INSTRUCTION ANUAL SMALL MALL DIAMETER IAMETER …

11-24-2008

HK1103

INSTRUCTION MANUAL

SSMALLMALL DDIAMETERIAMETER

CCOLLAROLLAR CCUTTERSUTTERS

-06, -08, -10, -12

CCX (NON-SLEEVE THREADED) ANDAND

CCXS (SLEEVE THREADED) STYLESTYLE

HYDRAULIC, AIR, & ELECTRIC

CCX & CCXS Collar Cutters Alcoa Fastening Systems

2

EU Declaration of ConformityManufacturer:

Alcoa Fastening Systems, Industrial Products Group, 1 Corporate Drive, Kingston, NY,

12401, USA

Description of Machinery:

Model numbers 4CC through 12CC series collar cutter tools

Relevant provisions complied with:

Council Directive related to Machinery (98/37/EC)

Council Directive related to EMC/EMI (2004/108/EC)

European Representative:

Rob Pattenden, Huck International, Ltd. Unit C Stafford Park 7, Telford Shropshire TF3 3BQ,

England, United Kingdom

Authorized Signature/date:

I, the undersigned, do hereby declare that the equipment specified above conforms to the

above Directive(s) and Standard(s).

Signature: ___________________________________

Full Name: Scott McIntosh

Position: Product Engineer

Installation Systems Division

Place: Kingston, New York, USA

Date: April, 2008

Sound LevelsModels: 4CC through 12CC collar cutter tools

To calculate equivalent noise level for other quantities of col-lars in an eight hour period, use the formula:Leq = SEL + 10 log (n/28,800)

where n = number of collars in eight hours.

Vibration Levels Models: 4CC through 12CC collar cutter tools

For an eight hour work day, cutting 500 typical Huck collars

will result in an equivalent weighted RMS vibration level

A(8) of:

0.41 m/s2

To calculate equivalent vibration level for other quantities ofcollars in an eight hour period, use the formula:

Equivalent Vibration Level, A8 (m/s2) = (n/480) x 0.39

where n = number of fasteners in eight hours,

and 0.39(m/s2) = Aeq for 60 seconds.

Test data to support the above information is on file at Alcoa Fastening Systems, Industrial Products Group, KingstonOperations, Kingston, NY, USA. Vibration measurements are frequency weighted in accordance with ISO 8041 (2005).

SELdB (A)

Peak ValuedB (C)

LeqdB (A)

72.8 110.2 55.2

Leq reflects the

equivalent noise

level result of cut-

ting 500 typical

Huck collars for

an eight hour

work day.


3

Page

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OUTLINE DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

PREPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

GOOD SERVICE PRACTICES

PREVENTIVE MAINTENANCE

SYSTEM INSPECTION

TOOL MAINTENANCE

STANDARD TOOLS AVAILABLE FROM HUCK . . . . . . . . . . . . . . . . . . . .11

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

ASSEMBLY AND FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

SUBASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

TOOL ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-19

SWITCH AND ELECTRIC CORD ASSEMBLY DRAWING . . . . . . . . . . . . . .20

AIR TRIGGER AND HOSE ASSEMBLY DRAWING . . . . . . . . . . . . . . . . . .20

HOSE AND SWITCH KIT ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . .21

HYDRAULIC HOSES AND AIR TRIGGER ASSEMBLY DRAWING . . . . . . . .21

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CCONTENTSONTENTS


4

SSAFETYAFETY

This instruction manual must be read,with particular attention to the followingsafety guidelines, by any person servic-ing or operating this tool.

1. Safety Glossary

WARNINGS - Must be understood to avoid

severe personal injury.

CAUTIONS - show conditions that will damageequipment and or structure.Notes - are reminders of required procedures.

Bold, Italic type and underlining - empha-

sizes a specific instruction.

2. A half hour long hands-on training session with

qualified personnel is recommended before using

Huck equipment.

3. Huck equipment must be maintained in a safe

working condition at all times. Tools and hoses

should be inspected on a regular basis for damage

or wear. Any repair should be done by a qualified

repairman trained on Huck procedures.

4. Repairman and Operator must read manual prior to

using equipment. Warning and Caution stick-

ers/labels supplied with equipment must be under-

stood before connecting equipment to any primary

power supply. As applicable, each of the sections

in this manual have specific safety and other infor-

mation.

