INSTRUCTIONS

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*99TA526429* Instruction Sheet Number: 99TA516151D *99TA516151* (for RCD use only)

Description: Oil Accessory Kit and Universal Kit for Paragon Screw Compressors – Rev 9

Author: C.J.D. Date: April 17th, 2019

Kit Numbers: 6BTA000300 and 06TT660093

Kit: 06TT660093 (For all Paragon Compressor models, AC and Refrigeration).

QTY ITEM Carlyle Part Number QTY

1 Oil Accessory Kit 6BTA000300 1

2 2 Bolt Economizer Flange Kit 6BTA000309 1

3 4 Bolt Economizer Flange Kit 6BTA000310 1

4 018F4120 Oil & Motor Solenoid Coil, 230 vac 2

5 EF28BZ007 Motor Cooling Solenoid Valve 1

6 EA680045 Y-1037 Liquid Injection Valve 1

7 EF19ZZ003 Unloader solenoid coils, 230 vac 2

8 HK05YZ003 Suction Pressure Transducer 1

9 HK05YZ007 Discharge Pressure Transducer 1

10 6BTA000318 12mm terminal jam nuts & Grease 1

KIT: 6BTA000300 (This kit include in the 06TT660093 kit).

QTY ITEM Carlyle Part Number Carrier Part Number

1 Oil Filter, 5 Micron 8BTB000312………………..00PPG000012800

1 5/8” Oil Solenoid Valve 8BTB000313………………..00PPG000018200

1 5/8” Check Valve 8BTB000314………………..00PPG000022101

1 5/8” Ball Valve ……………………………….EP71BA233

1 Kit, Oil Filter fittings 6BTA000308 ………………….. (ORS Sleeve, QTY 3) (8BTB000317)…………………….(00PPG000022001)

(ORS Nut, QTY 3) (8BTB000316)…………………….(00PPG000021901)

Oil Accessory Kit 6BTA000300 contains the following Parts:

Oil Filter, 5 Micron 5/8” Oil Solenoid Valve

P/N 8BTB000312 (00PPG000012800) P/N 8BTB000313 (00PPG000018200)

5/8” Check Valve 5/8” Ball Valve

P/N 8BTB000314 (00PPG000022101) P/N EP71BA233

Kit, Oil Filter fittings, P/N 6BTA000308 Pressure Transducers (HK05YZ003 & HK05YZ007) 8BTB000316 (Nut) and 8BTB000317 (Sleeve)

Oil Filter: The oil filter is a 5 micron filter that protects the compressor bearings and twin rotors from damage

by filtering out debris in the oil supply system. The oil filter mounts to the oil separator (see figure 1) and

comes with two orings installed. ORS nut (8BTB000316) and ORS sleeve (8BTB000317) are provided to

facilitate the installation of the Oil filter.

Oil Solenoid Valve: The oil solenoid valve is installed downstream of the oil filter and is a normally closed

valve that provides line isolation between the compressor and oil separator and also prevents refrigerant

migration from the compressor to the oil when the compressor is off (see figure 1). For servicing the oil filter,

verify the solenoid coil is de-energized and the oil supply line manual ball valve is in the closed position.

Work with solenoid coil P/N 8BTB000298

Check Valve: The check valve primarily prevents reverse oil flow from the compressor to the oil separator.

And secondly prevents refrigerant migration from the compressor to the oil separator in an event the oil

solenoid is temporarily removed or stuck open (see figure 1).

Ball Valve: The ball valve is a manual valve that provides additional line isolation of the oil separator if the

oil filter requires servicing/replacement (see figure 1). Verify the ball valve is in the open position prior to

compressor start.

Oil Filter Fittings: ORS nut (8BTB000316) and ORS sleeve (8BTB000317) are provided to facilitate the

installation of the oil filter and the oil supply line tee located at the top of paragon compressor.

Paragon Oil Supply General Parts Layout

Figure 1

Flow Switch, P/N 8BSB000475 or P/N 8BSB000605 (item not in this kit).

