Institute for Plasma Research · 02.materials,welding procedues,qualification requirements,testing...
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ASSEMBLY NOTES:-01. ENOUGH CARE SHALL BE TAKEN TO AVOID DAMAGE (DENT AND SCRATCHES) DURING HANDLING AND STORING OF RAW MATERIAL,SEMI FINISHED PRODUCT AND FINISHED PRODUCTS.02.MATERIALS,WELDING PROCEDUES,QUALIFICATION REQUIREMENTS,TESTING AND EXAMINATION ETC.,SHALL BE AS PER RELEVANT APPROVED SPECIFICATIONS.03.ABRASIVE SUCCESSFULL ASSEMBLY, ACCEPTANCE TESTS SHALL BE CARRIED AS PER APPROVED.04. AFTER SUCCESSFULL ASSEMBLY,ACCEPTANCE TESTS SHALL BE CARRIED AS PER APPROVED PROCEDURE.BE CARRIED AS PER APPROVED PROCEDURE.05.ALL SHARP CORNER SHALL BE ROUNDED OFF.06.USE FIXTURES DURING WELDING,MACHINING AND HEAT TREATMENT.07.EDGE PREARATION OF WELD JOINT BETWEEN END FLANGE AND SIDE PLATE,TOP PLATE,BOTTOM PLATE.08.AFTER SUCESSFUL TRAIL ASSEMBLY,ACCEPTANCE TEST AND BEFORE REMOVAL OF ASSEMBLY,THE REFERENCE POINT,CO-ORDINATES,MATCH MARKING BETWEEN ROD,STEM,BASE PLATE AND VACUUM VESSEL SHALL BE DONE AS REFERENCE FOR SITE ASSEMBLY.
AH BG
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This drawing is our property; it can't be reproduced or communicated without our written agreement.
01/08/17SCALE DATE TITLE
RFQ ASSEMBLY
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19010001
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
PKC
JMK
650
700
880
ITEMNO.
PART NAME MATERIAL DESCRIPTION QTY
01 VACUUM VESSL-1 AS PER DRAWING DRG.#19030002 0102 VACUUM VESSEL-2 AS PER DRAWING DRG.#19030003 0103 ROD STEM AND BASE PLATE ASSEMBLY AS PER DRAWING DRG.#19020001 0104 END FLANGE COVER-1 AS PER DRAWING DRG.#19030007 0105 END FLANGE COVER-2 AS PER DRAWING DRG.#19030008 01
4275
2122.5 2122.5
15 152525701
182735
715 365 725
70 135
57
107
57
3
1
2
4
5
PDF processed with CutePDF evaluation edition www.CutePDF.com
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
ROD STEM BASE PLATE ASSEMBLY
RFQ. GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020001
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
130.94
±0.05
130.94
68.6 ±0.05
171.
41±0.05
116.51
±0.05
313
VERTIC
AL ROD
UPPER
SAGMEN
T-1
VERTIC
AL ROD
LOWER
SAGMEN
T-1HOR
IZONTA
L ROD
RIGHT
SAGMEN
T-1
VERTIC
AL ROD
UPPER
SAGMEN
T-2
VERTIC
AL ROD
UPPER
SAGMEN
T-3
VERTIC
AL ROD
UPPER
SAGMEN
T-4
VERTIC
AL ROD
UPPER
SAGMEN
T-5
VERTIC
AL ROD
UPPER
SAGMEN
T-6
HORIZO
NTAL R
OD RIG
HT SAG
MENT-2
HORIZO
NTAL R
OD RIG
HT SAG
MENT-3
HORIZO
NTAL R
OD RIG
HT SAG
MENT-4
HORIZO
NTAL R
OD RIG
HT SAG
MENT-5
HORIZO
NTAL R
OD RIG
HT SAG
MENT-6
VERTIC
AL ROD
LOWER
SAGMEN
T-2
VERTIC
AL ROD
LOWER
SAGMEN
T-3
VERTIC
AL ROD
LOWER
SAGMEN
T-4
VERTIC
AL ROD
LOWER
SAGMEN
T-5
VERTIC
AL ROD
LOWER
SAGMEN
T-6
B
C
0.05 B C
103.6 ±0.05
462.6 ±0.05
823.6 ±0.05
1182.6 ±0.05
1541.6 ±0.05
1900.6 ±0.05
2259.6 ±0.05
2618.6 ±0.05
2977.6 ±0.05
3697.6 ±0.05
4160.19 ±0.05
3336.6 ±0.05
4056.6 ±0.05
STEM-2 STEM-3 STEM-1 STEM-3 STEM-2STEM-1STEM-1STEM-1STEM-1STEM-1STEM-1STEM-1
BASE P
LATE-1
BASE P
LATE-2
ITEMNO.
