INSTRUCTION MANUAL Sintering furnace Version 0.6
Transcript of INSTRUCTION MANUAL Sintering furnace Version 0.6
INSTRUCTION MANUAL
Sintering furnace
Version 0.6.6
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Warning
ATTENTION!
ATTENTION!
Mount on non-flammable surface material only!
Take out the furnace with the assistance of two persons. To do so, each person will take a side
by holding the bottom of the furnace with one hand and the top side with the other hand.
Do not pull out the furnace by its support in order to avoid damages.
CAUTION:
PLEASE READ THE INSTRUCTIONS
CAREFULLY BEFORE OPERATING
THE FURNACE.
When operating the furnace a Refractory support must always be on the lift tray!
Only use ZrO2 powders, with recognized approval for use in dental furnaces.
During use, the area around the furnace table is very hot; approach and contact
with the table should be only when the furnace is cold
Dental work must only be placed on the furnace table.
Avoid placing or resting objects on any area of the furnace except the rest
table.
In the event of an external power failure while the furnace is in operation:
1) Disconnect the power supply cord from the electrical power outlet.
2) Lower the table by inserting the crank supplied, into the hexagonal
screw located at the back of the furnace.
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Location and environmental conditions:
a) Altitude up to 2000m;
b) Ambient Temperature 5ºC to 40ºC;
c) Maximum relative humidity 80% for temperature up to 31ºC decreasing
linearly relative humidity at 40ºC;
d) Mains supply voltage fluctuations up to + - 10% of the nominal voltage;
e) Transient over voltages typically present on the mains supply category II.
Applicable rated pollution – Degree “2”.
Place the furnace on a flat surface more than 10cm away from left, right and
back walls and do not place anything inflammable near the furnace. Avoid direct
sunlight on the furnace.
Avoid strong air (like ventilator) to blow on the furnace. It may cause instability
of the temperature reading when table is opened.
Rating & Fuses:
230V 50Hz/60Hz, 200V50Hz/60Hz 8A
Fuse F1 (on Power Card) - Rated: 250V, 8A
Fuse Mains 10X38 gr (2 provided in L &N) - Rated: 500V, 16A
Caution!
Risk of electric shock
Caution!
Hot surface!
Caution! Risk or Danger Refer to documentation.
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Fuse Contactor 14X51 gr - Rated: 500V, 20A,
100V, 115V, 60Hz, 15A
Fuse F1 (on Power Card) - Rated: 250V, 8A
Fuse Mains 10X38 gr (2 provided in L &N) - Rated: 500V, 25A
Fuse Contactor 14X51 gr - Rated: 500V, 20A,
Standards and approvals:
1) CE – Tested to 61010-1:2001 (2nd Edition); EN 61010-
1;2001(2nd Edition)
2) ICES-003 Issue 4:2004 CAN/CSA-CE/IEC CISPR 22:02
3) Intertek ETL Listed Conforms to UL Std. 61010-1
Certified to CAN/CSA Std. 61010-1
C us
4006694
Conforms to UL Std. 61010-1 Certified CAN/CSA Std. 61010-1
“This product has been tested to the requirements of CAN/CSA-C22.2 No. 61010-1, second
edition, including Amendment 1, or a later version of the same standard incorporating the same
level of testing requirements
Power Source:
Connect the furnace to a grounded power outlet socket. Be certain that the
power supply conforms to the electrical specifications of the SINTRA/SINTRA
PLUS.
A single source of electricity must be used.
