Instrumentation Brochure

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Transcript of Instrumentation Brochure

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Tracerco is a world leading technologycompany providing unique and specialized detection, diagnostic andmeasurement solutions to customersin petroleum and associated industries.

Innovation

Since its inception over 50 years ago, Tracerco has focused on scientific innovation. Our scientists and engineers have been at the forefront in the developmentof many groundbreaking measurement and diagnostictechnologies that are now commonplace in process industries the world over.

Local to Our Customers

An extensive network of overseas regional service centersallow to us to be local to our customers, delivering our products and services anywhere in the world.

Award Winning

Over 3000 customers worldwide look to Tracerco for highquality products and continuous innovation. Tracerco’s business excellence is evidenced by the international recognition its products and services have received for export and innovation.

Tracerco and Johnson Matthey

Tracerco is part of Johnson Matthey’s Process Technologies Division. Formed almost 200 years ago,Johnson Matthey is a speciality chemicals company focused on catalysis, precious metals, fine chemicals andprocess technology. Strong corporate backing from Johnson Matthey has maintained investment levels to keep us at the forefront of research and development in process measurement diagnosis and detection technologies.

Meet Tracerco

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Measurement Instruments and Servicing

Tracerco’s Measurement Instruments and Servicing businessdesigns, manufactures and technically supports an extensiverange of measurement instrumentation. This includes permanently installed instrumentation for real time processcontrol and a range of handheld monitors to detect radiation.

As you would expect with a service-focused company, expertcommissioning, coupled with full after sales service support,forms an essential part of our approach. Our portfolio of instruments is renowned for high accuracy, high levels of reliability and, as a result, extremely low maintenance costs.

Tracerco’s nucleonic instruments are always custom designed to the needs of the specific application, are non-intrusive and easily fitted. Our instruments are perfectlysuited to installations where real-time measurements are

required in challenging process conditions, such as thosewhere separation difficulties and solid deposits may occur.

TRACERCO™ Instruments offers enhanced self-diagnosticsand unrivalled stability. The improved measurement andprocess control offers major production benefits to the operator.

We pride ourselves in solving our customers’ process controlproblems and delivering the highest quality, customised instrument solutions. With our highly experienced and technically qualified team of service engineers, we can offerlocal technical support to our customers no matter wherethey are in the world.

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Using Tracerco’s patented technology, LevelFinder-Plus is a breakthrough in level measurement. Uniqueprocessing algorithms provide unparalleled insightinto vessel operating conditions, monitoring what occurs in the vapor space allowing the extent of deposition to be identified.

Saving Time and MoneyTRACERCO™ LevelFinderPlus has no moving parts and does not have contact with the process. It has the ability to deliver consistent, accurate and repeatable level measurements, regardless of process conditions, resulting in:

• Reduced unplanned shutdowns.• Improved product quality.• Process optimization.• Operator confidence to increase production and maximizethroughput by running at the desired level, avoiding the negativeimpact of ‘losing’ real liquid or slurry levels.

• Accurate measurements of deposit build-up.• Redundancy of measurement.

High Accuracy and PerformanceTRACERCO™ LevelFinderPlus provides operators with accurateand repeatable level measurement even in the presence of depositbuild-up and/or vapor density fluctuations. The instrument is unaffected by temperature and process conditions. It is able to detect and monitor solid deposition.

SafetyThe advanced signal processing and improved system stabilization enables source optimization. The external mounting of the instrument means that process break-ins are kept to a minimum.

RobustOur robust and fault tolerant hardware is proven in use for highoperating temperatures and is qualified for use in subsea applications to the IEC 13628 standard.

TRACERCOTMLevelFinderPlusThe first and only nucleonic instrument to provide a highly accurate and repeatablelevel measurement in the presence of process deposits and pressure changes

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Specification Table

Typical ApplicationsTRACERCO™ LevelFinderPlus is designed for liquid level, interface,density measurements and solids monitoring in upstream and downstream vessels. TRACERCO™ LevelFinderPlus is suitable forthe most challenging oil, chemical and petrochemical industry applications, including those with the potential for solids depositionand extremes of temperature and pressure.