5. Read MSDS Specifications before servicing the

tool. MSDS Specifications are available from the

product manufacturer or your Huck representative.

6. When repairing or operating Huck installation

equipment, always wear approved eye protection.

Where applicable, refer to ANSI Z87.1 - 2003

7. Disconnect primary power source before doing

maintenance on Huck equipment.

8. Tools and hoses should be inspected for leaks at

the beginning of each shift/day. If any equipment

shows signs of damage, wear, or leakage, do not

connect it to the primary power supply.

9. Mounting hardware should be checked at the

beginning of each shift/day.

10. Make sure proper power source is used at all

times.

11. Never remove any safety guards or pintail deflec-

tors.

12. Never install a fastener in free air. Personal injury

from fastener ejecting may occur.

13. When using an offset nose, always clear spent

pintail out of nose assembly before installing the

next fastener.

14. If there is a pinch point between trigger and work

piece, use remote trigger. (Remote triggers are

available for all tooling).

15. Do not abuse tool by dropping or using it as a

hammer. Never use hydraulic or air lines as a

handle or to bend or pry the tool. Reasonable

care of installation tools by operators is an impor-

tant factor in maintaining tool efficiency, eliminat-

ing downtime, and in preventing an accident

which may cause severe personal injury.

16. Never place hands between nose assembly and

work piece. Keep hands clear from front of tool.

17. Tools with ejector rods should never be cycled

with out nose assembly installed.

18. When two piece lock bolts are being used always

make sure the collar orientation is correct. See

fastener data sheet of correct positioning.

�

Product complies with requirements

set forth by the relevant European

directives.

Read manual prior to using

equipment.

Eye protection required while

using this equipment.

Hearing protection required while

using this equipment.


5

DDESCRIPTIONESCRIPTION

Series CCX-QD Hydraulic Collar Cutters are designed

to remove LGP® HUCKBOLT® fasteners with flanged

titanium collars.

Huck Hydraulic Collar Cutters are designed to be pow-

ered by Huck POWERIG® Hydraulic Units. Cutters

operate on 6000 psi (413.7 bar) PULL pressure as

supplied by POWERIG Hydraulic Units.

The CCX-QD series air triggered tools are designed

for use with Models 942 and 970 POWERIG Hydraulic

Units, or equivalent.

The CCX-QD series electric triggered tools are

designed for use with Models 913, 918 and 940, or

equivalent.

Power source must be set to correct pressure per

applicable POWERIG Hydraulic Unit instruction manu-

al.


6

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Fig. 1

OOUTLINEUTLINE D DRAWINGSRAWINGS

INCHES

millimeters

Refer to Figure 4

Hydraulic hose and trigger control cord are connected

to POWERIG Hydraulic Unit. The trigger, when

depressed, controls the PUSH stroke of the tool -

hydraulic pressure is directed to the piston and it

moves forward. Fastener removal (collar cutting)

begins as lever moves and forces collar against sta-

tionary blades; collar is cut. When collar cutting is com-

pleted, trigger is released. Spring pressure moves pis-

ton rearward to starting position, ready for the next cut-

ting cycle.

CAUTIONS

Do not abuse the tool by dropping it, using it as a ham-

mer, or otherwise causing unnecessary wear and tear.

Reasonable care of installation tools by operators is an

important factor in maintaining tool efficiency and

reducing downtime.


7

�

PPRINCIPLERINCIPLE OFOF O OPERATIONPERATION

�

WARNING: Huck recommends that only

Huck POWERIG® Hydraulic Units be used

as a power source for Huck Installation

Equipment. Hydraulic power units that deliv-

er high pressure for both PULL and

RETURN, AND ARE NOT EQUIPPED WITH

RELIEF VALVES ARE SPECIFICALLY NOT

RECOMMENDED, AND MAY BE DANGER-

OUS.

WARNINGS:

When operating Huck Installation Equipment

always wear approved eye protection.

Severe eye injury may occur if eyes are not

protected.

Tool moves forcibly while cutting collars. Be

sure there is adequate clearance for the tool

and the operator’s hands before proceeding.

Severe personal injury may result

if this precaution is not followed.