Oil Filter (8BTB000312)

5/8” Check Valve

(8BTB000314)

5/8” Oil Solenoid Valve

(8BTB000313). Works

with the solenoid coil

8BTB000298.

Control oil injection port for Slide

Valve unloader control/actuation and

compressor oil injection port.

5/8” Copper oil supply line

(Not Supplied)

Oil Separator oil supply

outlet.

5/8” Ball Valve (EP71BA233)

After brazing tubing, install the

supplied Schrader valve and cap.

Factory installed tee. Inlet oil supply

port to the compressor bearings.

Oil Flow Direction

Oil Filter fittings (2 PLCS)

(8BTB000316)

(8BTB000317)

Tube Assembly

(See 99TA516146)

00PSN000500300A (TS)

00PSN000500400A (TT)

00PSN000500500A (TU)

2BVB001046 (TV)

Oil Flow Switch should be

installed between the oil filter

and the 5/8” check valve along a

straight pipe run.

Flow switch end fitting is threaded to the

body assembly and torque to 25 ft-lbs. Do not remove or disassemble.

Oil Separator Fill procedure:

The 5/8” ball valve, EP71BA233, is provided in the 6BTA000300 kit. The ball valve should install just

downstream of the 5/8” oil supply outlet of the oil separator to the compressor, as shown in figure 1

above. The ball valve has a schrader port that can be used to fill the oil separator with oil.

The ball valve is not flow directional, so it can be installed with the schrader port between the Ball

Valve and Oil Separator or installed so schrader port is between the oil filter and ball valve. This later

installation is preferred because it allows the end user to evacuate the oil line between the ball valve and

oil solenoid valve in order to replace the oil filter or oil flow switch.

Therefore ensure the NC oil solenoid valve is de-energized (closed) so to prevent oil fill into the

compressor.

Remove the cap and schrader valve and install your oil fill hose to the schrader port.

Fill the oil separator with the recommend oil type and charge quantity, which is based on the

application duty, refrigerant, and Oil Separator type (side-by-side, over/under, or vertical) as define in

the 574-085 Application Guide located at www.carlylecompressor.com.

Once oil charge is complete, re-install the schrader valve and cap.

Make sure the ball valve is opened prior to any compressor start.

Economizer flange kit 6BTA000309 and 310

KIT: 6BTA000309 (For 06TS137, 155, 186 and 06TT266, 301, 356 Compressor Models)

QTY ITEM Part Number

1 2-Hole Brass Flange, 1 3/8” ODS DK24CA727

1 O-ring, 1.6” I.D., Neoprene KK71EW223

2 Screw, Hex HD, M12 x 1.75, 35mm LG AA06MS292

1 Economizer Screen, SST 8TB0676

1 Instruction Sheet 99TA516148

KIT: 6BTA000310 (For 06TU483, 554 and 06TV680,753,819 Compressor Models)

QTY ITEM Part Number

1 4-Hole Brass Flange, 1 5/8” ODS DK16CB302

1 O-ring, 2.4” I.D., Neoprene KK71EW229

4 Screw, Hex HD, M12 x 1.75, 35mm LG AA06MS292

1 Economizer Screen, SST 2TU1563

1 Instruction Sheet 99TA516148

Each Economizer Kit contains the following Parts:

Figure 1

Economizer Installation Instructions:

Follow recognized safety procedures and practices.

Do not remove any compressor fittings until factory-supplied holding charge has been relieved.

Verify the content of the kit is complete and according to the pictorial shown in Figure 1 and parts are

clean and free from damage.

Follow all recommend torques to ensure proper assembly.

AA06MS292 Flange Bolts

(2 Bolts for TS, TT)

(4 Bolts for TU)

Economizer Flange DK24CA727 (2 Bolt pattern for TS & TT. Not shown)

DK16CB302 (4 Bolt pattern for TU)

Economizer Screen

8TB0676 (TS, TT)

2TU1563 (TU)

O-Ring

KK71EW223 (TS, TT)

KK71EW229 (TU)

Installation for 2 or 4 bolt economizer flange (4 bolt economizer shown).

