INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR...

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INSTALLATION INSTRUCTIONS ICON FRAMELESS SLIDING DOOR SHOWER ENCLOSURE LH | ICFR-120L RH | ICFR-120R T 04 568 9898 E [email protected] www.plumbline.co.nz Distributed by:

Transcript of INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR...

Page 1: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

INSTALLATION INSTRUCTIONSICON FRAMELESS SLIDING DOOR SHOWER ENCLOSURE LH | ICFR-120LRH | ICFR-120R

T 04 568 9898 E [email protected]

Distributed by:

Page 2: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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INSTALLATION INSTRUCTIONSICON FRAMELESS SLIDING DOOR SHOWER ENCLOSURE LH | ICFR-120LRH | ICFR-120R

1

ANITA SHOWER FRAMELESS SLIDING DOOR

ACRYLIC AND TILE

INSTALLATION INSTRUCTIONS

PLEASE READ CAREFULLY

GENERAL INFORMATIONThank you for choosing your Icon Shower Enclosure. Please check the two Icon Shower

packages within 12 hours of receiving delivery and advise your supplier immediately is there is

any damage. Damage reported after installation will not be accepted.

DISCLAIMER Plumbline Ltd are not liable for any Icon Shower that has not been installed correctly.

INSTALLATION NOTES• All silicone bonding: We recommend translucent Bostik V60 (available to purchase from

your retailer).•

• Toughened safety glass cannot be reworked. Do not try to alter parts in any way.

PREPARATION•

provided in the walls behind the wall channels and behind the wall mounted rail bracket shown in the Layout Plan Diagram 1.1.

SAFETY GUIDE• This product is heavy and may require two people to install.• Always stand glass up after unpacking the components and use soft packing where in

contact with hard surfaces. Take care not to strike an edge or corner on a hard surface.• Special care should be taken when drilling walls to avoid hidden pipes or electrical cables.• Wear protective gloves and eye protection.

WE RECOMMEND THAT A PROFESSIONAL SHOWER INSTALLER IS USED FOR INSTALLATION OF THIS PRODUCT TO ENSURE THE VERY BEST OUTCOME

Page 3: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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ANITA SHOWER FRAMELESS SLIDING DOOR

ACRYLIC AND TILE

INSTALLATION INSTRUCTIONS

PLEASE READ CAREFULLY

GENERAL INFORMATIONThank you for choosing your Icon Shower Enclosure. Please check the two Icon Shower

packages within 12 hours of receiving delivery and advise your supplier immediately is there is

any damage. Damage reported after installation will not be accepted.

DISCLAIMER Plumbline Ltd are not liable for any Icon Shower that has not been installed correctly.

INSTALLATION NOTES• All silicone bonding: We recommend translucent Bostik V60 (available to purchase from

your retailer).•

• Toughened safety glass cannot be reworked. Do not try to alter parts in any way.

PREPARATION•

provided in the walls behind the wall channels and behind the wall mounted rail bracket shown in the Layout Plan Diagram 1.1.

SAFETY GUIDE• This product is heavy and may require two people to install.• Always stand glass up after unpacking the components and use soft packing where in

contact with hard surfaces. Take care not to strike an edge or corner on a hard surface.• Special care should be taken when drilling walls to avoid hidden pipes or electrical cables.• Wear protective gloves and eye protection.

WE RECOMMEND THAT A PROFESSIONAL SHOWER INSTALLER IS USED FOR INSTALLATION OF THIS PRODUCT TO ENSURE THE VERY BEST OUTCOME

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ICON SHOWER - FRAMELESS SLIDING DOOR

COMPLETED INSTALLATION DIAGRAM

TOOLS & MATERIALS REQUIRED (NOT SUPPLIED)

• Soft pencil and masking tape• Spirit level and large square.• Rags and white spirits• Flat head screwdriver• Phillips head screwdriver• Tape measure• Drill bits (Diamond bit for tile installation)• 6mm masonry drill bit• 3mm masonry drill bit• Bostik V60 Silicone and cartridge gun

WE RECOMMEND THAT A PROFESSIONAL SHOWER INSTALLER IS USED FOR INSTALLATION OF THIS PRODUCT TO ENSURE THE VERY BEST OUTCOME.

Page 4: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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ICON SHOWER - PREPARATION CHECKLIST

checked

checked

checked

checked

checked

checked

checked

THE FOLLOWING ITEMS MUST BE COMPLETED PRIOR TO INSTALLATION:

be provided in the walls behind the wall channels. Refer to the correct ‘Layout Plan’ on pages 5, 6 or 7 to establish your shower type.

ACRYLIC INSTALLATION OPTION

To install acrylic tray and liner, please refer to separate installation instructions with packaged product.

TILE INSTALLATION OPTION

To install Ezi-Lay Tile Tray please refer to separate installation instructions provided with the packaged product.

Statement provided for the local council.

All tiling must be completed and allowed to cure before installing the shower enclosure.