Fig. 4


8

PPREPARATIONREPARATION FORFOR U USESE

CAUTION

Keep dirt and other foreign matter out of hydraulic

systems of tools, hoses, couplers and POWERIG®

Hydraulic Unit. Do not let hose and couplers contact a

dirty floor or unclean work surface. Foreign matter in

hydraulic fluid may cause tool and POWERIG

Hydraulic Unit valves to malfunction.

Coat hose fitting threads with a non-hardening

TEFLON thread compound such as SLIC-TITE.

CAUTION

DO NOT USE TEFLON TAPE ON HOSE FITTING

THREADS. Shredded tape causes POWERIG

Hydraulic Unit valves to malfunction.

1. Use a Huck POWERIG Hydraulic Unit, or equiva-

lent, that has been prepared for operation per

applicable INSTRUCTION MANUAL, check PULL

pressure, and adjust as required.

2. Screw PULL pressure hose, with coupler nipple,

into port of tool.

3. Adjust trigger assembly on pressure hose for con-

venient position if required.

4. Connect tool hose to POWERIG Hydraulic Unit.

5. Connect trigger control cord or air line to POW-

ERIG Hydraulic Unit.

6. Connect POWERIG Hydraulic Unit to power sup-

ply (air or electric). Depress the trigger a few times

to cycle the tool and to circulate the hydraulic fluid.

Observe the action of the tool and cheek for leaks.

Disconnect tool from power supply.

CAUTION

Return pressure port of POWERIG Hydraulic Unit

must remain connected to the Hydraulic Installation

Tool or be plugged with a steel pipe plug (3/8-18

NPTF) to prevent discharge of hydraulic fluid while

using collar cutter.�

WARNING

Proper PULL pressures are important for

proper function of collar cutter, and for

operator’s safety. GAUGE SET-UP, Part

Number T-10280, is available for checking

pressure. Use instructions furnished with

T-10280 and in POWERIG Hydraulic Unit

Instruction Manual. See Table 1-

Specifications.

IMPORTANT CAUTIONS• Applicable tool must be held perpendicular to sheet. All

tool heads must be flat against sheet.• Tool must be centered on collar to assure proper cutting

action. Unequal loading of the blades caused by misalignment is the

cause of most tool malfunctions. Experience will show the most

efficient procedure in each situation. Collars must be cut on the

first attempt. Repeated cycling of the tool is likely to cause

blade damage. The blades follow the previous blade path with-

out cutting.

CAUTION: If collar is partially cut, do not force cutter overcollar. This will damage locating pins in tool pocket. See

REMOVAL OF PARTIALLY CUT COLLARS below.

CAUTION: To prevent structural and tool damage, be surethere is enough clearance for the tool to move while cut-ting collars. See appropriate dimensional drawing foramount of tool movement.

1. See Figure 5 or 6. Place tool over fastener to be removed

as shown. See all CAUTIONS. Position of the blades must

be checked prior to triggering tool.

2. Depress actuating trigger of tool; release trigger when cut-

ting action stops. Remove tool.

CAUTION: Check tool for collar segments after each cuttingstroke. Segments not removed from tool will cause damageto tool and to fastened structure.

3. If tool is adjusted correctly for the swaged condition of

the collar, one stroke will remove collar. See ADJUST-

MENT section for more detailed directions. When col-

lar is cut, but still attached to fastener, use appropri-

ate hand tools to complete collar removal.

4. Tap end of fastener with soft faced mallet to remove

from hole.

REMOVAL OF PARTIALLY CUT COLLARS See Fig. 71. Place G57F over fastener to be removed as shown.

2. Squeeze handles together closing blades around pin.

3. Move G57F handles up and down as shown in direction of

arrows until collar separates from pin.


9

OOPERATINGPERATING I INSTRUCTIONSNSTRUCTIONS

�WARNING: Tool moves forcibly while cutting

collars. Be sure there is adequate clearance

for the tool and the operator’s hands before

proceeding. Severe personal injury may

result if this precaution is not followed.

Fig. 6

Offset Collar Cutting Position

Fig. 7

Cut Collar Removal

90°

Fig. 5

Standard Collar Cutting Position

90°

90° 90°


10

MMAINTENANCEAINTENANCE

Good Service Practices

The efficiency and life of any installation or

removal tool depends upon proper maintenance

and good service practices. Tools should be serv-

iced by personnel who are thoroughly familiar with

them and how they operate.