Performance

Accuracy Application specific typically +/- 1% of range

Measuring Range 59 ft. (18m)

Measurement Principle Gamma ray absorption

Components Field detector and processing unit

Repeatability +/- 0.5% typical

Electrical

Ex-Approvals ATEX, CSA Ex ia IIC T4 Ga (-55°C≤Ta≤+85°C)

FM IS/I/1/ABCD/T4 Ta=70°C

Detector Temperature Rating -40°F to 158°F (-40°C to 70°C)

Output 4-20mA HART®

Configuration and Visualisation Tool Tracerco ToolBox

Mechanical

Detector Enclosure 316 SS, IP66

Source ISO 2919 requirements

Container In accordance with ISO 7205

Benefits of the TRACERCOTM LevelFinderPlus

• Wide range of operation temperature removing the need for cooling system infrastructure.

• Reduce the likelihood of exacerbating product deposition - withbetter control around set point enabling less upsets and fewershutdowns for cleaning.

• Real time monitoring for build-up on the vessel walls.

• Simplified commissioning with auto calibration capabilities.

• Redundancy of measurement reduces unplanned shutdown.

• Easy to operate: Self-diagnostic function to assist system maintenance.

• No need for additional pressure transmitters required to compensate for pressure variations.

• No need for additional single point detectors required to compensate for deposits as usually required on Cokers.

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TRACERCOTM DensityFinder

Tracerco™ DensityFinder’s wide operating temperature range and unrivalled reliability enables accurate real time monitoring in the mostchallenging process environments. The systemprovides critical process measurements such as:

•The density of single or multi-phase flows •The build-up of solids on vessels or pipe walls•The measurement of slurry concentrations in vessels or transfer pipelines

Saving Time and MoneyUnlike conventional density measurement systems, TRACERCO™ DensityFinder is equipped with the most advanced signal processing capabilities providing unparalleled stability and preemptive diagnostic capabilities.

• Low maintenance reducing the need for spares.• Mounted externally and small size allows for easy retrofit and new build installation.

• High accuracy over the product life with advance auto-correction feature.

High Accuracy and PerformanceTRACERCO™ DensityFinder’s proprietary advanced signalprocessing provides an accurate and repeatable densitymeasurement even in the most extreme operating temperatures ranging from -40oF to +158oF (-40oC to+70oC). The instrument has a self diagnostic critical component early warning system and excellent short andlong term stability meaning the performance is unaffectedby component ageing.

RobustOur robust and fault tolerant hardware is proven in use forhigh operating temperatures and is qualified for use in themost demanding applications to the IEC 13628 standard.This low powered instrument increases the life of operatingcomponents and helps to achieve mean time between failures (MTBF) in excess of 20 years.

The TRACERCO™ DensityFinder is the most advanced technology currently available for density measurements.

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Specification Table

Parameter Specification

Method of Detection Scintillator

Zones CSA / FM Class 1 Division 1 Groups A, B, C, D

Enclosure Stainless Steel 316 XP IP66

Operating Temp -40oF to +158oF (-40oC to +70oC)

Temp Stability <± 0.5% (of count rate)

Output HART®, 4-20mA and Modbus

Power Supply 12-36VDC

Wiring 2 wire comms, 2 wire supply

Pressure Correction 4-20mA input

Options Option for operation at -67oF (-55oC) to +250oF (+120oC)

Benefits of the TRACERCO™ DensityFinder:

• High reliability.

• Accurate measurement.

• Very low maintenance.

• Self diagnostic and early warning system.

• Wide operating temperature.

Typical Applications:The TRACERCO™ DensityFinder is suitable for use in:

• Mining;

• Petrochemical applications;

• Oil and gas applications;

• Subsea processing;

• Pulp and paper applications;

• Cement applications.

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The TRACERCO ProfilerTM is the only instrumentspecifically designed to measure the vertical distribution of gas, foam, oil, emulsion, water andsolids in real time at high resolution.

Unlike conventional technology, this patented instrument is a‘window’ into the vessel to enable the operator to improve production throughput, reduce the number of unscheduled shutdowns and achieve significant cost savings.

Our instrument is field-proven in hundreds of installations, providing a separation solution for millions of barrels of oil perday worldwide. The instrument is installed into some of the mostchallenging and diverse applications, ranging from subsea oiland gas processing to downstream refining.