PART NAME MATERIAL DESCRIPTION QTY
01 BASE PLATE-1 AS PER DRG. DRG.#.19020004 01
02 BASE PLATE-2 AS PER DRG. DRG.#.19020003 01
03 STEM-1 AS PER DRG. DRG.#.19020007 08
04 STEM-2 AS PER DRG. DRG.#.19020008 02
05 STEM-3 AS PER DRG. DRG.#.19020009 02
06 HORIZONTAL RODRIGHT(1 TO 6)
AS PER DRG. DRG.#.19020017TO 19020022
06
07 HORIZONTAL RODLEFT(1 TO 6)
AS PER DRG. DRG.#.19020011TO 19020016
06
08 VERTICAL RODUPPER(1 TO 6)
AS PER DRG. DRG.#.19020030TO 19020036
06
09 VERTICAL RODLOWER(1 TO 6)
AS PER DRG. DRG.#.19020023TO 19020029
06
10 1/8"-28 BSPx25LALLEN BOLTS WITHWASHER
SS304 BASE PLATE TOSTEM
160
11 M5x35L BOLTS WITHWASHERS
SS304 STEM TO BASEPLATE,VANE TOSTEM
100
12 5 DOWEL PIN SS304 STEM TO BASEPLATE
30
13 5 DOWEL PIN SS304 ROD TO STEM 55
14 DOUBTY SEAL VITON WITHSS RING
STEM TO VANE 50NOTE: (1) 02.MM GAP REQUIRED BETWIN ALL THE JUNCTION OF TWO VANE THIS HAS TO BE SEAL WITH INDIUM SEAL (SHOWN IN "A") (2) 2MM GAP REQUIRED BETWEEN TWO BASE PLATE THIS HAS TO BE SEAL WITH INDIUM SEAL(SHOWN IN "B")
B
A
ASSEMBLY NOTES:-01. ENOUGH CARE SHALL BE TAKEN TO AVOID DAMAGE (DENT AND SCRATCHES) DURING HANDLING AND STORING OF RAW MATERIAL,SEMI FINISHED PRODUCT AND FINISHED PRODUCTS.02.MATERIALS,WELDING PROCEDUES,QUALIFICATION REQUIREMENTS,TESTING AND EXAMINATION ETC.,SHALL BE AS PER RELEVANT APPROVED SPECIFICATIONS.03.ABRASIVE CLEANING OF THE SURFACE EXPOSED TO VACUUM IS NOT ALLOWED.04. AFTER SUCCESSFULL ASSEMBLY,ACCEPTANCE TESTS SHALL BE CARRIED AS PER APPROVED PROCEDURE.05.ALL SHARP CORNER SHALL BE ROUNDED OFF.06.USE FIXTURES DURING WELDING,MACHINING AND HEAT TREATMENT.07.EDGE PREARATION OF WELD JOINT BETWEEN END FLANGE AND SIDE PLATE,TOP PLATE,BOTTOM PLATE.08.AFTER SUCESSFUL TRAIL ASSEMBLY,ACCEPTANCE TEST AND BEFORE REMOVAL OF ASSEMBLY,THE REFERENCE POINT,CO-ORDINATES,MATCH MARKING BETWEEN VANE,STEM,BASE PLATE AND VACUUM VESSEL SHALL BE DONE AS REFERENCE FOR SITE ASSEMBLY.
C
C
D
D
1
2
3
45
6
7
9
8
130.9±0.1
130.9±0.1
470
30
45
Section view C-C
Section view D-D
A
0.02 A
PKC
JMK
AH BG
DE CF BG AH
33
22
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This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
BASE PLATE-2
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020003
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
179.6 ±0.05
538.6 ±0.05
897.6 ±0.05
1256.6 ±0.05
1619.6 ±0.05
1976.6 ±0.05
186.
11 283.
9
55.318
47.5 TYP.
15
44.9
8
48.9
TYP.
2080 0-1
470
±1
48
48
48
48
52
52
B
A
0.05 A B0.05 B
H
H
I I
JK
L
30
Section view H-H
0.05 A B
N5
N5
30
20
1415
Section view I-I
0.01
0.01
235
+0.046
0(H
7)52 +0.025 0 (H7)
117
30
90
129
20 TYP.
58.5
TYP.