A clean well-lighted area should be available for

servicing the tool. Special care must be taken to

prevent contamination of hydraulic systems.

All parts must be handled carefully and examined

for damage or wear. Always replace O-rings and

seals whenever the tool is disassembled for

any reason. Components should be disassembled

and assembled in a straight line without bending,

cocking or undue force. Disassembly and assem-

bly procedures outlined in this manual should be

followed.

Appropriate hand tools and soft materials to pro-

tect tool must be available. Only standard hand

tools are required. A half-inch brass drift, wood

block and vise with soft jaws will prevent damag-

ing tool.

NOTE: As experience shows, components such

as jaws should be kept on hand for repairs.

Perishable parts such as O-rings/seals should be

on hand for replacement whenever tool is disas-

sembled.

Preventive Maintenance

Refer to applicable section for ASSEMBLY and

DISASSEMBLY. For more information refer to

TROUBLESHOOTING and illustrations.

With proper care the cutter will remove 200 collars

before it may be necessary to replace the blades.

The tool area between the housing, wedge and

lever should be lubricated with NEVER-SEEZ

every fifty fasteners. After 200 fasteners the cutter

should be disassembled, cleaned in mineral spir-

its, and blown dry with compressed air. When

parts are completely dry they should be coated in

the specified areas with molybdenum disulfate

solution (suggested product is MOLY COAT #106).

When replacing a blade set it should be coated

with NEVER-SEEZ during assembly.

System Inspection

Operating efficiency of the tool is directly related to

the performance of the complete system, including

the tool, hydraulic hoses, trigger assembly and the

POWERIG® Hydraulic Unit. Therefore, an effec-

tive preventive maintenance program includes

scheduled inspections of the system to detect and

correct minor troubles.

1. Inspect tool for external damage.

2. Verify that hoses and fittings, and trigger

connections are secure.

3. Inspect hydraulic hoses for signs of damage.

Replace if required.

4. Inspect tool, hoses, and POWERIG®Hydraulic Unit during operation to detect

abnormal heating, leaks or vibration.

POWERIG® Hydraulic Unit

Maintenance

Maintenance and repair instructions are in applica-

ble POWERIG Hydraulic Unit Instruction Manuals.

Tool Maintenance

At regular intervals, depending upon use, replace

all seals in the tool. Spare seals and parts should

be kept on hand. Inspect cylinder bore and piston

for scored surfaces, excessive wear or damage,

and replace as necessary.


11

Description Used On

502865 - - Truarc®* Pliers #0200 500989; 500991

502655 - - 9/64 hex key 500054

502296 - - 3/16 hex key 119513; 123703

CAUTION: Rub Slic-Tite®* TEFLON®* thread compound, or equivalent, on pipe threads to aid assemblyand sealing. DO NOT USE TEFLON TAPE ON PIPE THREADS.

502723 - - SUPER O-LUBE (Parker Seal Co.)

505565 - - Never-Seez®*505124 - - VIBRATITE (ND Industries)

503237 - - Slic-Tite®*MOLYKOTE #106 (Dow Corning Co. - available locally)

* Slic-Tite is a registered trademark of LA-CO Industries, Inc.* TEFLON is a registered trademark of DuPont Corp.* TRUARC is a trademark of TRUARC Co. LLC* Never-Seez is a registered trademark of Bostik, Inc.

SSTANDARDTANDARD T TOOLSOOLS A AVAILABLEVAILABLE FROMFROM H HUCKUCK

AADJUSTMENTSDJUSTMENTSCollar cutter is designed to remove a fully swaged

collar in one stroke when adjusted with gage that

is supplied with tool. Cutter can be adjusted to cut

partially swaged collars by increasing opening

between lever and blades.

NOTE: See applicable tool drawing for gagepart number. Check fastener size.

Lever adjustment on fully swaged collar.

1. Adjust gap opening between blades and lever

by inserting a 3/16 hex key through hole in end

cap and into piston hex. Turning key moves

wedge and lever simultaneously. Adjust until a

slight interference is felt on the flange diameter

of collar between blade and lever.

2. Check tool on a test plate with properly

installed fasteners. See ADDITIONAL PROCE-DURES AFTER ADJUSTMENT.

3. Fill tool with fluid and replace hose kit.

Lever Adjustment on partially swaged collar.

