Instructions Installation 400 Series Curtainwall with ... · 10. Drainage gutters and weep holes...

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400CW Fiberglass Installation Instructions Revised January 2014 [email protected] Page 1 400 Series Curtainwall with Fiberglass Pressure Plate 3056 WALKER RIDGE DR. NW, SUITE G WALKER, MI 49544 800-866-2227 [email protected] Installation Instructions

Transcript of Instructions Installation 400 Series Curtainwall with ... · 10. Drainage gutters and weep holes...

Page 1: Instructions Installation 400 Series Curtainwall with ... · 10. Drainage gutters and weep holes must be kept clean at all times. Tubelite will not accept responsibility for improper

400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 1

400 Series Curtainwall withFiberglass Pressure Plate

3056 WALKER RIDGE DR. NW, SUITE G WALKER, MI 49544 800-866-2227 [email protected]

Installation Instructions

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 2

TABLE OF CONTENTS

GENERAL CONSTRUCTION NOTES FIBERGLASS INSTALLATION SHEET PARTS LIST FRAME FABRICATION Step 1: Determine Frame Size Determine Frame Width Determine Frame Height Step 2: Cut Mullions to Size Step 3: Drill Holes in Vertical Framing Members For Shear Blocks Step 4: Drill Slots in Horizontal Step 5: Fasten Splice Sleeves in Lower Segments of Verticals (if needed) Step 6: Cut Pressure Plates, Snap-on Face Covers and Snap-in Fillers to Length Step 7: Mill Weep Slot in Horizontal Snap-on Cover Step 8: Mill Sills and Heads to Clear Anchor Clips Step 9: Horizontals in End Bay (roll-over horizontal) Step 9: Horizontals in End Bay (tubular horizontal) Step 10: Add Steel Reinforcement (if necessary) CURTAINWALL INSTALLATION Step 11: Fasten Shear Block (tubular horizontal) Step 11: Fasten Shear Block (roll-over horizontal) Step 12: Fasten Sill Anchor (tubular back members at perimeter) Step 12: Fasten Sill Anchor (open back members at perimeter) Step 12: Fasten Sill Anchor (F or T anchor at perimeter) Step 13: Attach Locking Lug to Sill Anchor (no F or T anchor at perimeter) Step 14: Attach Horizontal to Sill Anchor (tubular back members at perimeter) Step 14: Attach Horizontal to Sill Anchor (open back members at perimeter) Step 15: Attach Horizontal to Shear Block (F or T anchors) Step 16: Attach Horizontal to Vertical Step 17: Install Water Dams Step 17: Install Water Dams (at perimeter) Step 18: Install Gaskets Step 19: Fit Horizontal Gasket to Vertical Gasket Step 20: Install Glass and Setting Block Step 21: Install Glazing Pocket Closure Step 22: Install Vertical Snap-on Cover and Pressure Plate Step 23: Install Horizontal Pressure Plate and Snap-on Cover Step 24: Seal Perimeter of Installation

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 3

GENERAL CONSTRUCTION NOTES:1. These instructions cover typical product application, fabrication, installation and standardconditions and are general in nature. They provide useful guidelines, but the final drawings may includeadditional details specific to this project. Any conflict or discrepancies must be clarified prior toexecution.

2. Materials stored at the job site must be kept in a safe place protected from possible damage byother trades. Stack with adequate separation so materials will not rub together, and store off theground. Cardboard or paper wrapped materials must be kept dry. Check arriving materials for quantityand keep record of where various materials are stored.

3. All field welding must be done in accordance with AISC guidelines. All aluminum and glass shouldbe shielded from field welding to avoid damage from weld splatter. Results will be unsightly and may bestructurally unsound. Advise general contractor and other trades accordingly.

4. Coordinate protection of installed work with general contractor and/or other trades.

5. Coordinate sequence of other trades which affect framing installation with the general contractor(e.g. fire proofing, back up walls, partitions, ceilings, mechanical ducts, HVAC, etc.).

6. General contractor should furnish and guarantee benchmarks, offset lines and openingdimensions. These items should be checked for accuracy before proceeding with erection. Makecertain that all adjacent substrate construction is in accordance with the contract documents and/orapproved shop drawings. If not, notify the general contractor in writing before proceeding withinstallation because this could constitute acceptance of adjacent substrate construction by others.