The TRACERCO ProfilerTM enables accurate measurement andcontrol of the distribution of fluids such as:

• The interface between water and oil or oil and gas• The quality of separation• The extent of foam build-up• The total liquid position• The level of solids build-up• The rag layer extent and height

Increase Production ThroughputThe accuracy and reliability of the instrument results in minimalprocess upsets providing operator confidence for real timeprocess optimization.

ReliabilityNon-contact technology and zero moving parts help to achievemean time between failures (MTBF) in excess of ten years resulting in minimal operator intervention.

Improve Asset Environmental ComplianceAccurate interface level measurements minimize oil in watercounts and therefore reduces environmental discharge.

SafetyBuilt to the highest safety and integrity standards with zero detectable radiation outside of the vessel at any time. The TRACERCO ProfilerTM is able to accommodate SIL2 trip and redundant shutdown requirements while also providing accurate level and interfacevisualization.

The Multi Award-Winning TRACERCO ProfilerTM

The instrument of choice for real time critical process interface measurements

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Performance

Accuracy Typically +/-1% of measurement range

Density Range 0-200 lbs/ft3 (0–3000 kg/m3)

Number of Measurement Points Max 150

Update Interval 0.5 seconds to 15 seconds

Safety Trip for Shutdown Integrity SIL2*

Electrical

Ex-Approvals ATEX Ex ib IIB T4

FM / CSA Ex ia Groups C & D Class 1 Div 1

Probe Operating Temperature -67°F to +270°F (-55°C to +132°C) (Higher and lower temperatures

available)

Power Galvanic Isolators

Communications Ethernet, Modbus® TCP/IP, Modbus® RTU,

Analogue Outputs 4-20mA per phase measurement

Mechanical

Vessel Nozzle Size 3 in (76mm) or greater (8 in (203mm) for high temperature applications)

Dip Pipe Casing Titanium

Design Codes ASME VIII, PD5500

Operating Pressure In accordance with vessel design requirements

Maximum Length Up to 59 ft. (18m)

*Option available upon request

Specification Table

Benefits of The TRACERCOProfilerTM

• Enables increased production throughput.

• Real time process optimization.

• Reduces shutdowns and chemical additive costs.

• Improves asset environmental compliance.

• Low maintenance and ease of installation.

Typical ApplicationsThe TRACERCO ProfilerTM is suitable for use in:

• Subsea separation and gas compression;

• FPSO and offshore separation;

• Downstream refining and desalting applications;

• FWKO and Treaters (SAGD, CSS, Solvent);

• Oil Sands - Primary Separation Cells, Inclined Plate Separators,Flotation Cells, Settlers and Thickeners.

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Incorporating multi-award winning technology, the TRACERCOTM TankGauge is designed tomeasure the interface distribution of materialscontained within a multiphase separation or storage vessel. With no moving or wetted parts,the TRACERCOTM TankGauge provides a maintenance free process control solution in aggresive process environments.

Improved Process Control

Information gained on the extent of phase dispersion provides a clear indication of the quality of the interface between different phases.

This information provides the operator with the confidenceto increase fluid throughput, minimize the use of separationenhancing chemicals and automatically control interfacelevels.

Custom Designed

Each TRACERCOTM TankGauge is custom designed to meet your requirements including measurement ranges greater than 98 feet (30m). There are no valves, bridles, stilling wells, heat tracing, vents or drains.

TRACERCOTM TankGaugeCharacterize real time process conditions in aggressive environments

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Specification Table

Process Measurement

Measurement Principle Gamma ray absorption

Interface/Level Measurement Phase elevation - up to 6 discrete phases

Performance

Interface/Level Accuracy Typically +/- 2% of measurement range

Measuring Range Up to 229 feet (70 m)

Density Range 0 - 200lbs/ft3 (0–3000 kg/m3) per point

Density Accuracy +/- 0.6lbs/ft3 (+/- 10kg/m3) – subject to update/filter factors

Update Interval 1 second to 10 seconds (nominally 3 seconds)

Detector

Detector Type PRI 150

Detector Operating Temperature -40°F to +185°F (-40°C to +85°C)