Simulate the partially swaged condition by

installing fasteners in a test plate. Using spacers

(shim stock) equally spaced under the anvil of the

nose assembly. Install fasteners with various

shims until desired partial swage is obtained.

1. Follow instructions 1, 2 & 3 above for fully

swaged collars. Remove gage.

Additional Procedures after Adjustment

After final adjustments have been made, if collar

can not be cut with one stroke, remove collar with

appropriate hand tools. See Figure 7.

If increased efficiency is required, more than one

cutter can be used: One adjusted to cut fully

swaged collars and another one adjusted to cut

partially swaged collars.


12

DDISASSEMBLYISASSEMBLY

Refer to MAINTENANCE and illustrations. The follow-

ing procedure is for complete disassembly.

Disassemble only sub-assemblies necessary to check

and replace damaged seals and components. Always

replace seals of disassembled sub-assemblies.

1. Uncouple hydraulic hose connector and electrical

control cord connector or air connector from power

source.

2. Remove socket head cap screw from blade. Use

1/8 hex key. Remove blade from housing.

3. Tap split pin from housing using mallet and brass

rod. Remove torsion spring.

4. Remove retaining ring from pin using TRUARC pli-

ers #0200,

5. Push pin from housing. Remove lever.

6. Remove hydraulic hose from elbow. For QD mod-

els remove quick disconnects. Refer to figures 36

& 37.

7. Unscrew elbow from cap. Hold cap wrench flats to

prevent cap from turning.

8. Unscrew cap retainer from cap. Hold flats.

9. See WARNING above. Remove retaining ring

using a pointed tool.

10. See WARNING above. Unscrew piston from

wedge using 3/16 hex key.

11. Carefully release pressure from cap, piston and

spring. Remove these components from housing.

12. Use a small diameter rod with a dull point to

remove POLY-SEAL and O-rings from compo-

nents.

13. Unscrew both flat head screws from housing

clamp. Remove hose and trigger assembly.

Remove hydraulic hose and spacer. Unscrew nip-

ple and reducing bushing.

Refer to illustration of Switch and Electric Cord

Assembly:

14. Loosen strain relief holding cord. Unscrew strain

relief from switch housing.

15. With a thin screwdriver, pry trigger switch assem-

bly from housing.

16. Unscrew both socket screws attaching wires to

switch. Pull cord from switch and strain relief.

17. Loosen both screws on face of connector.

Disassemble connector. Loosen screws and

remove wires.

Refer to illustration of Air Trigger and Air Hose

Assembly:

18. Loosen large hex on air fitting and hex on discon-

nect fitting. Remove tubing. Unscrew air fitting from

trigger housing assembly.

19. Unscrew hose fitting. Unscrew air trigger assem-

bly.

20. Disassemble air trigger assembly.

�WARNING: Unless cap, piston and spring

are restrained, these components will

forcibly eject from housing. The following is

for safe disassembly:

1. If wedge is broken from piston, or hasbeen unscrewed from piston, CAP MUSTBE HELD FIRMLY AS RETAINING RING ISBEING REMOVED.

2. If retaining ring has been removed beforewedge is unscrewed from piston, CAPMUST BE HELD FIRMLY AS WEDGE ISBEING UNSCREWED. SEVERE PERSON-AL INJURY MAY RESULT IF THE UNRE-STRAINED SPRING FORCIBLY EJECTSCAP AND PISTON FROM HOUSING.

�WARNING: Be sure hose and trigger assem-

bly is disconnected from POWERIG®

Hydraulic Unit before cleaning, or when

replacing worn or damaged components.

Severe personal injury may occur if not dis-

connected.


13

AASSEMBLYSSEMBLY ANDAND F FILLINGILLING C CUTTERUTTERClean all components with mineral spirits, and inspect

for wear or damage. Replace as necessary. Replace all

seals on/in disassembled components. Use O-ring

and POLYSEAL supplied in Service Kit 6/8CCFTKIT.

See applicable service kit parts list. Smear LUBRIPLATE

130AA or PARKER O-LUBE on O-ring, POLYSEAL and

mating components to facilitate assembly. Assemble tool

taking care not to damage O-ring or POLYSEAL. To pur-

chase standard parts locally, see NOTES AND SPECIFI-CATIONS FOR STANDARD COMPONENTS for specific

information.