7. Isolate all aluminum to be placed directly in contact with masonry or other incompatible materialswith a heavy coat of zinc chromate or bituminous paint.

8. Sealant selection is the responsibility of the erector, installer and/or glazing contractor and must beapproved by the sealant manufacturer with regard to application and compatibility for its intended use. All sealants must be used in strict accordance with the manufacturer’s instructions and applied only bytrained personnel to surfaces that have been properly prepared.

9. Sealant must be compatible with all materials with which they have contact, including other sealantsurfaces. Consult sealant manufacturer for recommendations relative to shelf life, compatibility,cleaning of substrate, priming, tooling adhesion, etc.

10. Drainage gutters and weep holes must be kept clean at all times. Tubelite will not acceptresponsibility for improper drainage as a result of clogged gutters and weep holes.

11. This product requires clearances at head, sill and jambs to allow for thermal expansion andcontraction. Refer to final distribution drawings for joint sizes. Joints smaller than ¼” may be subject tofailure. Consult your sealant supplier. 12. All materials are to be installed plumb, level and true with regard to established benchmarks andcolumn center lines established by the general contractor and checked by the erector, installer and/orglazing contractor.

13. Cleaning of exposed aluminum surfaces should be done per AAMA recommendations.

14. Check tubeliteinc.com for any updates on installation instructions.

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 4

FIBERGLASS INSTALLATION SHEETTubelite's fiberglass pressure plate (PTB99) can be used in place of our standardaluminum pressure plate with 400 series curtainwall back members. It is important thatyou are fully aware of the following information:

∙ There is only one standard profile (there are no other versions such as one with areturn leg). The material is pultruded fiberglass, is off-white in color and comes only in290" lengths with screw holes and weeps already machined (weeps are 3/8" diameterholes -- not slots). Spacing of the screw holes are closer together (4" on center) thanour standard punched pressure plates and all screw holes must be used.

∙ Fiberglass pultrusions are highly abrasive and require diamond-tipped blades andbits for cutting and fabrication. Expect that tooling will wear quickly and needsharpening (or retooling may be necessary). The debris from fabrication requiresspecial personal protective equipment to prevent health and safety issues. Gloves,masks, eye protection and long-sleeve shirts are recommended.

∙ There is only one cover offered (E3193). It is specifically designed to engage thefiberglass pressure plate. It is 3/4" deep. Filler profile E3192 can be used forapplications into punched openings.

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 5

Part No.

EXTRUSIONS

Shape Description

E4TB239 4"E5TB108 5"E55TB108 5 1/2"E6TB108 6"E7TB108 7"

Silicone glazedhorizontal

Back member

E4TB216 1 7/8"E2680 2 5/8"E4TB206 3 1/16"E4TB171 3 1/4"E4TB81 3 5/8"E4TB02 4"E4TB223 4"E45TB02 4 1/2"E5TB02 5"E5TB223 5"E55TB02 5 1/2"E55TB223 5 1/2"E6TB02 6"E7TB02 7"E8TB02 8"E4TB95 3" x 4"

Roll-over backmember

E4TB173 4"E5TB173 5"E55TB03 5 1/2"E6TB173 6"

Open back perimeter

E4TB245 4"E5TB245 5"E55TB245 5 1/2"E6TB245 6"

* Dimensions refer to back member depth, not system depth

Silicone glazedvertical

E4TB210 3 5/8"E4TB128 4"E5TB105 5"E55TB04 5 1/2"E6TB64 6"E7TB64 7"E8TB64 8"

Depth

E31933/4" special face cover

(use with PTB99fiberglass pressure

plate only)

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 6

Part No.

EXTRUSIONSShape Description

1/2" and 3/8" glasssnap-in adapter

E4TB80

Extrusion for backmember nose splice E0987

Extrusion for backmember splice

E1017

Extrusion for PTB89 backmember splice

(modification may berequired)

E4TB226

6" corner E6TB70

Snap-in filler

E4TB175: For E4TB173E5TB175: For E5TB173E55TB06: For E55TB03E6TB175: For E6TB173

Reducer for glasssilicone glazed verticals

E4TB129: 1/4" glassE4TB201: 1/2" glass

1/8" and 1/4" glasssnap-in adapter E4TB69

4" x 1" F anchorperimeter runner E3162

2 1/2" x 1" F anchorperimeter runner

E1094

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 7

Part No.

