Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer...

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Cincinnati, OH 45241-4807 USA Pizza Oven/Warmer Combo Instruction Manual Model #5591 Part No. 42873 Revised February 1998

Transcript of Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer...

Page 1: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Cincinnati, OH 45241-4807 USA

Pizza Oven/Warmer ComboInstruction Manual

Model #5591

Part No. 42873Revised February 1998

Page 2: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

SAFETY PRECAUTIONS

NOTEThe information, specifications and illustrations contained in this manual representthe latest data available at time of publication. Right is reserved to make changes asrequired at the discretion of Gold Medal Products Company without notice.

Any alterations to this equipment will void the warranty andmay cause a dangerous situation. NEVER make alterationsto the equipment.

Always wear safety glasses when servicing this equipment.

Machine must be properly grounded to prevent electrical shockto personnel.Do NOT immerse the equipment in water.Always unplug the equipment before cleaning or servicing.

This equipment is designed and sold for commercial use only. Thisequipment is not to be used by the consumer in home use. Do not allowdirect contact of this equipment by the public when used in food servicelocations. Only personnel trained and experienced in the equipmentoperation may operate this equipment.Carefully read all installation instructions before operating the equipment.

NEVER put your fingers or any object into the heating area.We do NOT assume any liability for injury due to carelesshandling or operation of this equipment.

Page 3: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55911

GENERAL DESCRIPTION

This manual provides instructions for operating, cleaning, and maintaining the Gold Medal PizzaOven/Warmer Combo.

The Pizza Oven/Warmer Combo unit is produced using high quality components and will provideyears of trouble-free operation when properly operated and maintained. Please read this Manualbefore operating your combination unit.

The Pizza Oven/Warmer Combo unit has a self-contained oven to bake refrigerated or frozenpizzas, with a rotating display rack in a heated and lighted Display Area. The Oven is thermostati-cally controlled, and does not require setting or adjustment. The Display area is heated by athermostatically controlled element at the bottom of the display area, and is illuminated by fourincandescent bulbs in the cabinet ceiling. A tempered glass door and side panels provides easyaccess and viewing of product in the display area.

A removable Baking Rack can be positioned at three different levels to provide optimum bakingconditions. The downward pivoting Oven Door provides access to the oven, and a Crumb Pan atthe bottom of the oven compartment catches crumbs and spills, and removes easily for cleaning.

An optional Peel (a long-handled spatula) is recomended for putting pizzas in the oven, and fortransferring pizzas from the oven to the display rack.

SPECIFICATIONS

CAPACITYOven — 14" diameter Pizza.Display Area — Unit can hold a maximum of three 14" pizzas.

ELECTRICAL120 Volts, 60 Hz. 1760 Watts, 14.6 Amps. 6 foot grounded Power Cord supplied.

DIMENSIONS18" wide x 18" deep x 30" high.

WEIGHTApproximately 80 pounds.

Page 4: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55912

UNPACKING

Check the contents and all wrappings when unpacking your unit. Inspect all parts for damage thatmay have occurred during shipping. Report any damages or shortages to the carrier. \NOTE:Save all packing materials if filing a damage claim.

SETUP1. Position the Pizza Oven/Warmer Combo unit upright on the counter.2. Remove the pizza tray (from Oven), display carousel (display area), and crumb pan

(bottom of oven).3. Clean Oven, Pizza Tray, and Crumb Pan as described in the the CLEANING section.4. Clean the tempered glass door, side glass panels and metal surfaces of the cabinet as

described in the CLEANING section.5. Slide the pizza tray into the oven. The tray should be set level on four side pins - start on

the center pins. Note the tray has location notches to the front end of tray that locate to thefront two side pins. These notches hold the pizza tray in position when product is beingremoved. Move the pizza tray up or down to suit your pizza, if needed.

6. Install Display Carousel. Put the bottom of the Display Carousel on the pivot pin at centerof the display area floor. Move the top of the display carousel to the motor coupling.Locate coupling, line up holes and insert two keeper pins.

7. Insert the crumb pan in the opening below the oven door.8. Make sure power switch is in the OFF position, then plug the power cord into a 120 volt,

15 amp, ground according to Local Code, receptacle.9. The Pizza Oven/Warmer Combo unit is now ready for operation.

MACHINE OPERATION

The Pizza Oven is designed to operate at a thermostatically controlled temperature of approxi-mately 450º F. The oven is left on between baking cycles. Testing to determine correct bakingtime may be necessary to compensate for the fixed oven temperature. We recommend testingbefore the first day of service.