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Table of Contents
1. Furnace Installation ............................................................................................. 6
1.1 Unpacking ....................................................................................................... 6
1.2 Air cooling connection .................................................................................... 6
1.3 Furnace Connection to Power Outlet .............................................................. 7
2. General Description ............................................................................................... 8
2.1 Connections and Controls ............................................................................... 8
2.2 Data Keys ........................................................................................................ 9
2.3 Control Keys: .................................................................................................. 9
2.4 Programming keys & Parameters Field: ......................................................... 9
2.5 Display: ........................................................................................................... 9
2.6 Sound Messages: ........................................................................................... 10
3. Initial Operation ................................................................................................... 11
3.1 Power Switch: ............................................................................................... 11
3.2 Set-Up possibilities: ...................................................................................... 11
3.3 Idle Mode: ..................................................................................................... 11
3.4 Programming mode: ...................................................................................... 12
3.5 STEP Programming ....................................................................................... 12
3.6 Entering and Changing Parameter Data while in editing mode .................... 13
3.7 Parameters and their limitations .................................................................... 14
4. The Firing Cycle .................................................................................................. 18
4.1 Starting the Firing Cycle ............................................................................... 18
4.2 Canceling a Cycle.......................................................................................... 18
5. Built –in Program ................................................................................................. 19
6. Supplementary Features ....................................................................................... 27
6.1 The Menu Key ............................................................................................... 27
6.2 SINTRA PLUS - Fast Cycle ......................................................................... 27
6.3 Accessories .................................................................................................... 30
7. Technical Specifications ...................................................................................... 32
7.1 General: ......................................................................................................... 32
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7.2 Warranty: ....................................................................................................... 32
7.3 Disclaimer: .................................................................................................... 32
8. Maintenance ......................................................................................................... 33
1. Furnace Installation
1.1 Unpacking
Check the contents of the shipping carton and compare content with the list below.
Take out the accessories and check the contents:
o Remove carefully the polyethylene foam.
o Lift out the furnace carefully, and positioning it on its base.
o DO NOT lift the furnace by the lift shaft.
o Store the carton and the polyethylene foam for future use.
1.2 Air cooling connection
To operate the furnace with the Air cooling feature, the following is required:
Compressor. Max 10 Bar Air installation
Air connections set includes:
A pressure point preferably with Ball Valve, in order to enable opening or
closing of the air flow. A quick-connect fitting that should be connected to
the pressure point.
The fitting should be with an appropriate edge (for 6 x 8 polyurethane tube).A
6 x 8mm Polyurethane Tube with female fitting (1) is provided with the
furnace’s accessories. It should be
installed into the male Quick-
Connect Fitting (2), which is lo
Electrical Mains cord
1 sintering firing table
2 sintering trays(crucibles)
2 cover
Sintering beads, 100 g
Lift emergency key
Air connection tube 6X8 w/female fitting.
User manual
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cated on the filter in the back of the furnace. The other end of the
polyurethane tube should be connected to the pressure point.
POINTS TO NOTE:
The Air pressure is not mandatory to operate the furnace.
1.3 Furnace Connection to Power Outlet
Unit shall not be positioned so that it is difficult to operate the
Disconnected device – attachment plug.
A readily accessible socket outlet shall be installed in the proximity of unit.
A SINGLE SOURCE OF ELECTRICITY MUST BE USED.
Check and ensure that the main power switch at the rear of the furnace is turned
off.
Connect the electrical power cord into the furnace power inlet.
Plug the electrical power cord into the wall power outlet.
Switch the MAIN POWER switch ON (located on the rear panel). You will hear
a single beep. The furnace is now in Stand-by mode. The word “ON” will
appear in the program field.
Press the ON/OFF key on the front panel. The furnace is now in idle mode.
Press the [STOP/LIFT] key - the platform will descend automatically.
PLACE THE REFRACTORY SUPPORT (SINTERING PLATFORM) ON THE
TABLE.
The furnace is now ready for the Initial Operation Procedure.
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2. General Description
This Chapter describes the controls of your SINTRA/SINTRA PLUS furnace
and their functions.
2.1 Connections and Controls
FRONT PANEL
The furnace controls are located on the front panel and are divided into four
sections:
1. Data keys
2. Control keys
3. Programming keys & Parameter Field
4. 3.5" LCD full color display
REAR PANEL
The main switch and the furnace connections are located on the rear panel.