EXTRUSIONSShape Description

E5TB110

90 degree OS corneradapter (use with

E4TB81, E5TB223,E7TB02)

E5TB11190 degree OS cornerpressure plate

E4TB17290 degree OS corner

adapter (use withE4TB02, E4TB223)

E6TB68

90 degree IS corneradapter, butt glazed(use with E4TB01)

E4TB20090 degree OS corneradapter (use with 5"

back members)

E4TB200

90 degree OS corneradapter, butt glazed(use with E4TB81,E5TB223, E7TB02)

E4TB176

90 degree IS corneradapter, butt glazed(use with E4TB223,E5TB223, E6TB223)

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 8

Part No.

ACCESSORIESShape Description

P948Setting block for 1" glass

Thermal barrier gasket PTB94

Fixed glazing gasket PTB28: 1/8"PTB31: 3/16"

P946: EPDMP947: Silicone

Setting block for 1" glass

Face cover spliceP1628A: 5/8"P1628B: 3/4"P1628C: 1"

P1627A: 3 5/8" depthP1627B: 4"P1627C: 5" P1627D: 5 1/2" P1627E: 6" P1627G: 4 1/2"P1627M: 2 5/8"P1632A: 7"P1632B: 8"

Splice member

Splice membersilicone glazed

P1627F: 4" depthP1627H: 5"P1627J: 5 1/2"P1627K: 6" P1632C: 7"P1632D: 8"

PTB30: 1" glazed PTB29: 1/4" glazedWater dam

P1194Temporary glazing clip

Shear block forroll-over horizontal

1" single pocketwater dam

PTB93

PTB85: For E55TB03PTB86: For E4TB173PTB90: For E5TB173PTB91: For E6TB173

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 9

Part No.

ACCESSORIESShape Description

#10-24 x 3/4" type 23Phillips pan head

S270

#10-24 x 1/2" type FPhillips pan head

S128

#14 x 1 1/2" hex washerhead, type F

S359

S191#10 x 1/2" type B Phillipstruss head

S3621/4-20 x 3/4" HWH type Fmodified self threading

S139#14-14 x 1/2" type B hexhead

1/4-20 x 2" Phillips flathead, machine screw

S091

Fiberglass pressure plate(use with E3193 face cover)

PTB99

Locking lug formullion anchor

P1265: .3125" hole diameterP1266: .375"P1267: .4375"

Spacer for siliconeglazed back members PTB75

S2111/4-20 x 2 1/4" Phillips panhead, machine screw

Mullion end cap P2027

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 10

Part No.

ACCESSORIESShape Description

PTB83A PTB83B PTB83C PTB83D PTB83E PTB83F PTB83G PTB83H PTB87A PTB87B PTB87C PTB87D PTB87E PTB87F PTB87G PTB83J PTB83K PTB83L PTB83M PTB83N PTB83P

F anchor

T anchor

PTB84A PTB84B PTB84C PTB84D PTB84E PTB84F PTB84G PTB84H PTB84J PTB84K PTB84L PTB84M PTB84N PTB84P PTB88A PTB88B PTB88C PTB88D PTB88E PTB88F PTB88G

Headanchor

P2056 P2056A P2056B P2056C P2057 P2058 P2059 P2060 P2061

Back MemberFor E2680For E4TB206For E4TB81For E4TB02For E45TB02For E4TB108For E5TB02For E55TB02For E4TB210For E4TB128For E5TB105For E55TB104For E6TB64For E7TB64For E8TB64For E6TB02For E7TB02For E8TB02For E4TB223For E5TB223For E55TB223

For E2680For E4TB206For E4TB81For E4TB02For E45TB02For E4TB108For E5TB02For E55TB02For E6TB02For E7TB02For E8TB02For E4TB223For E5TB223For E55TB223For E4TB210For E4TB128For E5TB105For E55TB104For E6TB64For E7TB64For E8TB64

For E4TB02For E45TB02For E4TB81For E2680For E5TB02For E6TB02For E7TB02For E8TB02For E55TB223

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 11

Part No.