1.) Remove economizer blank-off

plate. Verify economizer port

surface is clean and free from

debris.

2.) Install economizer screen.

Verify orientation is as shown.

3.) After tubing has been brazed to

the flange, install O-ring into

economizer flange and lightly oil

the O-ring. Brazing with O-ring

installed will damage the O-

ring.

4.) Install the economizer flange

and evenly torque bolts to 90-110 ft-lbs.

4 Bolt Economizer port mounting

location (TU Models).

Torque bolts to 90-110 ft-lbs.

2 Bolt Economizer port mounting

location (TT Models).

Torque bolts to 90-110 ft-lbs.

Motor Cooling and Oil Solenoid Coil

This solenoid coil works with the 5/8” oil solenoid valve P/N 00PPG000018200 and motor cooling solenoid

valve P/N EF28BZ007 (Danfoss 032F4011).

2 Bolt Economizer port mounting

location (TS Models).

Torque bolts to 90-110 ft-lbs.

P/N 018F4120, Danfoss

replaces 8BTB000298

EF28BZ007, Motor cooling Valve.

Valve provides motor cooling by

liquid refrigerant injection into the compressors suction line.

Terminal Nuts and Grease Kit, P/N 6BTA000318

KIT: 6BTA000318 (For 06TS137, 155, 186 & 06TT266, 301, 356 & 06TU483, 554 & 06TV680, 753, 819

Compressor Models)

QTY ITEM Part Number

12 M12 x 1.75, Hex Nut Brass 8TB0928

1 Electrical Grease Compound 06TT660050

1 Instruction Sheet 99TA516149

1 Instruction Sheet 99TA516132

KIT: 6BUA000319 (For 06TU483, 554 and 06TV680, 753, 819Compressor Models) – For low voltage models 200V

and 230V

QTY ITEM Part Number

12 M16 x 2.00, Hex Nut Brass 8TU1307

1 Electrical Grease Compound 06TT660050

1 Instruction Sheet 99TA516149

1 Instruction Sheet 99TA516132

EA680045, Sporlan Y-1037 discharge liquid

injection valve. The valve provides discharge

temperature control by injecting liquid

refrigerant injection into the compressors

discharge line if discharge temperature rises above 190F.

Installation instructions

The compressor terminals are copper feed through pins with M12 or M16 metric threads. For M12 jam nuts,

torque to 15-20 ft-lb (20-27 Nm) and M16 jam nut, torque to 20-25 ft-lb (27-34 Nm). Install two jam nuts per

compressor terminal stud.

M12 Jam Nut, P/N 8TB0928 (TS, TT. TU, TV)

M16 Jam Nut, P/N 8TU1307 (TU, TV Low

Voltage 200V, 230V)

M12 Jam Nut, P/N 8TB0928 (TS, TT, TU, TV)

M16 Jam Nut, P/N 8TU1307 (TU, TV Low

Voltage 200V, 230V)

Must maintain a minimum GAP of 3mm

between the factory installed jam nut and the

field installed jam nut for all 6 compressor

terminal studs.

Terminal Grease 06TT660050:

Factory Installed Jam Nuts and Hardware.

Important: Disturbing this Nut can

jeopardize the seal integrity of the terminal Stud and Pin.

3mm

Slide Valve unloader coil, P/N EF19ZZ003

Install both slide valve unloader coils on the unloader valves as shown in the pictorial below. The coils are standard 230 vac.

The 5vdc suction pressure transducer sensor, Carlyle Part# HK05YZ003. The DC voltage can be measured across the Sig and Gnd terminals, and using the table below, can be converted to a pressure. PSIG = 33 * VDC – 16.5

The 5vdc Discharge Pressure Transducer sensor, Carlyle Part# HK05YZ007. The DC voltage can be measured across the Sig and Gnd terminals, and using the table below, can be converted to a pressure. PSIG = 101.594 * VDC - 47.33

-100

-50

0

50

100

150

200

250

300

350

400

450

500

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5

Dis

char

ge P

ress

ure

psi

g

Voltage DC

Voltage vs PSIG (Discharge Pressure)