Pizzas will retain freshness longer if left whole when displayed. If possible, do not cut pizzas untiljust before serving. While the Display Area holds the pizza at its best serving temperature, planyour baking so that pizza is displayed less than two hours for best appearance.

THE CONTROL PANEL CONSISTS OFDISPLAY SWITCH

For applying power to the bulbs, motor, and display heating element.OVEN SWITCH

For applying power to the oven heating elements.TIMER SWITCH

For starting the time cycle.TIMER KNOB

For setting the time period.

Page 5: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55913

OPERATING INSTRUCTIONS1. Press the display switch ON. The display lights will come on, the display rack will begin to

rotate, and the display area will start to heat. The display area temperature will stabilizebetween 160º to 170º F in approximately 20 minutes.

2. Press the oven switch ON. Allow oven to preheat for approximately 20 minutes.3. Follow the pizza manufactures recommendations for preparing pizzas. Place the pizza in

the oven, using a peel (a long handled spatula), and close the oven door.4. Baking time is set with the timer knob. If adjustment is necessary, rotate the timer knob.

The numbers indicate approximate baking time in minutes.5. Press the timer switch ON. This will start the baking timer.6. When the pizza has baked for the set amount of time, an audible signal (buzzer) will be

heard. Press the timer switch OFF to cancel the buzzer.7. Place a 14" diameter pizza pan on the counter to receive cooked pizza.8. Open the oven door. Remove the pizza from the oven using a peel. Transfer the pizza to

the pizza pan. If you will serve slices, quickly cut the the pizza into slices before placing iton the pizza pan. Remember that slices may not hold their appearance as long as wholepizzas.

9. Open the tempered glass door and place the pizza pan on the display carousel. Thedisplay carousel will stop rotating when the door is opened. Close the door.

10. Adjust the timer knob to obtain more or less baking time, if necessary.11. Pizza rack height can be changed as needed to obtain browning of top or bottom of the

pizza (raise pizza rack for a more brown top, lower pizza rack for a more brown bottom).

CLEANING

A regular cleaning routine will enable you to maintain a clean and attractive display. The fre-quency of cleaning will vary depending on use and other conditions in your specific application.Emptying of the crumb tray and cleaning the Pizza Tray immediately after a spill will greatly re-duce the amount of cleanup needed, as well as reducing odors caused by burnt pizza residue.NOTE: Do not use abrasive cleansers, scouring pads, steel wool, or other cleaning tools thatcan scratch the metal surfaces or tempered glass in this unit.

Always use a hot pad to remove the crumb pan and/or the pizza rack whenthe unit is in operation.Never attempt to clean components while they are hot. Severe burns canresult. Particular care should be taken around the heating element in thebottom of the display area.

Page 6: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55914

DISPLAY AREA and CABINET CLEANING1. Place all switches in their off position.2. Unplug cord assembly from the receptacle.3. Remove crumb tray.4. Remove pizza rack from the oven.5. Remove two keeper pins from display carousel motor coupling. Now lift and remove

display carousel from pivot pin, and remove it from display cabinet.6. Wash the crumb tray, pizza tray, and display carousel with hot, soapy water. Soak these

components in hot soapy water, if necessary, to loosen any baked-on deposits.7. Following the sanitizing procedures for your area, sanitize: the Display Carousel, Pizza

Pans, Crumb Tray, and Pizza Tray, allow them to air dry.8. Clean the tempered glass door and all glass and metal surfaces of the cabinet, inside and

outside. Use a non-toxic cleaner, and dry all surfaces with a soft cloth to avoid scratching.9. Clean the oven, if needed (see Oven Cleaning, below).10. Reverse Steps 1-6 to install all components.11. Pizza Oven/Warmer Combo unit is ready for operation.

OVEN CLEANING1. Unplug the unit.2. Allow unit to cool until oven parts are cool to the touch.3. Wipe the door to remove deposits. Use an oven cleaning product, if needed, to remove

baked on deposits.4. Wash the oven parts you can reach with soap and water. Use an oven cleaning product, if

needed, to remove baked on deposits.5. Allow oven to air dry.

Page 7: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55915

LAMP REPLACEMENT1. Observe the lamps from the display area to determine which lamp must be replaced.2. Turn OFF all switches and unplug the power cord.3. Allow unit to cool until all parts are cool to the touch.4. Remove the (8) cover screws, two each corner of top cover, remove the top cover, and set

it aside.5. Remove the lamp to be replaced and discard it.6. Install the replacement lamp. NOTE: Use 25 watt (maximum) lamp ONLY.7. Reverse Steps 1-4 to complete the lamp replacement.