CAUTION: REMOVE ELASTOMER SPRING FROMPOLY-SEAL PRIOR TO ASSEMBLY IN TOOL.

Refer to illustration of Air Trigger and Air Hose Assy

1. Assemble air trigger assembly.

2. Screw hose fitting into housing. Screw air trigger

assembly into housing. Tighten both parts.

3. Start air fitting onto hose fitting. Push tubing into fit-

ting. Tighten fitting.

4. Push other end of tubing into disconnect fitting and

tighten.

Refer to illustration of Switch and Electric Cord Assy

5. With connector disassembled, push cord through top

of connector. Push both wires into holes in base and

tighten both retaining screws.

6. Squeeze assembled base and top together until both

connecting screws are seated. Continue tightening

screws until cord is firmly gripped.

7. Screw strain relief into housing and tighten.

8. Push cord through strain relief. Push each wire into

an attaching hole in back of electric switch assembly

and tighten both screws.

9. Lubricate O-ring, and using arbor press, press elec-

tric switch into housing. Tighten strain relief on cord.

10. Position air trigger hose/electric switch cord and

hose spacer in lower half of housing clamp. Put

hydraulic hose in clamp near cutter end of hose.

Allow a little extra space on hose so hose guard can

be pulled back to allow access to hex hose fitting.

11. Place upper half of housing clamp over components

in lower half. Join halves together with two screws,

Iockwashers and nuts. When components are prop-

erly aligned, tighten screws.

12. Hold housing in a soft jawed vise.

13. Slide spring over piston. Push piston into housing.

Hold cylinder cap against back of piston and push

both into housing until retainer can be installed.

14. Screw retainer cap onto cylinder cap and tighten.

15. Apply VIBRATITE to piston threads. Hold wedge in

position in housing. Screw piston onto wedge. Use

3/16 hex key inserted through back of cap.NOTE:

Apply NEVER-SEEZ and Moly-Disulfide (MOLY

COAT #106) to contact surfaces between wedge and

lever. See illustration.

16. Hold lever in position in housing.

17. Push pin through housing and lever. With TRUARC

Pliers #0200, install retaining ring.

18. Position torsion spring in housing and tap split pin

through housing and spring.

19. Place blade in housing and install cap screw. Use

1/8 hex key.

NOTE: Tool lever adjustment must be done before

elbow is attached to tool. See ADJUSTMENTS.

20. Screw in elbow after lever adjustment has been

completed. Use TEFLON thread compound and

tighten connection.

NOTE: Elbow may be omitted and hose installed

directly into cylinder cap. This configuration pro-

vides advantages with some structural forms.

21. Install hose assembly into elbow. For QD models

install quick disconnects.

22. To prevent air being trapped in tool and causing loss

of hydraulic pressure, fill hydraulic hose and tool

with hydraulic fluid before screwing hose into elbow.

Use TEFLON thread compound. Install six cable

ties, P/N 505839, on hose and cord. Space ties

equally.

Fig. 9

Lever and

Wedge

Lubrication


14

6CCX-QD, 8CCX-QD, & 8CCXS-QD

128884 - Piston Assembly contains: Piston,

(not available separately) and

Polyseal

128878 - End Cap &

Swivel Assembly Fig. 10

10CCX-QD & 12CCX-QD

128970 - Piston Assembly contains: Piston,

(not available separately) and

Polyseal

128951 - End Cap &

Swivel Assembly Fig. 11

SSUBASSEMBLYUBASSEMBLY P PARTART N NUMBERSUMBERS

ANDAND D DRAWINGSRAWINGS

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20

Fig. 17

Fig. 18Air Trigger and Hose Assembly, 120346

Switch and Electrical Cord Kit, 120245-2

If needed for replacement,Housing must be purchasedseparately.


21

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Hydraulic Hoses and Air Trigger Assembly, 120348


22

TTROUBLESHOOTINGROUBLESHOOTING

Always check the simplest possible cause of a malfunction first. For example, a loose or

disconnected trigger line. Then proceed logically, eliminating each possible cause until

the defective part is located. Where possible, substitute known good parts for suspected

defective parts. Use chart as an aid for locating and correcting trouble.

1. Cutter fails to operate when trigger is depressed.

a. Inoperative POWERIG® Hydraulic Unit. See

applicable instruction manual.

b. Loose air or electric connections.

c. Damaged trigger assembly.

d. Loose or faulty hydraulic hose couplings.