Page 5: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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ICON SHOWER - PREPARATION CHECKLIST

checked

checked

checked

checked

checked

checked

checked

THE FOLLOWING ITEMS MUST BE COMPLETED PRIOR TO INSTALLATION:

be provided in the walls behind the wall channels. Refer to the correct ‘Layout Plan’ on pages 5, 6 or 7 to establish your shower type.

ACRYLIC INSTALLATION OPTION

To install acrylic tray and liner, please refer to separate installation instructions with packaged product.

TILE INSTALLATION OPTION

To install Ezi-Lay Tile Tray please refer to separate installation instructions provided with the packaged product.

Statement provided for the local council.

All tiling must be completed and allowed to cure before installing the shower enclosure.

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ICON SHOWER LAYOUT PLAN - OPTION 1

OPTION 1: ICON ACRYLIC SHOWER

Icon Acrylic Shower with Acrylic Tray and ABS/Acrylic Liner: Set out the Icon Shower by marking out the outside line of the wall channels (A) 12mm in from the outside edge of the tray. This will allow for suitable placement of the shower plus some variances from plumb on the walls. Greater variances will need to be calculated in the layout.

NOTE: Any variation must be adjusted for in the measurements provided.

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

A

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ICON SHOWER LAYOUT PLAN - OPTION 2

OPTION 2: ICON TILE SHOWER

Icon Tile Shower with Ezi-Lay Tile Tray with Hobs Application: Set out the Icon Shower place by marking out the outside line of the Wall channels (A) 30mm in from the outside edge of the tiled hob. This will allow for suitable placement of the shower plus some variances from plumb on the walls. Greater variances will need to be calculated in the layout.

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

A

NOTE: Any variation must be adjusted for in the measurements provided.

NOTE: When installing the Icon Frameless Shower on to a tiled wall some local authorities do

time required as instructed on the BOSTIK cartridge before installing glass.

Page 7: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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ICON SHOWER LAYOUT PLAN - OPTION 2

OPTION 2: ICON TILE SHOWER

Icon Tile Shower with Ezi-Lay Tile Tray with Hobs Application: Set out the Icon Shower place by marking out the outside line of the Wall channels (A) 30mm in from the outside edge of the tiled hob. This will allow for suitable placement of the shower plus some variances from plumb on the walls. Greater variances will need to be calculated in the layout.

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

A

NOTE: Any variation must be adjusted for in the measurements provided.

NOTE: When installing the Icon Frameless Shower on to a tiled wall some local authorities do

time required as instructed on the BOSTIK cartridge before installing glass.

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ICON SHOWER LAYOUT PLAN - OPTION 3

OPTION 3: ICON SHOWER OTHER APPLICATIONS

Icon Shower - All other Tile Bases or Entry Level Applications: A and B measurements are the range that can be used for the outer boundary lines for the wall channels. Care must be taken if using either the minimum or maximum measurements as

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

A

B

1166-1180mm

868 - 880mm

NOTE: Any variation must be adjusted for in the measurements provided.

NOTE: When installing the Icon Frameless Shower on to a tiled wall some local authorities do

time required as instructed on the BOSTIK cartridge before installing glass.

Page 8: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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ICON SHOWER - ASSEMBLY DIAGRAM

REF. DESCRIPTION PART NO. QTY REF. DESCRIPTION PART NO. QTY

1 Wall channels PAR1027 2 13 Rail 1

2 Return panel 1 14 Screws M5 x 10 2

3 Door panel 1 15 Rail joiner assembly 2

4 Buffer strip PAR1028 1 16 Screw cover caps 8

5 Buffer/seal strip PAR1029 1 17 Wall gaskets 2

6 Handle set 1 18 Wall cap 1

7 Lock in knob sets (door) PAR1041 2 19 Screws M4 x 35 8

8 PAR1042 1 20 Screws M4 x 8 8

9 End block 2 21 1

10 Sliding blocks (L/R) 2 22 Allen wrench 1

11 Water bar 1 23 Wrench 1

12 Roller sets (door) 2 24 2

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8

8

5

4

1

3

12

13

16

19

21

24

9

11

10

7

7

20

23

22

2

6

1817

15

14

A

A

B

B

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ICON SHOWER - ASSEMBLY DIAGRAM

REF. DESCRIPTION PART NO. QTY REF. DESCRIPTION PART NO. QTY

1 Wall channels PAR1027 2 13 Rail 1

2 Return panel 1 14 Screws M5 x 10 2

3 Door panel 1 15 Rail joiner assembly 2

4 Buffer strip PAR1028 1 16 Screw cover caps 8

5 Buffer/seal strip PAR1029 1 17 Wall gaskets 2

6 Handle set 1 18 Wall cap 1

7 Lock in knob sets (door) PAR1041 2 19 Screws M4 x 35 8

8 PAR1042 1 20 Screws M4 x 8 8

9 End block 2 21 1

10 Sliding blocks (L/R) 2 22 Allen wrench 1

11 Water bar 1 23 Wrench 1

12 Roller sets (door) 2 24 2

112

8

8

5

4

1

3

12

13

16

19

21

24

9

11

10

7

7

20

23

22

2

6

1817

15

14

A

A

B

B

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ICON SHOWER - FRAMELESS SLIDING DOOR INSTALLATION

channels taking into account the guidance notes.