DRIVE MOTOR REPLACEMENT1. Turn OFF all switches and unplug the power cord.2. Allow unit to cool until all parts are cool to the touch.3. Remove the display rack, and motor coupling from the display area.4. Remove (8) top cover screws located in the top cover corners, remove the top cover.5. Remove the (2) screws holding the light enclosure cover, and remove the cover.6. Remove the (2) drive motor wires from the motor connectors.7. Remove the (4) motor mounting screws located in the display area ceiling.8. Remove old drive motor, and attach the new drive motor. NOTE: Make sure the fan spins

freely after the new drive motor is attached.9. Reverse the above steps to install the new drive motor.10. The drive motor replacement is now complete. Test the operation of the Pizza Oven/

Warmer Combo before returning it to service.

MAINTENANCE INSTRUCTIONS

THE FOLLOWING SECTIONS OF THIS MANUAL ARE IN-TENDED ONLY FOR QUALIFIED SERVICE PERSONNEL WHOARE FAMILIAR WITH ELECTRICAL EQUIPMENT. THESE ARENOT INTENDED FOR THE OPERATOR.

Adequate eye protection must be used when servicing thisequipment to prevent the possibility of injury.

Do NOT immerse the equipment in water.Unplug your machine before servicing.

Page 8: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55916

PROBLEM PROBABLE CAUSE SOLUTION

One or more Display AreaLamps do not light.

Lamps are defective or burnedout.

Replace Lamps (SeeMaintenance-Lamp Replacementon page 5).

Display Rack will not turn.

No power, or Display Switch isnot ON.

Check store circuit breaker, andcheck that Power Cord plug isplugged in. Move Display Switchto ON.

Display Area Door is open, orSwitch is defective.

Close Display Area Door, or callan Authorized Service Agency forrepair.

Drive Motor defective.Call an Authorized ServiceAgency for repair.

Oven temperature too high,too low, or uneven.

Oven Thermostat is defective.Call an Authorized ServiceAgency for repair.

Display Area temperaturetoo high, too low, oruneven.

Display Area Thermostat isdefective.

Call an Authorized ServiceAgency for repair.

WARMER TROUBLESHOOTING GUIDE

ORDERING SPARE PARTS

1. Identify the desired part by checking it against the photos, illustrations, and/or the parts list.2. When ordering, please include part number, part name, and quantity desired.3. Please include your model name and machine serial number (located on the machine

nameplate) with your order.4. Address all parts orders to:

Parts DepartmentGold Medal Products Co.

10700 Medallion DriveCincinnati, Ohio 45241-4807

or, place orders at:

(513) 769-7676Fax: (513) 769-8500

E-mail: [email protected]

Page 9: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55917

DOME AND CONTROLS ASSEMBLY

Page 10: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55918

OVEN AND DISPLAY AREA ASSEMBLY

Page 11: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #55919

CABINET ASSEMBLY

Page 12: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #559110

PARTS LIST

Item No. Part No. Description Quantity1 22038 Lead-in Cord 15 Amp Plug 12 38201 Label, Caution Hot 13 40488 Foot, Bottom 44 40489 Rubber Tip 45 42978 Door Mounting Bracket 26 42798 Switch, Light Rocker 37 40725 Drive Motor 18 40732 Hitch Pin, Stainless Steel 29 40763 Bracket, Thermostat 110 40766 Tubular Element, Display 111 40767 Tubular Element, Oven 212 40768 Nylon Washer 113 40782 Open/Closed Bushing 414 40801 Top Cover, Cabinet 115 40806 Side and Front Glass 316 40807 Handle #4560 117 40809 Dome Weldment 118 40810 Front Corner Post 219 40813 Left Corner Post 120 40816 Right Corner Post 121 40823 Wire-way, Top Cover, Cntrl 122 40825 Baffle, Element 123 40828 Terminal Block Mount Bracket 124 40830 Panel, Oven Side 225 40831 Corner Bracket 426 40837 Oven Chamber Weldment 127 40838 Sensor Bracket 228 40840 Rod, Element Support 229 40842 Glass Retainer Weldment 230 40843 Cover, Corner Post Wiring 131 40844 Cover, Lighting Enclosure 132 40846 Display Holding Rack 133 40847 Side & Front Decal Glass 334 40848 Rear Decal Glass 135 40863 Label, 25W Max Warning 136 41314 Screw 10-24 x ¾" Hx. Hd 437 42006 Terminal Block 138 42937 12-14 x 3/8" Type B SMS 2339 42851 Lamp Enclosure Weldment 140 42854 Time Delay Module 141 42855 Potentiometer Pizza Oven 142 42856 Thermostat, Oven 143 42857 Thermostat, Display Area 144 42858 Insulation, Back Panel 245 42859 Display Door Assembly 146 42866 Glass Channel 13 15/16" 647 42867 Display Ceiling Glass 248 42868 Door Switch Box 149 42869 Pizza Cooking Tray 150 42870 Crumb Tray 151 42871 Plunger Switch 152 42875 Insulation, Oven Chamber 2