90
Detail J
1/8" BSP-25MM DEPTHDRILL SIZE 8.8MM10NOs.
M5-8NOs.25 MM DEPTHDRILL 4.2
5 DOWEL HOLES 25MMDEPTH 4NOs.
235
+0.046
0(H
7)48 +0.025 0 (H7)
120
129.
5
3042
100
20 TYP.
40TY
P.
30
20 TYP.
Detail K
1/8" BSP-25MM DEPTHDRILL SIZE 8.8MM14NOs.
5 DOWEL HOLES 25MMDEPTH 4NOs.
M5-8NOs.25 MM DEPTHDRILL 4.2
7.5
R
10R
87.5R
10R
15
Detail L
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
BASE PLATE-1
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020004
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
103.6462.6
823.6
1182.6
1541.6
1900.6
16.81
47.5 TYP.15
48.9
TYP.
186.
1
283.
9
470
2080 0-1
52
52
48
48
48
48
B0.05 A
A
C-BORE 20DEPTH 14MMHOLE 14.5THRU 102NOs.
0.05 A B
A A
B
B
EF
30 30Section view A-A
0.01
0.01
G
Section view B-B
0.05 A B
N5
N5
120
40TY
P.
129.
5
30
20 TYP.
100
42
42
48 +0.025 0 (H7)
235
+0.0
46 0
(H7)
Detail E
1/8" BSP-25MM DEPTHDRILL SIZE 8.8MM14NOs.
M5-8NOs.25 MM DEPTHDRILL 4.2
Œ005 DOWEL HOLES 25MMDEPTH 4NOs.
44
117
58.5
TYP.
129
90
30 TYP.
44
52 +0.025 0 (H7)
235
+0.0
46 0
(H7)
Detail F
1/8" BSP-25MM DEPTHDRILL SIZE 8.8MM10NOs.
M5-8NOs.25 MM DEPTHDRILL 4.2
5 DOWEL HOLES 20MM DEPTH 4NOs.
20
14.5 14
30
Detail G
PKC
JMK
NOTE: "O" RING SHOULD MATCH WITH GROOVE. DRAWING IS FOR REFERENCE ONLY
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
01.01.18SCALE DATE TITLE
O-RING 5 FOR STEM-1
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020005
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
9R
243.5
58.3
6
PKC
JMK
NOTE: "O" RING SHOULD MATCH WITH GROOVE. DRAWING IS FOR REFERENCE ONLY
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
01.01.18SCALE DATE TITLE
O-RING 6 FOR STEM-2 AND STEM-3
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020006
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
8R
61.5
2 43
ALL DIMENSIONS ARE IN MMNOTES:a. THE OUTER PROFILE TO BE WIRECUT ONLY AND IS SAME FOR ALL THE STEMS. PLEASE SEE PROFILE DRAWING NO:-------b. OVER ALL SURFACE FINISH:N5-N6 GRADE/Ra:0.4-0.8µm/3 delta finish/i.e ground finish.c. NO SCRATCH OR DENT IS TOLERABLE ANYWHEREd. ALL DOWEL AND TEPPED HOLES TO BE CHAMFERRED 1X45°.NOTE:a.THIS PROFILE IS SAME FOR ALL STEMS i.e. LEFT,MIDDLE AND RIGHT STEMb.PROFILE TO BE MADE ON CNC WIRE CUT MACHINE.NOTE:POSITIONAL TOLERANCE OF *DOWL HOLES: ±0.020MM *TAPPING HOLES: ±0.10MM *TAPPING HOLES:±0.10MM *O-RING GROOVE: ±0.10MM *COOLING DRILLHOLE:±0.10MM
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM -1 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET1 OF 3
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020007
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
268 ±0.05
235 -0.015-0.044 (g6)
285
±0.05
15
±1
233±0.05
59±0.05
59±0.05
57.5
57.5
57.5
R
111.45 5
56.95
105.51
±0.05
45
35R135
19.49
201.41
7 6.44
/N8 N5 N4
A
0.02 A
0.02 A
B
0.02 B
0.02 B
0.01
0.01
0.01
N5
2x45CHAMFER
BEAM CENTER
48 -0.015-0.035 (g6)
107 ±129.5 ±0.05
29.5 ±0.05
N5N5
0 .02 A
SEALING SURFACE NO STEP ORSCRATCH ALLOWED ON THISSURFACE
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM -1 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET2 OF 3
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020007
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
M
14 40 TYP.