1. Power switch
2. Hexagonal screw
3. Inlet
4. Muffle access
5. Power cord outlet
6. Air filter with pressure male fitting
7. USB connections
.
8.
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2.2 Data Keys
Data keys are for the inserting, deleting, and changing of data.
The data keys are:-
NUMBERS From numbers 0-9.
ENTER (ENT) Confirms the selection of a program or a
parameter.
CLEAR (CLR) Cancels the previous key selection.
SCR (SCREEN) Access the graphic screen; return to data screen
MENU Access to all setup of the furnace
2.3 Control Keys:
The 4 control keys are:-
ON/OFF Turns the furnace on/off. Switching to Idle mode.
STOP/LIFT Raising and lowering the platform.
Interrupting a firing cycle.
START Starting a firing cycle.
STEP allow to reach the second, third, fourth & fifth
heating parameters and same in the 5 cooling steps
2.4 Programming keys & Parameters Field:
PROG - (PROGRAM) Sets the furnace into the mode for program
selection.
Arrows keys Enable the user to reach the desired Parameter for
Programming.
Parameter Field 10 Parameters which may be used in the programming
of a cycle are selected by using the Arrows
2.5 Display:
The “data” screen displays the data information.
The data information displayed can be either the temperature or the time.
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The “program” screen displays either the selected program 0-199 (SINTRA),
200-249 (SINTRA PLUS) or the clear sign [--].
The symbol C or F is displayed together with the temperature, and the
symbol MIN is displayed with the time.
2.6 Sound Messages:
The tone sound is a useful indicator for key selection and operation procedures.
A double tone sounds when there is an incorrect key selection or
choice of data.
A repetitive tone sounds at the end of a firing cycle.
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3. Initial Operation
3.1 Power Switch:
To start the furnace, press the power switch located on the rear panel to the
ON position, the furnace is now in the Stand -by Mode.
By pressing the ON/OFF button on the front panel, the furnace is turned on.
This mode is called the Idle Mode. The temperature will not rise and will
remain in STAND –BY mode. The logo of the SINTRA/SINTRA PLUS is
displayed.
3.2 Set-Up possibilities:
In order to enter the Diagnostic mode you have to turn the furnace OFF from
the front panel by pressing the ON/OFF key. Now the furnace is in the "SCR"
status.
3.3 Idle Mode:
Press the [ON/OFF] key located on the front panel, the furnace is now ready
for Program selection.
POINTS TO NOTE
It is very important that you keep the firing chamber closed in the idle mode to
prevent moisture from entering the muffle.
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3.4 Programming mode:
PRESS" Prog" + Program number"XXX" + ent
Then press " menu" + "3" to edit
Using the arrow keys enter any number and to toggle between the parameters.
3.5 STEP Programming
Following the initial programming of the first RAMP1+Temperature 1+ delay 1,
proceed to the programming of each following step.
Select the button "STEP" following the programming of the delay 1. After the
programming of each delay, the "STEP" button can be press to program the
following set of parameters: Ramp 2, High Temp 2, Delay 2, and so forth.
This sequence is repeated for each set of 3 parameters for heating and cooling.
The SINTRA/SINTRA PLUS gives you the possibility to program 5 completed
heating STEPS and 5 complete cooling STEPS.
POINTS TO NOTE
If you want to change the selected
program, press the “CLEAR” key and re-enter
a different program number (0-199 for SINTRA
or 200-249 for SINTRA PLUS).
The firing chamber temperature is displayed
during the program mode.
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3.6 Entering and Changing Parameter Data while in editing
mode
By Pressing the Arrow keys, you select the desired parameter and the value
appears on the data display.
Using the data keys, enter the parameter data you require (for the programs).
Using this method continue to toggle through your parameter, checking or
entering data as required.
Press the “ENTER” key when finished to introduce or to change all the required
parameters.