Page 13: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #559111

PARTS LIST (continued )

Item No. Part No. Description Quantity53 42876 Control Panel Label 154 42877 Insulation, Oven Door 155 42878 Oven Door Front, Weldment 156 42879 Oven Door Back, Weldment 157 42865 Rigid Channel 13 5/16" 158 42883 Back Panel, Oven 159 42884 Coupling, Rack to Motor 160 42938 12-14 x 3/8" Flat Head Stl. St 461 42887 Base Pan Weldment 162 42888 Large Hot Pizza Decal 363 42889 Small Hot Pizza Decal 164 42890 25 Watt Incandescent Lamp 465 42891 Thermostat Bracket 166 42892 Pizza Tray 14 Inch 367 42893 46" Red Wire Assembly 168 42894 12" Light Blue Wire Assembly 269 42895 46" Red Wire Assembly 170 42896 9" Red Wire Assembly 171 42897 5" Red Wire Assembly 172 42898 5" Red Wire Assembly 173 42899 42" White Wire Assembly 174 42900 5" White Wire Assembly 275 42901 10" White Wire Assembly 176 42902 7" White Wire Assembly 177 42903 46" Black Wire Assembly 178 42904 5" Black Wire Assembly 179 42905 14" Black Wire Assembly 280 42906 7" White Wire Assembly 181 42907 10" Black Wire Assembly 182 42908 6" White Wire Assembly 183 42909 2" White Wire Assembly 184 42910 11" Red Wire Assembly 185 42911 6" Red Wire Assembly 186 42912 Light Socket Assembly 487 42914 Wire-way Bottom Panel Weldment 188 46118 Buzzer 189 47199 Blower Cord 190 47236 Bushing, Snap 191 47385 Thermostat Warmer 192 42950 Stabilizer Sleeve 193 47559 Magnetic Catch Mount Bracket 194 47561 Magnetic Catch 195 48018 Exhaust Blower 196 87258 Screw #8-32 x ¾" 297 42989 Washer ¼" 198 75328 Bushing 5/16" Plastic 299 87314 Screw 8-32 x ¼" St. Stl. 20100 89129 Hex Nut 8-32 St. Stl. 6101 42936 Bracket, High Limit 1102 79058 High Limit Thermostat 1103 47436 Thermometer Cabinet 1

Page 14: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

Pizza Oven/Warmer Combo

MODEL #559112

ELECTRICAL SCHEMATIC

Page 15: Instruction Manual - Yahoolib.store.yahoo.net/lib/yhst-81132447584496/42873.pdfPizza Oven/Warmer Combo 4 MODEL #5591 DISPLAY AREA and CABINET CLEANING 1. Place all switches in their

WARRANTY

WE WARRANT to the original purchaser the Gold Medal equipment sold by us tobe free from defects in material or workmanship under normal use and service. Ourobligation under this warranty shall be limited to the repair or replacement of anydefective part for a period of six (6) months from the date of sale to the OriginalPurchaser with regard to labor and two (2) years with regard to parts and does notcover damage to the equipment caused by accident, alteration, improper use, volt-age, abuse, or failure to follow instructions.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSEDOR IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OURPART, INCLUDING THE IMPLIED WARRANTY OF MERCHANTIBILITY.THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIP-TION ON THE FACE HEREOF. We neither assume, nor authorize any other personto assume for us, any other obligation or liability in connection with the sale of saidGOLD MEDAL equipment or any part thereof.

The term “Original Purchaser” as used in this warranty shall be deemed to mean thatperson, firm, association, or corporation who was billed by the GOLD MEDALPRODUCTS COMPANY, or their authorized distributor for the equipment.

THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINALPURCHASER FIRST CALLS GOLD MEDAL PRODUCTS COMPANY AT 1-800-428-2676 TO DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIP-MENT PROBLEM, AND, IF NECESSARY, FOR INSTRUCTIONS CONCERN-ING THE REPAIR OR REPLACEMENT OF PARTS.

NOTE: This equipment is manufactured and sold for commercial use only.

GOLD MEDAL PRODUCTS COM PANY

10700 Medallion Drive

Cincinnati, Ohio 45241-4807 USA