158
26
23.5
20ty
p.
234
43.566.5
34
107
268
8411
.5
6-THRU 8NOs.
48
29.75
57.5
57.5 Q
134
134
58.3
243.
4
5.25R
C-BORE 16 -9MM DEPTH11 DRILL
5 H7 DOWEL HOLE20MM DEEP 2NOs.
O O
N
N
11
16
9
48
Section view O-O
285
67.5
90.5
41.23
111.96
35
16.5
8
1.5
91.02
199.68
16.5
1.5
35
11557.5
57.5
Section view N-N
1/2" BSPDRILL 19MM- 23 MMDEPTH4NOs.
P
7.5
4.5
0.5R
0.5R
Detail P
26
38
1448
30.4
26
14.3
14.3
5.5
Detail Q
6MM O-RINGGROOVE
PKC
JMK
NOTES:a. THE OUTER PROFILE TO BE WIRECUT ONLY AND IS SAME FOR ALLTHE STEMS. PLEASE SEE PROFILE DRAWING NO:-------b. OVER ALL SURFACE FINISH:N5-N6 GRADE/Ra:0.4-0.8µm/3 delta finish/i.e ground finish.c. NO SCRATCH OR DENT IS TOLERABLE ANYWHEREd. ALL DOWEL AND TEPPED HOLES TO BE CHAMFERRED 1X45°.
NOTE:a.THIS PROFILE IS SAME FOR ALL STEMS i.e. LEFT,MIDDLE ANDRIGHT STEMb.PROFILE TO BE MADE ON CNC WIRE CUT MACHINE.
NOTE:POSITIONAL TOLERANCE OF *DOWL HOLES: ±0.020MM *TAPPING HOLES: ±0.10MM *TAPPINGHOLES:±0.10MM *O-RING GROOVE: ±0.10MM *COOLING DRILLHOLE:±0.10MM
NOTE:-01. ALL SHARP CORNERS SHALL BE ROUNDED OFF.02. THE FINISH MACHINED/GROUND SURFACES SHALL BE PRESERVEDAND PROTECTED SUITABLY TO AVOID ANY DAMAGE DURING HANDLING TRANSIT AND ASEMBLY03. USE DRILL JIG FOR DRILLING OF HOLES.04. THREADING SHALL BE AS PER IS421805. AFTER MACHINING THE COMPONENT SHALL BE SUBJECTED TOSOLUTION CLEANING OR ULTRASONIC CLEANING AS PER APPROVED PROCEDURE
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM -1 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET3 OF 3
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020007
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
19020007
285
2 68120.24
2 33
57.5
57.5
R
29.255.
514.3
30.4
48
59
11
26
26 12
38
48
57.5
57.5
5.514
.329.5
30.4
48
24
24
7
7
13
13
Auxiliary view RScale: 1:2
COOLING HOLE 8 THRUNEXT 04 NOs.
5 H7 DOWEL HOLE 20MM DEEP 8NOs.
M5-20MM DEPTH16 NOs.
NOTE: REFER DWG.#19020007SHEET 3 OF 3 FOR NOTES,FABRICATION ,MACHINING
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM-2 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET1 OF 3
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020008
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
268 ±0.5
285
±0.5
120.24
±0.5
15
2 33±0.5
59±0.5
57.5
57.5
59±0.5
111.45±0.5
57.5
R56.95
5
45
35R
235 -0.015-0.035 (g6)
19.49
201.41
7 6.44
A
B
0.01
0.02 A
0.02 A
0.05 B
0.05 B
0.01
0.01
N5
BEAM CENTER
PKC
JMK
52 -0.015-0.035 (g6)
110 ±0.1
29 ±0.5
29 ±0.5
0.02 A
0.02 A
N5N5
SEALING SURFACE NO STEP ORSCRATCH ALLOWED ON THIS SURFACE
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM -2 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET2 OF 3
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020008
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
7687
98
7687
98
285
15
122.
37233
0.02 A
0.02
0.02 A
B0.02 B
0.02 B
A
S
Z
52
5 H7 DOWEL HOLE 20DEEP 8NOs.
M5-20MM DEPTH16 NOs.
T
110
26817
58.5 TYP.
8825
20TY
P.
5
11
258
44
44
12.2
514
62.590
75
87
105
C-BORE 16 -9MM DEPTH11 DRILL
6-THRU 8NOs.