EXAMPLE 1
Entering a START TEMP of 120C and HEAT RATE 70C/min High Temp
1500 delay 2:00 :
Press "Prog+XXX+ent" then press "Menu" + "3"
1. Press the Arrow key until the (degassing) will be indicated.
2. Press the keys [1], [2], [0].
3. Press the Arrow UP key, until the HEAT RATE display will be
indicated.
4. Press: "70"
5. Press the Arrow UP key, until the High temp display will be
indicated.
6. Press: "1500"
7. Press the Arrow UP key, until the delay 1display will be indicated.
8. Press: "2:00"
9. Press ENTER key.
EXAMPLE 2
Multiple steps: Entering a START TEMP of room temp C and ramp
70C/min High Temp 1000 delay 1:00. Ramp 2: 15C/min High Temp2: 1500
delay 2: 2:00
Press " Prog +XXX+ Ent " then press "Menu" + "3"
1. Press the Arrow key until the [degassing] will be indicated
2. Press the keys "clear", will result "- -" on the display panel
3. Press the Arrow UP key, until the HEAT RATE display will be indicated
4. Press"70"
5. Press the Arrow UP key, until the High temp display will be indicated.
6. Press" 1000"
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7. Press the Arrow UP key, until the delay 1display will be indicated
8. Press"1:00"
9. Press STEP key.
10. Press the Arrow UP key, until the HEAT RATE2 display will be indicated.
11. Press"15"
12. Press the Arrow UP key, until the High temp2 display will be indicated.
13. Press" 1500"
14. Press the Arrow UP key, until the delay 2display will be indicated.
15. Press "2:00"
16. By pressing " ent" all the program will be saved and ready to start.
3.7 Parameters and their limitations
Parameter Degassing
Function The temperature for degassing (in C or F).
Will open the table by one cm until this temperature and
activate the active degassing
Limits 100C to 250C
212F to 482F
Comments Not obligatory in order to run a program. Used to purge
muffle before cycle when using acid based coating and
coloration.
Parameter Ramp 1
Function The speed of rising temp in the first step
Limits 1 to 70 degrees C / mins
33 to 158 degrees F / mins
Comments Ramp 1 is mandatory.
Parameter HIGH TEMP 1
Function The temperature (in C or F) to be reached at the end of the
Ramp1
Limits Up to 1600 C degrees.
Up to 3000 F degrees.
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Parameter TEMP DELAY 1
Function The duration of time that the furnace will remain at the HIGH
TEMP1 before the firing chamber is opened or before the
temperature will continue to Ramp2,3,4,5 (if defined).
Limits 1 minute to 4 hours and 30 minutes (specified in hours and
minutes).
POINTS TO NOTE
If the " STEP" button is pressed after the 3 initial parameters
This sequence of data entry can be repeated:
Start temp/ramp/high temp/ delay
Ramp2/ high Temp2/ delay2+ step
Ramp3/ high temp3/delay3+step
Ramp4/ high temp4/ delay4+step
Ramp5/ high temp5/delay 5
Cooling temp1/cooling ramp /delay1 + step
Cooling temp 2/ cooling ramp2 /delay 2+step
Cooling temp 3…………
If the 'STEP" button is not selected, the furnace will jump
automatically to the cooling "1" if again the "STEP" button will not be
pressed the cooling will be natural.
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Parameter HIGH TEMP 2-3-4-5
Function The temperature (in C or F) to be reached at the end of the
Ramp2
Limits Up to 1600 C degrees.
Up to 3000 F degrees.
Parameter TEMP DELAY 2-3-4-5
Function The duration of time that the furnace will remain at the HIGH
TEMP2 before the firing chamber is opened
Limits 1 minute to 4 hours and 30 minutes (specified in hours and
minutes).
Parameter Cooling steps1-5
Function Control the cooling rate of the furnace
Limits Ramp of cooling+ Temperature to reach+ delay for each
cooling step up to 5 steps
Comments Furnace stabilizes the cooling to a requested temperature
according to the cooling time request.