Processor

Standard PLC Allen Bradley ControlLogix

Output Options Active 4-20mA, digital volt free alarms, Ethernet, Modbus TCP/IP, Modbus RTU

Configuration and Visualization Tool Tracerco HMI

Mechanical

Detector Enclosure 316 SS, IP66

Dip Pipe Material to suit application

Vessel Nozzle Size Single 20 in (508mm) nozzle preferred

Source Cs-137

Compliance

Ex-Approvals Certified for use in Class 1 Div 1 and Class 1 Zone 0

ATEX 94/9/EC EMC 2004/108/EC

ATEX, CSA Ex ia IIC T4 Ga (-40°C<Ta<85°C) FM IS/I/1/ABCD/T4 Ta=85°C

Source ISO 2919 requirements

Source Shielding ISO7205 (1986) and ANSI N43.8 (2008) requirements

Benefits of the TRACERCOTM TankGauge• Characterize and control real time process conditions.

• No moving parts eliminating any contact with process materials.

• Reduce operating costs by optimizing the use of effect chemicals.

• Low maintenance and installation costs.

• Improve environmental compliance.

• Extremely robust and reliable measurement.

Typical Applications TRACERCOTM TankGauge is suitable for use in aggressive environmentssuch as alkylation units, this enhances safety through reduction in potentialleak points.• HF alkylation units;• Settling tanks;• Wash tanks;• Subsea oil storage caissons;• Primary separation cells;• Mining flotation cells.

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Utilizing advanced measurement technology, the TRACERCOTM PhaseFinderPlus measures theinterfaces between phases within process vessels. Visualization of your vessel contents enables you to confidently increase productionthroughput, minimize unforeseen shutdowns, chemical additive cost and reduce the possibilityof costly carryover/carryunder occurring.

Increase Production Throughput

Our real time measurement system determines phase dispersion within process vessels. Having this critical information enables you to optimize your vessel’s performance while reducing costs and increasing throughput.

Reduce Operating Costs

The TRACERCOTM PhaseFinderPlus is used to obtain information on the vertical height of each phase and interface such as an emulsion layer. This enables you to optimize the use chemical additives and therefore reduceoperating costs.

Minimize Downtime

The detection system is non intrusive with no moving parts and no contact with the process. The detectors are mounted on the outside of the vessel therefore there are minimal maintenance requirements.

TRACERCOTM PhaseFinderPlusIncrease production throughput, minimize unforeseen shutdowns and reducechemical additive costs

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Specification Table

Benefits of the TRACERCOTM PhaseFinderPlus

• Increase production through the use of improved process control.

• Reduce operating costs by optimizing the use of effect chemicals.

• Improve environmental compliance by reducing the possibiltyof carryover/carryunder.

• Utilizes award winning Tracerco ProfilerTM visualization user interface.

Typical ApplicationsTRACERCOTM PhaseFinderPlus is suitable for use in:

• HPHT applications;

• Corrosive environments.

Process MeasurementPrinciple Gamma ray absorptionInterface/Level measurement Phase elevation - up to 6 discrete phasesPerformanceInterface/ Level Accuracy Typically +/- 50% of detector pitch – typically 6.7 inches (170.18 mm)Measuring Range Modular - max range equal to 150 detectors

multiplied by detector pitch*Density Range 0 - 200lbs/ft3 (0 – 3000 kg/m3) per pointDensity Accuracy +/- 0.6lbs/ft3 (+/- 10kg/m3) subject to update/filter factorsUpdate Interval 1 to 10 seconds (nominally 3s)DetectorDetector Type ScintillatorDetector Operating Temperature -40°F to +158°F (-40°C to +70°C)ProcessorStandard PLC Allen Bradley CompactLogixOutput Options Active 4-20mA, digital volt free alarms, Ethernet,

Modbus TCP/IP, Modbus RTUConfiguration and Visualization Tool Tracerco HMIMechanicalDetector Enclosure 316 SS, IP66Dip Pipe (Source) Material to suit applicationVessel Nozzle Single 2 in (50.8mm) nozzle minimumSources Cs-137Compliance Ex-Approvals ATEX 94/9/EC EMC 2004/108/EC

ATEX - Zone 0 IIC T6 FM, CSA - Class 1 Div 1 Grps A,B,C,D T6Source ISO 2919 requirementsSource Shielding ISO7205 (1986) and ANSI N43.8 (2008) requirements

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The measurement and characterization ofprocess slugs is critical within the oil and gas industry. Greater control and suppression ofvapor or liquid slugs means that production ratesare optimized, maintenance costs are reducedand unforeseen shutdowns are minimized.