ACCESSORIESShape Description

PTB57 PTB58PTB59PTB60PTB61PTB62APTB62BPTB62CPTB62D PTB62E

Intermediateshear block

Intermediateshear block

P1771 P1771A P1771BP1771C P1771DPTB92APTB92BPTB92C

Shear blockPTB96APTB96CPTB96D

Sill anchor

PTB46 PTB47 PTB48 PTB49 PTB50PTB51APTB51BPTB51CPTB51DPTB78APTB78BPTB78CPTB78D

For E4TB81For E4TB02For E5TB02For E55TB02For E6TB02For E7TB02For E8TB02For E2680For E4TB206For E4TB245For E5TB245For E55TB245For E6TB245

Back Member

For E4TB81For E4TB02For E5TB02For E55TB02 For E6TB02For E7TB02For E2680For E8TB02For E45TB02For E4TB206

For E4TB179For E5TB121For E7TB121For E6TB121For E55TB121For E4TB143For E4TB95For E5TB107

For E4TB239For E5TB108For E55TB108

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 12

FRAME FABRICATION

Step 1: Determine Frame Size

Determine Width

∙ Check that the opening issquare and plumb at both ends.Units must be installed in a truerectangle.

∙ Measure the width of theopening at the top, middleand bottom.∙ Select the smallestdimension measured. Todetermine the frame widthto be used, subtract aminimum of 1” from thesmallest measured width,to allow a minimum of 1/2”at each jamb for shimmingand caulking. ∙ Allow a larger clearanceif necessary toaccommodate buildingtolerances, anout-of-square opening,anticipated thermalexpansion within the unitand/or as required by shopdrawings.

1/2" min. 1/2" min.

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400CW Fiberglass Installation Instructions

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Determine Height

∙ Measure the height of theopening in several places alongthe entire length of the opening.∙ To determine the frame heightto be used, select the smallestdimension measured andsubtract 1” to allow a minimumof 1/2” at sill and head forshimming and caulking. ∙ Allow a larger clearance ifnecessary to accommodatebuilding tolerances, anout-of-square opening,anticipated thermal expansionwithin the unit and/or asrequired by shop drawings.

1/2" min.

1/2" min.

Step 2: Cut Mullions to Size

∙ Verticals should be frame heightfound in Step #1 (rough openingheight minus clearances).• Vertical framing members runthrough.• Cut horizontal framing membersto the daylight opening (thedistance between verticals) minus1/32".

Step 3: Drill Holes in VerticalFraming Members For ShearBlocks

∙ In shear block assembly, theinstaller secures frame clips tothe vertical members with screws,slides the horizontal membersover the frame clips and securesthe horizontal members to theframe clips with screws.∙ Drill .201" diameter holes in thevertical framing members usingP2091 drill fixture, as shownbelow.

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 14

Step 4: Drill Slots inHorizontal

∙ Drill 0.201" x 0.281"slots in the side of thehorizontal backmember as shown inFigure 1 for aconcealed fastenercondition. Use drillfixture P2091 tolocate holes. Only thetop slot is needed inan open-backperimeter member.

Figure 1: Slot a pair of holes into the side of the horizontal backmember.

.201" x .281" slots

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400CW Fiberglass Installation Instructions

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Step 5: Fasten Splice Sleeves in Lower Segments of Verticals (if needed)

∙ Consult the approved shop drawings to see what size of screws to use whenfastening the splice sleeves to the lower segments of the verticals.∙ Drill and countersink four holes on both sides of the verticals (eight holes pervertical), in the locations shown on the approved shop drawings. The diameter ofthe holes should be appropriate for the screws being used.∙ Slide a splice sleeve into the end of the vertical mullion where the holes were justdrilled as shown below. The splice sleeve is 10" long. Half its length should beinside the mullion, and half should project out the end of the mullion.