If the time is too short and out of the
furnace's time range, the furnace will ignore
it.
The furnace has an optional additional delay
(6th) for colored ZR. At the end of the
cooling at the requested temperature the
furnace will performed an additional
holding
The parameter to programmed are three:
1- Temperature to reach
2- Time to reach this temperature/ Ramp
3- Holding time at the cooling temp
Parameter Active cooling
Function Start of the active cooling to fasten the cooling time.
Limits
Comment
Up to 500 C / 932 F degrees
For the SINTRA PLUS (fast cycles) this is not applicable.
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POINTS TO NOTE
When programming data into a parameter, check that the data
is correct and that it correlates with the other parameters.
Remember that parameters have limits, if you enter data above
or below these limits the data will not be accepted.
In the event of an error, the warning will be seen on the screen
by pressing START and the firing cycle will not start. This
parameter isn’t logical or it is out of the permitted limits.
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4. The Firing Cycle
4.1 Starting the Firing Cycle
A short press (audio single beep) to lower the platform. The firing
cycle will not start until the platform is completely lowered.
A long press (audio double beep) is heard when platform rises. Place
sintering crucible with restorations on the ceramic firing table.
Select a program number + Enter.
Press the [START] key.
The firing cycle will automatically start when the firing chamber
temperature reaches the temperature selected for the default START TEMP
(60 C /140 F). The relevant function will be shown on the screen. You
can see the graph of your cycle by pressing "SCR" simultaneously with the
cycle progression, showing the actual status of the cycle.
When the firing cycle has finished and the platform is in the lowest
position the double tone sound will be heard. The platform can be open
manually only below 450 C/ 840 F within cycle by pressing the stop
button – Normal opening will occur at 150 degrees. This safeguards the
life of the heating elements and assures that the muffle provides constant
temperature uniformity. (Different for the SINTRA PLUS cycle)
4.2 Canceling a Cycle
Should you wish to cancel the program in the middle of a firing cycle, press
the [STOP/LIFT] key. The platform is lowered and the furnace remains in the
selected program mode. The platform will open only below 450 C/ 840 F
degrees.
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5. Built –in Program
Please find below a short explanation about the recent feature that has been
implemented into the SINTRA/SINTRA PLUS
The preprogrammed sintering cycles are as follows:
Prog 1 : Shenpaz Program
Prog 2: Katana-multi-layer
Prog 3: Metoxit unit
Prog 4: Metoxit Bridge
Prog 5: Spark
Prog 6:Degudent Single crown
Prog 7:DegudentBridge 1
Prog 8:Cercon HT Bridge 2
Prog 9: Cercon
Prog 10: Sirona / YZ Vita
Prog. 12: LAVA
Prog 100: Zirlux standard cycle for single crown
Prog 101: Zirlux standard bridge cycle
IN SINTRA PLUS only -
Prog 200: Zirlux fast cycle single crown
Prog 201: Zirlux fast cycle 2-3 unit bridge
POINTS TO NOTE
The programs in the SINTRA/SINTRA PLUS memory bank have a
manufacturers' variance of 25C to 30C degrees. Please check with the
zirconia manufacturer for accurate programming.