Mark and drill two holes in the wall channel. As a guide approximately position the top hole 100mm from the top off the wall channel and the second hole 500mm from the top of the wall channel. Hold the wall channel plumb to the wall and mark the position of the two wall channel holes on to the wall. Pre-drill holes in the wall lining to position

diamond drill bit.

Using M4 x 35 Screws (20) screw the wall channels to walls. Ensure screws and wall channels remain plumb.

1.1

1.2

TOP

100MM

500MM

6MM1.1 1.2

2

3

ICON SHOWER - PREPARATION CHECKLIST

checked

checked

checked

checked

checked

checked

checked

THE FOLLOWING ITEMS MUST BE COMPLETED PRIOR TO INSTALLATION:

be provided in the walls behind the wall channels. Refer to the correct ‘Layout Plan’ on pages 5, 6 or 7 to establish your shower type.

ACRYLIC INSTALLATION OPTION

To install acrylic tray and liner, please refer to separate installation instructions with packaged product.

TILE INSTALLATION OPTION

To install Ezi-Lay Tile Tray please refer to separate installation instructions provided with the packaged product.

Statement provided for the local council.

All tiling must be completed and allowed to cure before installing the shower enclosure.

Page 10: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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Install rail brackets (14, 15, 17 & 18) to return panel.

Insert the rail (13) into return glass bracket and attached to the front panel with the two

(13) when the return glass is at 90 degrees off wall. If more adjustment is required move the glass front panel within the wall channel.

The return panel leading edge is positioned 5mm back from the outer channel line as in the Layout plan. Plumb the glass edge and the assess if the adjustment in our out of the return panel is needed.

ENSURE A PLASTIC GLASS PROTECTOR IS USED BETWEEN ALL METAL PARTS AND THE GLASS

3.1

3.2

3.3

3.1 3.2

3.3

B1

C1

RETURN PANEL

ENSURE PANELS REMAIN LEVEL

FIXED GLASS FRONT PANEL

C1:

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

1817

15

14

A1

GLASS

RAIL

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Install rail brackets (14, 15, 17 & 18) to return panel.

Insert the rail (13) into return glass bracket and attached to the front panel with the two

(13) when the return glass is at 90 degrees off wall. If more adjustment is required move the glass front panel within the wall channel.

The return panel leading edge is positioned 5mm back from the outer channel line as in the Layout plan. Plumb the glass edge and the assess if the adjustment in our out of the return panel is needed.

ENSURE A PLASTIC GLASS PROTECTOR IS USED BETWEEN ALL METAL PARTS AND THE GLASS

3.1

3.2

3.3

3.1 3.2

3.3

B1

C1

RETURN PANEL

ENSURE PANELS REMAIN LEVEL

FIXED GLASS FRONT PANEL

C1:

DOTTED LINE: OUTER CHANNEL BOUNDARY LINE

GLASS LINE: 5MM BACK FROM DOTTED LINE

1817

15

14

A1

GLASS

RAIL

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4.1

4.2

4.3

4.4

4.5

Install the roller sets (12) to door panel (3). Rollers should be on the outside of the door.

Hang the door on the rail from inside of the shower.

Carefully slide the door toward the return panel and check the gap between door and return panel is even. Adjust if necessary using offset in rollers or adjustment from the rail support. At this point assess if the return panel needs to go in or out slightly to align the door parallel to the tray.

Bond with Bostik V60 the following parts to the tray. Sliding block (10) slotted into the glass front panel edge and the waterbar (11) positioned parallel to the outside edge of the tray going across to the end block (9) against the return panel. Tape in position with duct tape and allow 24 hours for this to cure.

4.5

4.1

4.2

4.3

4.4

Page 12: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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5.1

5.2

Plumb the ends of the glass. On the inside of shower drill 3.2mm holes through both the

avoids drilling through the glass - see Diagram 5.1). Screw together using M4 Screws (21). Cover the screws with screw cover caps (22).

door panel.

Install the handle set (6) with the locking screws on the inside of the shower.

5.3

FIXED GLASS PANEL

FIXED PANELPROFILE

BUFFER STRIP (4)

BUFFER / SEAL STRIPS (5)

WATER DEFLECTOR (24)

ENSURE GLASS PANELSREMAIN LEVEL DURING INSTALLATION PROCESS

CHANNEL WALL

5.1

5.2

5.3

Page 13: INSTALLATION INSTRUCTIONS - Plumbline · 2016-11-21 · 1 3 ANITA SHOWER FRAMELESS SLIDING DOOR ACRYLIC AND TILE INSTALLATION INSTRUCTIONS PLEASE READ CAREFULLY GENERAL INFORMATION

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Apply high quality neutral cure silicone to the outside.

DO NOT USE SHOWER FOR 24 HOURS

Silicone is not used on the inside of the shower screen because water can build up over time within the wall channel and leak out of the shower area. The screen is designed to allow the water to return into the shower area, if any is present. SCREENS THAT ARE SEALED ON THE

INSIDE WILL VOID WARRANTY.

24 HOURS

6