regulatory requirement, but applied well, it is also a

    strategic product development and cost containment tool

    essential to commercial success.

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    About the author

    Eugene Canavan is a Design Director and leader of the

    medical device team at Design Partners. He maintains

    close relationships with clients and the academic and

    professional medical community.

    Eugene is an accomplished designer and ergonomist with

    over 20 years experience in human factors and mechanical

    engineering. His work has been recognised by many

    international awards including the prestigious iF Product

    Design award in Europe, The Good Design award in Japan

    and the American IDEA award. He is a tutor at the Centre

    for Medical Device Design at NCAD and external examiner

    for Product Design and Innovation at Carlow IT.

  • It would be unheard of to put a mechanical design into production without extensive prototyping, verification and validation. However, the human element providing the intelligence is often left to chance.

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