Real Time Slug Characterization

The TRACERCOTM SlugMonitor is the first non intrusive,real time gamma transmission based slug characterizationinstrument. Using advanced measurement technologyalongside sophisticated signal processing, Tracerco isable to offer the most accurate and reliable instrument capable of characterizing process slugs within pipelines.

The measurement and characterization of process slugsenables the presence and frequency to be understood inorder that the process conditions can be changed to reduce their magnitude and detrimental effect on the oil and gas separation train.

Custom Designed

The TRACERCOTM SlugMonitor is a unique, custom designed system to meet your measurement requirements. Particularly suited to aggressive process environments, the instrument is not susceptible to foulingor heat damage. It can be easily retrofitted and is backedup by our global service team whose engineers are highlyexperienced within the oil and gas industry.

The TRACERCOTM SlugMonitor instrumentcan determine:• Slug velocity;• Slug size;• Slug volume;• Slug frequency;• Estimated time of arrival.

TRACERCO™ SlugMonitorImprove separation efficiency, optimize production rates and minimizeunforeseen shutdowns

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Specification Table

Performance

Accuracy Depends on system configuration. On a 4” pipe with a 10 second response time +/- 0.004g/ml is typical.

Measuring Range 0 to 100%

Electrical

Communications MODBUS RS485

Response Time Fixed or Dynamic, 0.05 to 655.35 seconds

Operating Temperature -40°F to +158°F (-40°C to +70°C)

Ex-Approvals Flameproof enclosure certified Ex d IIC T6.

Suitable for Zone 1 operation.

Power Supply 12 or 24 volts DC (10 to 36 volts) less than 2.4 VA

Electromagnetic Compatibility Tested to EN61326-1:1997 + A1:1998

Mechanical

Source Normally Caesium – 137.

PLC MODBUS/MODBUS TCP/IP Processor. Standard outputs available (4-20mA).

MODBUS/MODBUS TCP/IP in a wall mounted cabinet.

Size 13 x 5 in (328 x 122 mm) tubular stainless steel body with 7 in (170mm) square mounting plate.

Detector Enclosure To IP66

Weight 40 lbs (18kg)

Cable 4 core twisted pair depending on communications port configuration.

Benefits of the TRACERCO™ SlugMonitor

• Certified for use in hazardous area zones 1 and 2.

• Real time analysis and historical trending data available.

• Aids separation efficiency.

• Wide operating temperature.

• Clamp on non intrusive solution.

Typical ApplicationsTRACERCO™ SlugMonitor is suitable for use in: • Oil and gas pipelines;• Deepwater risers;• Steam Assisted Gravity Drainage (SAGD).

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Training, Maintenance and Support ServicesA nucleonic instrumentation provider offering a full and comprehensive range of in-house support services.

At Tracerco, we like to ensure that the customerexperience continues after the purchase of ourproducts. We offer full local support, training,maintenance and optimization expertise for all ofour products including source licensing, importingand storage (until required for commissioning).

Our service and support team includes a network of highlyexperienced instrumentation engineers and radiation protection practitioners. Their extensive practical knowledge and understanding of some of the most complex process problems the industry encounters ensures fast and effective support. With our strategicallylocated offices worldwide, we can assist with source delivery, storage, license regulations and commissioning.

Our instrument support services include:

Legislative ComplianceLeak test certification - routine leak tests carried out to ensure source integrity.

System health checks – annual/bi-annual function testingand inspection of your measurement system componentsensure continued operability and compliance.

Radiological critical examinations – documented assessment following installation of equipment or followingchanges made that may affect the system.

Source integrity assessments – assessment of radioactive sources at or near to recommended working life.

Equipment integrity reports – a thorough inspection iscarried out on source containers, shutter mechanisms andarming rods.

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Training, Maintenance and Support ServicesOptimizationPerformance assessment – in addition to re-calibrationsand trip testing we can establish present day accuracy of your system. Such information can ensure existing equipment continues to meet requirements now and in the future.