PTB89 (fieldmodified)

P1626A P1626A

P1094

S362(bottomonly)

Vertical backmember

Hard splice

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400CW Fiberglass Installation Instructions

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Step 6: Cut Pressure Plates, Snap-on Face Covers and Snap-in Fillers to Length

∙ For vertical pressure plates and face covers not needing to be spliced, cut them tothe same length as the corresponding vertical's (rough opening height minus 1/2")clearance at both top and bottom.∙ If necessary to splice vertical pressure plates and face covers, allow a 3/8" gap forthe splice joints. The splice in a vertical pressure plate should be 2" below the splice inthe mullion, and the splice in a vertical snap-on cover should be 2" below the splice inthe pressure plate as shown in Figure 3.∙ Cut horizontal pressure plates to a minimum of the daylight opening minus 3/16"clearance at each end, or 3/8" less than the distance between verticals, and amaximum of DLO minus 1/16" clearance at each end.∙ Cut horizontal face covers, and snap-in fillers for roll-over horizontals, to the samelength as the corresponding horizontals (daylight opening).

Figure 3: Splice face covers and pressure plates as necessary.

Splice sleeve

Back member

Face coversplice (2"lower thanpressure platesplice)

Pressureplate splice(2" lower thansplice of backmember)

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 17

Step 7: MillWeep Slot inHorizontalSnap-on Cover

∙ Mill a 1/4" by1/2" weep slotalong thebottom of thehorizontalsnap-on covera maximum of1" from theback of thecover, asshown in Figure5.

Figure 5: Mill a weep slot along the bottom of the horizontal snap-on cover.

1" max.

1/4" x 1/2"weep slot

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400CW Fiberglass Installation Instructions

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Step 8: Mill Sills and Heads toClear Anchor Clips

∙ Mill sills and heads to clearanchor clips. This step isnecessary for installations thatuse tubular back members forheads and sills, not foropen-back perimeter members.∙ Where anchor clips wouldinterfere with sills and heads,notches must be cut in thebottom of the sills and tops ofthe heads to provide clearance.∙ The notch must not damagethe vertical walls of the tube,but should remove the top orbottom of the tube leaving 1/8"on each side, to a depth of 31/16" from the end of the sill orhead as shown in Figure 6.

Figure 6: Mill the head and sill horizontals to fitin the anchor clips.

3 1/16"

Width as required by head/sill anchor, leaving 1/8" oneach side

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400CW Fiberglass Installation Instructions

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Step 9:Horizontals inEnd Bay(roll-overhorizontal)

∙ For thehorizontals in theend bay, themasonry maypreventmovement of thejamb to get theshear blocks intothe horizontals.A few options areavailable.∙ A roll-overhorizontal maybe used asshown in Figure7, as no millingneeds to be doneto get the shearblock into thehorizontal.

Figure 7: Install a roll-over horizontal in the end bay.

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 20

Step 9: Horizontals in End Bay (tubular horizontal)

∙ The tubular horizontals for the end bay may need to be milled to be installed, asthe masonry prevents movement of the jamb to get the frame clips into thehorizontals. Mill the sill, head and intermediate horizontals in the final bay as shownin Figure 8.∙ The vertical mullions may also be spread apart, if possible.

Figure 8: Mill the intermediate horizontal in the end bay so it can slide over the frame clips.

9/16"3/4"

1/8"

1 3/4"

1/4"

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400CW Fiberglass Installation Instructions

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Step 10: Add Steel Reinforcement(if necessary)

• Refer to approved shop drawings todetermine whether the applicationrequires steel reinforcing.• If reinforcing is required, cut steel to6” less than the frame height.• Slide the steel into the verticalmullion from one end, recessing it 3” infrom the end of the vertical.• Drill pilot holes through the steel andthe vertical mullion at the center ofeach horizontal, and anchor the steelto the vertical using screws of anappropriate size (may not be suppliedby Tubelite). Consult TubeliteEngineering for anchor spacing andslotting of connection holes.

Screwlocation

Steel

Steel

Screw

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400CW Fiberglass Installation Instructions

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Step 11: Fasten ShearBlock (tubularhorizontal)

∙ Fasten the shear block,using S139 screws, tothe vertical using thepreviously drilled holesas shown in Figure 9.

Figure 9: Fasten the shear block to the back member.