2. Cutter blades do not cut through collar.

a. Reversed hydraulic hose connections between

POWERIG Hydraulic Unit and collar cutter.

3. Cutter leaks hydraulic fluid.

a. Defective seals or loose hose connections at

tool.

4. Hydraulic couplers leak fluid.

a. Damaged or worn O-rings in coupler body. See

illustration.

5. Hydraulic fluid overheats.

a. POWERIG Hydraulic Unit not operating proper-

ly.

b. Pump motor rotation reversed.

6. Cutter operates erratically and fails to cut collar

quickly.

a. Low or erratic hydraulic pressure supply. Air in

system.

b. Damaged or worn piston POLYSEAL in cutter.

c. Excessive wear on sliding surfaces of tool

parts.

d. Excessive wear of blades or damage.

7. Cutter blades fail to open when trigger is released.

a. Return spring is weak or broken.


23

LIMITED WARRANTIES

Tooling Warranty: Huck warrants that tooling and other

items (excluding fasteners, and hereinafter referred as

"other items") manufactured by Huck shall be free from

defects in workmanship and materials for a period of nine-

ty (90) days from the date of original purchase.

Warranty on "non standard or custom manufactured

products": With regard to non-standard products or cus-

tom manufactured products to customer's specifications,

Huck warrants for a period of ninety (90) days from the

date of purchase that such products shall meet Buyer's

specifications, be free of defects in workmanship and

materials. Such warranty shall not be effective with

respect to non-standard or custom products manufactured

using buyer-supplied molds, material, tooling and fixtures

that are not in good condition or repair and suitable for

their intended purpose.

THERE ARE NO WARRANTIES WHICH EXTEND

BEYOND THE DESCRIPTION ON THE FACE HEREOF.

HUCK MAKES NO OTHER WARRANTIES AND

EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES,

INCLUDING IMPLIED WARRANTIES AS TO MER-

CHANTABILITY OR AS TO THE FITNESS OF THE

TOOLING, OTHER ITEMS, NONSTANDARD OR CUS-

TOM MANUFACTURED PRODUCTS FOR ANY PARTIC-

ULAR PURPOSE AND HUCK SHALL NOT BE LIABLE

FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI-

RECTLY, ARISING FROM THE USE OF SUCH TOOL-

ING, OTHER ITEMS, NONSTANDARD OR CUSTOM

MANUFACTURED PRODUCTS OR BREACH OF WAR-

RANTY OR FOR ANY CLAIM FOR INCIDENTAL OR

CONSEQUENTIAL DAMAGES.

Huck's sole liability and Buyer's exclusive remedy for any

breach of warranty shall be limited, at Huck's option, to

replacement or repair, at FOB Huck's plant, of Huck man-

ufactured tooling, other items, nonstandard or custom

products found to be defective in specifications, workman-

ship and materials not otherwise the direct or indirect

cause of Buyer supplied molds, material, tooling or fix-

tures. Buyer shall give Huck written notice of claims for

defects within the ninety (90) day warranty period for tool-

ing, other items, nonstandard or custom products

described above and Huck shall inspect products for which

such claim is made.

Tooling, Part(s) and Other Items not manufactured by

Huck.

HUCK MAKES NO WARRANTY WITH RESPECT TO

THE TOOLING, PART(S) OR OTHER ITEMS MANUFAC-

TURED BY THIRD PARTIES. HUCK EXPRESSLY DIS-

CLAIMS ANY WARRANTY EXPRESSED OR IMPLIED,

AS TO THE CONDITION, DESIGN, OPERATION, MER-

CHANTABILITY OR FITNESS FOR USE OF ANY TOOL,

PART(S), OR OTHER ITEMS THEREOF NOT MANU-

FACTURED BY HUCK. HUCK SHALL NOT BE LIABLE

FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI-

RECTLY, ARISING FROM THE USE OF SUCH TOOL-

ING, PART(S) OR OTHER ITEMS OR BREACH OF

WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL

OR CONSEQUENTIAL DAMAGES.

The only warranties made with respect to such tool, part(s)

or other items thereof are those made by the manufactur-

er thereof and Huck agrees to cooperate with Buyer in

enforcing such warranties when such action is necessary.