14
12.5
14
26
12.25
7
45
59
12
30.4
48
5.5
14.3
17
5
5
57.5
57.5
26
4
51
87
76
98
116.5
116.5
Detail T
16
11
9
Detail Z
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM-2 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET3 OF 3
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020008
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE17
268
110
5
88
58.5
TYP.
61.5
243
4.25R
5 H7 DOWEL HOLES 2NOs.U
U
V
V
100.16
201.09
8
199.98
79.74
8
122.52
37.28
118.9120.39
62.5
9075
105
Section view U-U
W203.54
85.71
122.46
26.36
7887
268
111.455
57.5
R56.95
Section view V-V
1/2"-14 BSP-25MM DEEP18.5 DRILL 35 MM DEPTH 6NOs.
COOLING HOLE 8 MMTHRU NEXT 3NOs.
O-RING GROOVE3NOs.
X
7.5
4
35
25
Detail W
6MM-O-RINGGROOVE
16.5
1.5
8
Detail X
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM-3 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET1 OF 2
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020009
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
19020008
285
120.
24
56.95
57.5R
Y
AB
17 58.5 TYP.
11
88 110
2520
TYP.
5
258
268
446 THRU 8 NOs.
C-BORE 16-DEPTH 9MMDRILL 11 MM 10 NOs.
5 H7 DOWEL HOLE20MM DEEP 2NOs.
Auxiliary view Y
5 H7 DOWEL HOLE 20MM DEPTH
M5 20MM DEEP 16NOs.
AA
12.5
14
17
51
45
22 12.25
1412
5.5
47
9
14.3
30.4
Detail AA
5 H7 DOWEL HOLE 20 DEEP 8NOs.
PKC
JMK
NOTE: REFER DWG.#19020007SHEET 3 OF 3 FOR NOTES,FABRICATION ,MACHINING
15
110
11
169
Detail AB
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
26.12.17SCALE DATE TITLE
STEM-3 MACHINING DETAILS
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEET2 OF 2
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
0IPR/17/A3/RFQ/19020009
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
19020008
13.5 12
4.25
R
243
61.5
268
110
PKC
JMK
AC
AC
AD
AD
75
105
62.5
90
76
98
7698
56.95
201.09
199.98100.16
79.73
118.91
122.52
37.2820.39
Section view AC-AC
1/2" BSP-14 25MM DEPTH18.5 MM DRILL DEPTH 35MM-6NOs.
COOLING 8MM THRU NEXT6NOs.
122.46
26.36
203.54
85.71
87
87
8778
Section view AD-AD
DOUBTY SEAL GROOVE6NOs.
AE
AF
7.5
4.5
Detail AE
6MM O-RING GROOVE
16.5
1.5
Detail AF
NOTE:-01. ALL SHARP CORNERS SHALL BE ROUNDED OFF.02. THE FINISH MACHINED/GROUND SURFACES SHALL BE PRESERVED AND PROTECTED SUITABLY TO AVOID ANY DAMAGE DURING HANDLING TRANSIT AND ASEMBLY03. USE DRILL JIG FOR DRILLING OF HOLES.04. THREADING SHALL BE AS PER IS421805. AFTER MACHINING THE COMPONENT SHALL BE SUBJECTED TO SOLUTION CLEANING OR ULTRASONIC CLEANING AS PER APPROVED PROCEDURE
VANE TYPE
SEGMENT No. MODULATION START & ENDPOINTS IN MM
LENGTH INMM
HORIZONTAL SEGMENT-1 (LEFT & RIGHT) -0.00147 TO 823.57161 823.57308SEGMENT-2 (LEFT & RIGHT) 823.57161 TO 1541.56737 717.99576SEGMENT-3 (LEFT & RIGHT) 1541.56737 TO 2259.53126 717.96389SEGMENT-4 (LEFT & RIGHT) 2259.53126 TO 2977.53049 717.99923SEGMENT-5 (LEFT & RIGHT) 2977.53049 TO 3695.67418 718.14369SEGMENT-6 (LEFT & RIGHT) 3695.67418 TO 4160.19331 464.51913
VERTICAL SEGMENT-1(UPPER & LOWER) -0.00147 TO 464.65976 464.66123SEGMENT-2(UPPER & LOWER) 464.65976 TO 1182.74243 718.08267SEGMENT-3(UPPER & LOWER) 1182.74243 TO 1900.71880 717.97637SEGMENT-4(UPPER & LOWER) 1900.71880 TO 2618.76139 718.04259SEGMENT-5(UPPER & LOWER) 2618.76139 TO 3336.75233 717.99094SEGMENT-6(UPPER & LOWER) 3336.75233 TO 4160.19329 823.44096
(PROTOTYPE) SEGMENT-5(UPPER & LOWER)(PROTOTYPE)
2977.59 TO 3336.75233 359.15866
ALL DIMENSIONS ARE IN MM
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
01.01.18SCALE DATE TITLE
VANE CROSS SECTION
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020010
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
75
14.82
R
39 ±0.05
100.