CURTAINWALL INSTALLATION

S139

Step 11: FastenShear Block (rollover horizontal)

∙ Fasten the roll-overhorizontal shearblock, using S359screws, to the verticalusing the previouslydrilled holes. SeeFigure 10.

Figure 10: Fasten the shear block to the back member.

S359

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 23

Figure 11: Fasten the sill anchor to the vertical back member.

Step 12: Fasten SillAnchor (tubularback members atperimeter)

∙ Fasten the sillanchor to the verticalusing #14 x 1/2"self-tapping hex headscrews (S139) andthe previously drilledholes as shown inFigure 11. ∙ Head anchor issimilar.

Figure 12: Fasten the sill anchor to the vertical back member.

Step 12: Fasten SillAnchor (open backmembers at perimeter)

∙ Fasten the sill anchorto the vertical usingS139 screws and thepreviously drilled holes,as shown in Figure 12. ∙ Head anchor is similar.

S139

S139

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 24

Step 12: Fasten ShearBlock (F or T anchorat perimeter)

∙ F or T anchors can beused at the head andsill with tubular verticalsand open backhorizontals.∙ Place the F or Tanchor in the verticalmullion as shown inFigure 13. Anchor tothe masonry (anchorbolt not by Tubelite).∙ Attach a shear blockto the head or sill usingS139 screws. Sealperimeter of shearblock.

Figure 13: Attach the For T anchor to the

vertical.

Anchor bolt(not byTubelite)

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400CW Fiberglass Installation Instructions

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Step 13: AttachLocking Lug to SillAnchor (no F or Tanchor at perimeter)

∙ Attach the lockinglug to the sill anchorusing a washer andanchor bolt (not byTubelite) as shown inFigure 14.∙ Head anchor issimilar.

Figure 14: Attach the locking lug to the sill anchor.

Step 14: AttachHorizontal to Sill Anchor(tubular back membersat perimeter)

∙ Seal perimeter of sillanchor.∙ Seal the ends of thehorizontal that are goingto attach to the vertical.∙ Attach the horizontal tothe sill anchor using S270screws as shown inFigure 15.∙ Seal the screw heads.∙ Insert a 3/4" diameterethafoam rod (P1094) intothe void in the horizontaland vertical tongues.∙ Hold it approximately1/8" from the end of themullion. This is to formback-up for the sealantapplied later.

Figure 15: Attach the horizontal to the sill anchor.

Anchorbolt (notbyTubelite)

Sealant on endsof horizontal

Cap sealS270

Ethafoam rod

Seal perimeter ofsill anchor

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400CW Fiberglass Installation Instructions

Revised January 2014 [email protected] Page 26

Step 14: AttachHorizontal to SillAnchor (openback membersat perimeter)

∙ Seal perimeterof sill anchor.∙ Seal the ends ofthe horizontal thatis going to attachto the vertical.∙ Attach thehorizontal to thesill anchor usingS270 screws asshown in Figure16.∙ Seal the screwheads.∙ Insert a 3/4"diameterethafoam rod(P1094) asshown previouslyin Figure 15.

Figure 16: Attach the horizontal to the sill anchor.

Sealant aroundends of horizontal

S270 Cap seal

Seal perimeter ofsill anchor

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400CW Fiberglass Installation Instructions

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Step 15: AttachHorizontal toShear Block (For T anchors)

∙ Seal perimeterof shear block.∙ Seal the endsof the horizontalthat is going toattach to thevertical.∙ Attach thehorizontal to theshear blockusing an S270screw as shownin Figure 17.∙ Seal the screwhead.∙ Insert a 3/4"diameterethafoam rod(P1094) asshownpreviously inFigure 15.

Figure 17: Attach the horizontal to the shear block.

S270

Sealant aroundends of horizontal

Sealant aroundends of horizontal

S270

Cap seal

Cap seal

Sealperimeterof shearblock

T anchor

F anchor

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400CW Fiberglass Installation Instructions

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Step 16: Attach Horizontal to Vertical

∙ Seal perimeter of shear block.∙ Seal the ends of the horizontal that will attach to the vertical mullion.∙ Attach the horizontal member to the vertical member as shown in Figure 18. ∙ Seal the heads of the screws.∙ Tool and clean off excess sealant at the joint.