Huck shall not be liable for any loss or damage resulting

from delays or nonfulfillment of orders owing to strikes,

fires, accidents, transportation companies or for any rea-

son or reasons beyond the control of the Huck or its sup-

pliers.

Huck Installation Equipment

Huck International, Inc. reserves the right to make

changes in specifications and design and to discontinue

models without notice.

Huck Installation Equipment should be serviced by trained

service technicians only.

Always give the Serial Number of the equipment when cor-

responding or ordering service parts.

Complete repair facilities are maintained by Huck

International, Inc. Please contact one of the offices listed

below.

Eastern

One Corporate Drive Kingston, New York 12401-0250

Telephone (845) 331-7300 FAX (845) 334-7333

Canada

6150 Kennedy Road Unit 10, Mississauga, Ontario,

L5T2J4, Canada.

Telephone (905) 564-4825 FAX (905) 564-1963

Outside USA and Canada

Contact your nearest Huck International Office, see back

cover.

In addition to the above repair facilities, there are

Authorized Tool Service Centers (ATSC's) located

throughout the United States. These service centers offer

repair services, spare parts, Service Parts Kits, Service

Tools Kits and Nose Assemblies. Please contact your

Huck Representative or the nearest Huck office listed on

the back cover for the ATSC in your area.

Americas

Alcoa Fastening SystemsAerospace ProductsTucson Operations3724 East ColumbiaTucson, AZ 85714800-234-4825520-747-9898FAX: 520-748-2142

Alcoa Fastening SystemsAerospace ProductsCarson OperationsPO Box 5268900 Watson Center Rd.Carson, CA 90749800-421-1459310-830-8200FAX: 310-830-1436

Alcoa Fastening SystemsCommercial ProductsWaco OperationsPO Box 81178001 Imperial DriveWaco, TX 76714-8117800-388-4825254-776-2000FAX: 254-751-5259

Alcoa Fastening SystemsCommercial ProductsKingston Operations1 Corporate DriveKingston, NY 12401800-431-3091845-331-7300FAX: 845-334-7333www.hucktools.com

Alcoa Fastening SystemsCommercial ProductsCanada Operations6150 Kennedy Road, Unit 10Mississagua, Ontario L5T2J4Canada905-564-4825FAX: 905-564-1963

Alcoa Fastening SystemsCommercial ProductsLatin America OperationsAvenida Parque Lira. 79-402Tacubaya Mexico, D.F.C.P. 11850FAX: 525-515-1776TELEX: 1173530 LUKSME

Far East

Alcoa Fastening SystemsCommercial ProductsAustralia Operations14 Viewtech PlaceRowville, Victoria Australia 317803-764-5500Toll Free: 008-335-030FAX: 03-764-5510

Europe

Alcoa Fastening SystemsCommercial ProductsUnited Kingdom OperationsUnit C, Stafford Park 7Telford, ShropshireEngland TF3 3BQ01952-290011FAX: 0952-290459

Alcoa Fastening SystemsAerospace ProductsFrance OperationsClos D’AssevilleBP495450 Us Par VignyFrance33-1-30-27-9500FAX: 33-1-34-66-0600

For the Long Haul™

A Global OrganizationAlcoa Fastening Systems (AFS) maintains companyoffices throughout the United States and Canada,with subsidiary offices in many other countries.Authorized AFS distributors are also located inmany of the world’s

industrial and Aerspace centers, where they providea ready source of AFS fasteners, installation tools,tool parts, and application assistance.

For The Long Haul, The Future of Fastening Technology, The Future of Assembly Technology, The Future of ToolingTechnology, and Tools of Productivity are service marks of HuckInternational. Huck provides technical assistance regarding the useand application of Huck fasteners and tooling.

NOTICE: The information contained in this publication is only forgeneral guidance with regard to properties of the products shown

and/or the means for selecting such products, and is not intendedto create any warranty, express, implied, or statutory; all warrantiesare contained only in Huck’s written quotations, acknowledge-ments, and/or purchase orders. It is recommended that the usersecure specific, up-to-date data and information regarding eachapplication and/or use of such products.

HWB898 1003-5M

© 2003 Alcoa Fastening Systems

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: [email protected] • www.alcoafasteningsystems.com

Alcoa Fastening Systems world-wide locations:

One Great ConnectionSM

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