Validation services – this mobile, non-intrusive diagnosticfacility gives you ultimate confidence in determining the position of level or interfaces within an application.

Field ServicesPre-commissioning services – include site surveys and installation supervision of equipment by local Tracerco personnel.

Repair, refurbish, relocate – repair, refurbish or relocateyour existing Tracerco equipment and provide all of the necessary documentation.

Remove, recycle, replace – manage and remove, recycleand replace sources.

Benefits include:

• Elimination of errors due to changes in the process/vesselcondition.

• Maintenance of equipment due to wear and tear or damage over time.

• Maximized life and performance from the measurement system.

• Ensuring the equipment meets all of the required regulations(e.g. labelling, dose rates, signage, locks).

• Swab tests and certification.

• Upgrade to current state of the art detectors and softwarewith support.

TrainingTraining courses are designed to provide a comprehensiveunderstanding of our instrumentation systems to allow efficient operation and maintenance as well as basic radiation safety.

Comprehensive training courses are tailored to provide delegates with the essential knowledge and understandingthat will enable them to operate and maintain your measurement system. Training can be delivered at any of our regional offices or at your premises.

Training modules include:

• Radiation awareness, hazards and source container safety

• Nucleonic instruments theory

• Level/trip and auxiliary equipment practical course

• Density/trip and auxiliary equipment practical course

• Software configuration, instrument calibration and faultfinding diagnostics exercises

• Practical fault-finding using our training equipment

Contact us to discuss tailoring a maintenance and supportplan to meet your needs.

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North American HeadquartersToll Free US & Canada - 800 288 8970

4106 New West Dr.Pasadena, TX 77507 USATel 281 291 7769Fax 281 291 7709Toll Free 800 288 8970

Field Office Locations4516 Baldwin Blvd.Corpus Christi, TX 78408 USATel 361 888 8233Fax 361 888 8250

5750 Imhoff Dr., Suite FConcord, CA 94520 USATel 925 687 0900Fax 925 687 0905

7625 Rosecrans Ave., Unit 28Paramount, CA 90723 USATel 562 633 8800Fax 562 633 8801

31 Albe Dr., Suite 5Newark, DE 19702 USATel 302 454 1109Fax 302 454 9470

3320 E. 84th Place, Suite A/BMerrillville, IN 46410 USATel 219 945 0400Fax 219 945 0020

8181 GSRI Rd.Baton Rouge, LA 70820 USATel 225 761 0621Fax 225 767 2637

2698 S. Redwood Rd., Suite TWest Valley City, UT 84119 USATel 801 478 0736Fax 801 478 0737

Rua Victor Civita 66, Ed.4 Grupo 501Rio Office Park - Barra da TijucaRio de Janeiro - RJ - CEP: 22775-044 BrazilTel +55 21 3535 7600

8908 60th Avenue NWEdmonton, AB T6E 6A6CanadaTel 780 469 0055Fax 780 413 0254

9-1173 Michener Rd.Sarnia, ONT N7S 5G5 CanadaTel 519 332 6160Fax 519 332 1079

Suite 144,132-250 Shawville Blvd.,SECalgary, AB T2Y 2Z7 CanadaTel 403 931 6705Cell 403 472 8455

Tracerco’s Operational North American Offices

Tracerco’s Business Units

Tracerco’s Operational Offices Across the WorldA worldwide network of agents and service partners enable Tracerco to deliver its products and services to ourcustomers anywhere in the world, while still retaining the important aspect of local service.

The figure above represents data obtained from a Monte Carlo simulation.This mathematicalmodelling technique uses random samples of parameters or inputs to explore the behavior of acomplex system or process. Tracerco uses this to predict the intensity and energy of radiationtransmitted through, or scattered within, a target material allowing us to refine existing productsand to investigate new specialist measurements.

For further details please contact:4106 New West DrivePasadena, TX 77507Tel: 281 291 7769 or 800 288 8970Email: [email protected]

www.tracerco.com

TRACERCO is a d/b/a of Johnson Matthey Inc. TRACERCO, Johnson Matthey and theJohnson Matthey logo are trademarks of the Johnson Matthey Group of companies.

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