Figure 18: Attach the horizontal member to the vertical member.

S270

Sealant

Sealant aroundends of horizontal

Seal perimeter ofshear block

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Step 17: Install Water Dams

∙ Seal the end of the horizontal member across the vertical member to the oppositehorizontal with butyl. ∙ Seal end of the opposite horizontal as well before installing the water dams. Thissealant should be applied liberally.∙ Push a pair of water dams (PTB93) into the void between the horizontal rails asshown in Figure 20. ∙ This is a pressure fit, and the top of the dam must be level with the top of the glasssupport lip.∙ A single PTB30 water dam may also be used.

Figure 20: Push the water dams (PTB93) into the void between the horizontal rails.

Water dams

PTI 707 butylsealant orequivalent

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Step 17:Install WaterDams (atperimeter)

∙ Stack a pairof water dams(PTB93)between thehorizontal andverticalmullions asshown inFigure 21.∙ Seal waterdams tovertical andhorizontalwith butylsealant. Stack two water dams

(PTB93)

PTI 707 butyl sealant orequivalent

Figure 21: Install water dams and apply sealant.

Step 18: InstallGaskets

∙ Affix PTB28 gasketsand PTB94 isolators tovertical and horizontalmembers as shown inFigure 22. ∙ All gaskets are to becut long by 1/16" perfoot of length.

Figure 22: Attach the gaskets and isolators to the horizontal,shown, and vertical back members.

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Step 19: FitHorizontal Gasket toVertical Gasket

∙ Fit the horizontalgasket into the verticalgasket. ∙ To ensure a"crowded" fit, seal theintersection with thesealant as shown inFigure 23. This is acritical seal andshould be done rightbefore the glass is set.∙ Push the verticalgasket into the sealantat the water dam.∙ Tool all excesssealant into voids.

Figure 23: Seal the intersection of the horizontal and vertical gasketsright before the glass is set.

PTI 707 butyl sealant or equivalent

Step 20: Install Glassand Setting Block

∙ Glass size is calculatedas daylight opening + 1"horizontally andvertically.∙ Install glass using 4"long standard settingblocks (P946 for 1" glass)at quarter-points or asindicated on approvedshop drawings, as shownin Figure 24.∙ Make sure sealant isnot bridging or blockingthe water flow areabetween the edges ofglass and the framingsystem.∙ Hold the glass in placeusing temporary glazingclips (P1194), availableby request.

Settingblock

Figure 24: Install glass using setting blocks, which are typicallyinstalled at quarter-points.

Water flow

Glass

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Step 21: Install Glazing Pocket Closure

∙ At the perimeter, install a glazing pocket closure adjacent to the structure as shownin Figure 25.

Glazing closurepocket (E3192)

Figure 25: Install the vertical snap-on cover and pressure plate.

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Step 22: Install Vertical Snap-on Cover and Pressure Plate

∙ At the jambs, ensure weep holes are on the glass side for the pressure plates.∙ After installing the glass, install the vertical snap-on cover and the vertical pressureplates using an S362 screw as shown in Figure 26. ∙ Torque of 30-40 in.-lbs. should be used to screw on the pressure plate.∙ The vertical snap-on cover must be installed before the horizontal pressure plate.

Figure 26: Install the vertical snap-on cover and pressure plate.

Ensure weepholes are onglass side

Ensure weep holes are onglass side

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Step 23: Install Horizontal Pressure Plate and Snap-on Cover

∙ Install the horizontal pressure plate using an S362 screw as shown in Figure 27. ∙ Torque of 30-40 in.-lbs. should be used to screw on the pressure plate.∙ Be sure to seal the horizontal gasket to the vertical gasket utilizing sealant. Also sealand tool the horizontal pressure plate to the vertical snap-on cover. ∙ Seal all screw heads in the horizontal pressure plate.

Figure 27: Install the horizontal pressure plate.

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Step 24: Seal Perimeter of Installation

• Insert backer rod into the gap between the frame and the building substrate on top,sides and bottom of the installation.• Apply sealant around perimeter of frame.• Tool the sealant smooth.

Building substrate

Backer rod

Sealant