06±0
.02
0.05
0.01
A
0.05 A
N5
N5
N5
THIS RADIUS IS CONSTANTTHROUGH OUT THE CURVED PROFILE
THIS HEIGHS IS VERYACCORDING TO MODULATIONDEPTH
AG
20 ±0.1
14.82±0.02
R
25.0
6±0
.02
Detail AG
N5 N6
N5
PKC
JMK
AH BG
DE CF BG AH
33
22
44
11
This drawing is our property; it can't be reproduced or communicated without our written agreement.
01.01.18SCALE DATE TITLE
H ROD LEFT SEGMENT-1
RFQ GROUP:
UNLESS OTHERWISE STATEDALL DIMENSIONS ARE IN `mm'
CHECKED
APPROVED
REF DRG NO:
DRG.NO
REV
SHEETOF
Institute for Plasma ResearchBhat, Near Indira Bridge,Gandhinagar 382428,Gujarat (India)
K.R.R.DRAWN
01 1IPR/17/A3/RFQ/19020011
1:1
F E D C
REVISION COLUMN
+0-10'
OVER 120-400
LENGTH IN mm OF SHORTER SIDE OF ANGLES
MACHINING DEVIATIONS FOR NON-TOLERANCED DIMENSIONS
1.6-8DRG.NO
UPTO 10
_+0-20'
50-120
_+0-30'
10-50
+1_
CO-ORDINATED BY
_
8-25
+0.5
120-315
_+0.2
6-30
0.025-1.6
LENGTH
DIA
OR
+0.1_
UPTO6
+0.3
30-120
_ _
< 0.025
REV ZONE DESCRIPTION APPROVED REMARKSDATE
7.5
R
2218
.5
NOTE:1. LENGTH OF THIS COMPONENT HAS BEEN MACHINED AFTER WELDING AND LEAKCHECKING,SO DO NOT MACHINE OR GRIND THIS SURFACES.2. OVER ALL SURFCE FINISH: N5-N6 GRADE/Ra- 0.4-0.8µm.3. NO SCRATCH OR DENT IS TOLERABLE ANY WHERE.4. PROFILE OF EVERY VANE CURVE IS DIFFERENT.5. R14.82 ON THE PROFILE IS CONSTANT THROUGH OUT.6. ALL THE DIMENSIONS HAVE TO BE MACHINED FROM REFERENCE LINE (BEAM AXIS)AND DOWEL HOLES.7. TO GET THE DIMENSIONAL SNF POSITIONAL ACCURACY OF 0.02MM, THE DOWELHOLES SHOULD BE MADE IN THE LAST EITHER BY JIG BORING OR JIG GRINDING.NOREAMING.
SPECIAL NOTE:POSITIONAL TOLERANCE OF DOWEL HOLES: 0.020MM AND OTHER HOLES: 0.1MM
B
0.02 A
0.01
116.
51
71.8
1
63.0
1
63.0
1
71.8
1
48
15
30.4
12
12.97
823.57
48228
91.35
29.5
82.6
17
117.6
26.5
12
37
10
22
20
87.0
1
30.4
4561
.51
64.5
1
51
A
DOWEL 5 H7 6NOs.
C-BORE 10 6MM DEPTHDRILL 6MM THRU 12NOs.8 COOLING HOLE THRU
0.02 A
REF.LINE BEAM AXIS
ALREADY DRILLED HOLEBEFORE PLUG WELDING
THE CO-ORDINATES OF THE VANE CURVE IS AVAILABLE IN CD AS DWG.#19020041
O-RING SITS AROUND THISHOLE SO NOT EVEN MINORSCRATCH IS TOLERABLEDONOT CHAMFER THIS HOLE
AH
AH Section view AH-AH
Auxiliary view AI
REF. PLUG DWG.#19020037
REF. PLUG DWG.#19020037
AJ
AJ
AK
AK
48
29.5
19.55.5
8
55
Section view AJ-AJ
18.5
7
10
6
45
22
19.5
8
8
6
Section view AK-AK