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Prog. 1: ZirkonZahn
Degazing 250 C
Ramp 1 10 C
High temp1 920
Temp Delay 20:00
Ramp 2 15 C
High Temp2 1500 C
Temp Delay 2:00
Cooling to Temp Time and delay ----
By Time minimum ----
Active cooling 450 C
Prog. 2: Katana Multi Layer
Degazing - C
Ramp 1 4 C
High temp1 500
Temp Delay 00:00
Ramp 2 15 C
High Temp2 1400 C
Temp Delay 2:00
Cooling to Temp 500
By Time minimum 3:00
Active cooling -- C
Prog. 3: Metoxit single
Degazing - C
Ramp 1 10C
High temp1 1500
Temp Delay 01:00
Ramp 2 C
High Temp2 C
Temp Delay
Cooling to Temp C
By Time minimum
Active cooling -- C
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Prog. 4: Metoxit bridge
Degazing - C
Ramp 1 5 C
High temp1 1500
Temp Delay 1:00
Ramp 2 C
High Temp2 C
Temp Delay
Cooling to Temp C
By Time minimum
Active cooling -- C
Prog. 5: Spark
Degazing 200C
Ramp 1 15 C
High temp1 900
Temp Delay 0:05
Ramp 2 15C
High Temp2 1450C
Temp Delay 00:30
Cooling to Temp 900C
By Time minimum 00:55
Active cooling -- C
Prog. 6: Degudent Single
Degazing 200C
Ramp 1 12 C
High temp1 900
Temp Delay 0:15
Ramp 2 12C
High Temp2 1450C
Temp Delay 2:00
Cooling to Temp 900C
By Time minimum 1:50
Active cooling -- C
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Prog. 7: Degudent Bridge 2
Degazing 200- C
Ramp 1 8 C
High temp1 900
Temp Delay 0:30
Ramp 2 8C
High Temp2 1450C
Temp Delay 2:00
Cooling to Temp 900C
By Time minimum 2:18
Active cooling -- C
Prog.: 8 Degudent
Degazing - C
Ramp 1 23C
High temp1 900C
Temp Delay
Ramp 2 11C
High Temp2 1500C
Temp Delay 2:25
Cooling to Temp
By Time minimum
Active cooling
Prog. 9: Bridge Cercon HT
Degazing - C
Ramp 1 7 C
High temp1 860C
Temp Delay
Ramp 2 2C
High Temp2 1350C
Temp Delay 2:00
Cooling to Temp
By Time minimum 4:30
Active cooling
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Prog. 10: Sirona/Vita YZ
Degazing - C
Ramp 1 25 C
High temp1 1300
Temp Delay
Ramp 2 8C
High Temp2 1530C
Temp Delay 2:00
Cooling to Temp
By Time minimum
Active cooling 450C
Prog. 100 Zirlux single
Degazing
Ramp 1 10 C/min
High temp1 700°C
Temp Delay
Ramp 2 5C/min
High Temp2 1550C
Temp Delay 2:00
Cooling to Temp
By Time minimum
Active cooling
Prog. 101 Zirlux bridge
Degazing
Ramp 1 10 C/min
High temp1 700°C
Temp Delay
Ramp 2 5C/min
High Temp2 1500C
Temp Delay 2:00
Cooling to Temp
By Time minimum
Active cooling
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Prog. 200 Zirlux single – FAST CYCLE (SINTRA PLUS ONLY)
Degazing
Ramp 1 30 C/min
High temp1 1000°C
Temp Delay
Ramp 2 10C/min
High Temp2 1500C
Temp Delay 2:00
First open 6 cm
Holding time 2:00
Step 1 cm
Prog. 201 Zirlux bridge – FAST CYCLE (SINTRA PLUS ONLY)
Degazing
Ramp 1 20 C/min
High temp1 1000°C
Temp Delay
Ramp 2 5C/min
High Temp2 1500C
Temp Delay 2:00
First open 6 cm
Holding time 2:00
Step 1 cm
For your convenience, ZIRLUX ST1 programs have been preprogrammed and are
included in this SINTRA and SINTRA PLUS unit.
Program no. 103: 1-5 units (not including pontics)
Program no. 104: 2-5 units (including pontics)
Program no. 105: 6-9 units
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parameters Zirlux 1-5-
Pr103
Zirlux 2-5-
Pr104
With Pontic
Zirlux 6-9-
Pr105
degasing - - -
Ramp1 10 c⁰⁄m 7 c⁰⁄m 7 c⁰⁄m
Hightemp1 200 c⁰ 200 c⁰ 200 c⁰
Delay 1 - - -
Ramp2 6 c⁰⁄m 4 c⁰⁄m 4 c⁰⁄m
Hightemp2 500 c⁰ 500 c⁰ 500 c⁰
Delay 2 - - -
Ramp3 10 c⁰⁄m 10 c⁰⁄m 10 c⁰⁄m
Hightemp3 900 c⁰ 900 c⁰ 900 c⁰
Delay 3 - - -
Ramp4 4 c⁰⁄m 4 c⁰⁄m 3 c⁰⁄m
Hightemp4 1530 c⁰ 1530 c⁰ 1530 c⁰
Delay 4 2:00 H 2:00H 2:00 H
Cooling ramp1 12 c⁰⁄m 11 c⁰⁄m 7 c⁰⁄m
Temp to 800 c⁰ 800 c⁰ 800 c⁰
Natural cooling + + +
Sample of screen graph showing a program with 4 heating steps and 3 cooling.
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Overview of a cycle
The furnace will raise the table and close the muffle opening in order to start the
preheating of the table and muffle.
IF the degassing feature is chosen, the heat up ramp rate is 15 C /59 F/ min. until
degassing temperature.
The furnace will remain at each designated High Temperature until the user defines
the desired delay times 1 through 5. Possibility of up to 5 sets.
Upon the completion of the Final delay time the table will cool to ambient
Temperature and descend. Zirconia sintered work is completed.
At the end of the process, the 5 audio double-beep will be heard.
The SINTRA furnace will cool down to below 150 C.
NOTE: Different in the SINTRA PLUS.
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6. Supplementary Features
6.1 The Menu Key
Supplementary features can be reached by selecting the Menu Key. This key
allows you to reach the internal menu for options and setups.
Each one of the above option can be reach by selecting the associated
"number".
Once an option I selected, follow the instruction provided in the display
screen.
6.2 SINTRA PLUS - Fast Cycle
From program numbers 200 to 249 fast cycle is available. (50 fast cycles)
These cycles implement both fast start and permit rapid opening.
These cycles start from any temperature below 300 degrees centigrade by
pressing "Start" a second time on any temperature below 300 centigrade.
In programs ranging from 200 to 249, the opening of the furnace will be automatically
at 900 C degrees centigrade the furnace will open one (1) centimeter automatically
and cool down to 800 C degrees.
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In addition to the automatic opening, 3 new cooling parameters are automatically
accessible (replacing conventional cooling parameters):
OPEN definition: This is the distance of the table opening once the furnace reached
800 C degrees. The default is an opening of 7 cm from the 1cm opening (for the 900C
to 800C). The opening range can be set from 1cm to 15cm.
TIME definition: This is the time to hold at the new position. Default 1:00 min
STEP definition: This is the distance for the next distance opening default 1cm
The last two parameters will reoccur until the door is fully opened.
The fast cycles are recommended for 5-6 single units, or 2-3 bridges of 3 units.
For best result on fast cycle, raise the temperature by 50 C degrees for sintering in the
fast cycle mode.
There are two modes of running the SINTRA PLUS in Normal heat ramp or Slow
heat ramp. The default is the (normal ramp) on the SINTRA PLUS 115v.the furnace
will hold at 150 C degrees before every cycle
The active mode screen can be reached in the oven data from the Logo screen. (see
below image and instructions on accessing the screen).
The Normal Mode, the furnace is running in Full heat ramp if there is a stable
electrical supply, the furnace mode remains as Normal, and there is no need to
modify. If the contactor for any reason began to jump (clicking noise), the MODE
needs to be changed to SLOW mode.
In this mode, the first ramp until 300 C was modified to a slower ramp hence adapted
to the available electricity supply. This mode might slightly lengthen the cycle.
The default value in Sintra 11 V is (Slow) in the Sintra plus 115 is (normal) holding at
150C degrees.
How to reach the heat ramp MODE:
In Logo screen:
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Checking which MODE is active:
Select "SCR" button
Select "Ent" button to open "oven data" information -
Following the HZ number you will see slow (S) or normal (N)
How to change of Mode:
Go back to Logo screen, by selecting the "SCR" button.
Selected again the "SCR" button to access the Diagnostic Menu.
Press button "4" on keyboard to select: "Elevator time setting"
Then press either button "4" or "5".
"4" is normal or "5" slow. See below image.
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Following the change go back to "oven data" and check that the change appear on the
right side of the screen. Example (S).
Note that the furnace in normal mode at 115 V will stand by at 150
degrees centigrade to avoid a burning of the heating fuse
6.3 Accessories
2 Sintering trays
2 Sintering cover
100 gr firing beads
! ! ! Warning ! ! !
1-Do not use any tray for fast cooling cycle
Place the work directly on the base of the sintering refractory
table
Fast cooling will cause the tray to crack.
2- Do not place the tray on a cold ceramic or metallic
surface, the tray can be removed from the firing table only
once completely cold.
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With the evolution of materials some of the characteristics of this
product may be adapted to the new products requirement
without prior notice.
! ! ! Warning ! ! !
The sintering beads are for
for DENTAL purpose only .
Not to be used with temperatures exceeding
1800 C / 3272 F
Do not eat. Do not swallow
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7. Technical Specifications
7.1 General:
Dimensions: 37X43X75 cm 14.6'X17"X5"
Weight: 60 Kg 132 Lb
Firing chamber: D 95mmXH 140mm D 3.7"X H 5.5"
Main input: 230V AC 50 Hz 115 Volt AC 60 Hz
200V AC 50 /60Hz 100 Volt AC 50 /60Hz
7.2 Warranty:
ShenPaz Dental Ltd. warrants that the non-consumable parts of this product including,
but not limited to, the muffle are not defective for a period of one (1) year or 3500
hours.
In the event that this product proves defective within a period of the one (1) year or
3500 hours of work from the date of shipment to Buyer, Buyers' exclusive remedy
shall be at ShenPaz Dental Ltd. option; either replacement of the product or defective
part or component, free of charge.
7.3 Disclaimer:
DISCLAIMER of Consequential Damages: ShenPaz Dental Ltd. hereby disclaims
any liability for loss or damage, direct or consequential that results from the use f this
product.
Disclaimer of ALL other Warranties:
THERE ARE NO OTHER WARRANTIES OR ANY KIND, EXPRESSED OR
IMPLIED, CONNECTED WITH THE SALE OF THIS RPODUCT. SHENPAZ
DENTAL LTD. SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY.
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8. Maintenance
Before carrying out furnace maintenance, or in the event of a
mechanical failure, switch off the electrical supply by the POWER
switch located at the back of the furnace, and disconnect the power
supply cord.
Opening of the furnace may only be carried out by a technician
recommended by your furnace supplier.
Unauthorized opening of the furnace will invalidate the guarantee. The
manufacturer empowers your supplier to carry out certain repairs and maintenance
Cleaning:
a) Turn off the furnace from the main switch (located on the rear
panel.
b) Disconnect the furnace from the electricity. In case the
furnace's surface is hot – leave it unplugged until the furnace
would cool down completely.
c) Clean the furnace using dry cloth only.
d) DO NOT clean the furnace using any cleaning agents, but
dry cloth only.
We thank you for choosing the SINTRA/SINTRA PLUS, Zirconia sintering furnace
for your laboratory needs.
For any questions or additional support, please contact us and we will look forward to
assisting you.
ShenPaz Dental Ltd. 5 HaTasia Street, Ramat Gabriel Industrial Park Migdal HaEmek Phone: +972 (04) 6666902 or +972 (03) 562 0428 Fax: +972 (04) 6042040 Email: [email protected] www.shenpaz.com