INSTALLATION GUIDE SB-LED | Indoorfiles.ims-group-sb-nederland.nl/sb-railing/Catalog...SB-LED |...

IMS Nederland

INSTALLATION GUIDE

SB-LED | Indoor

WWW.SB-RAILING.COM

winner

V1.0-2015

3SB-LED | Indoor WWW.SB-RAILING.COM

CONTENTS

1 Introduction 4

1.1 About this guide 4

1.2 Product description 4

1.3 Symbols used in this guide 5

2 Precautions and safety instructions 6

3 Technical specifications 7

3.1 General product specifications 7

3.2 Required tools and products 7

3.3 Main components 8

4 Installation 9

4.1 Preparation for installation 9

4.2 Joining handrail sections 12

4.2.1 Gluing 12

4.2.2 Brazing 13

4.2.3 Expansion joint 14

4.3 Installing the liniLED® LED strip 15

4.4 Fitting handrail brackets or banister adapters 17

4.4.1 Fitting handrail brackets 17

4.4.2 Fitting banister adapters 19

4.5 Finishing 21

4.5.1 Fitting an end cap 21

4.5.2 Fitting a plastic transition profile 22

4.5.3 Fitting the cover cap 22

5 Maintenance 23

6 The environment and disposal 23

7 Warranty and disclaimer 23

4 INSTALLATION GUIDE WWW.SB-RAILING.COM

1 INTRODUCTION

1.1 ABOUT THIS GUIDE

This installation guide is intended for installers of SB-LED handrails. This is the original installation guide, and it contains important information. Please read the installation guide carefully and completely before installation.

Subject to change without prior notice. Visit www.illunox.com for the latest version of the guide.

1.2 PRODUCT DESCRIPTION

SB-LED handrails can be used as wall-mounted handrails or banisters. The descriptions and instructions in this guide apply to both types of use.

SB-LED handrails are intended to be used as illuminated stair handrails and banisters for indoor areas. They have built-in LED lighting to illuminate the floor or ground for the user. Any use other than the use described above is regarded as improper use. SB-Railing cannot be held responsible for any loss or damage, including consequential loss or damage, caused by improper use or misuse.

SB-LED is solely intended for indoor use.

Example of indoor application


1.3 SYMBOLS USED IN THIS GUIDE

DANGER Danger! Risk of electrical shock. This symbol means that you should watch out for hazardous situations that could cause an electrical shock. Failure to follow the safety instructions can lead to potentially fatal personal injury.

CAUTION Caution! Risk of damage to the product. “Caution” means that the product may be damaged if the user does not carefully follow the procedures.

NOTE Note This is a comment with supplementary information for the user. A comment draws the user’s attention to potential problems.


2 PRECAUTIONS AND SAFETY INSTRUCTIONS

General

NOTE The manufacturer considers it extremely important that the product is used and maintained in a manner that puts the safety of users first. To ensure safety and reliable use, proceed as follows.

� Read the installation guide before installing the product. � Ensure that all people involved in the installation and commissioning of the product are familiar with the relevant information in the installation guide before installation and/or commissioning of the product takes place. Make sure that the instructions are actually understood. The responsibility for this rests with the installation supervisor or manager.

NOTE The manufacturer is not liable for any loss or damage resulting from improper installation.

CAUTION It is important to have the product installed by a certified installer. Otherwise the product warranty is rendered null and void.

CAUTION Compliance with the installation instructions also means that general and local building, safety and installation regulations must be respected and followed. The manufacturer is not liable for failure to comply with these regulations.

Installation

DANGER Always switch off power to the product before performing any work.

DANGER Never connect the product directly to 220V or 230V power.

NOTE A voltage of 24V is present in the product or components of the product when connected to a power source.

CAUTION For electrical connection, always use a 24V power supply with a power rating suitable for the application.


3 TECHNICAL SPECIFICATIONS

3.1 GENERAL PRODUCT SPECIFICATIONS

Product description

Name: SB-LED | Indoor

Launch year: 2015

Type number: ILL422015

Technical specifications

Handrail dimensions: 42.4 mm , 40x40 mm or 60x40 mm

Handrail material: AISI 304 or AISI 316

Material of profile section in handrail: Aluminum 6060-T6

Supply voltage for liniLED strip: 24V DC

LED system protection rating: IP40 (normal indoor use)

Accessories: Various components. See section 3.3 for an overview.

3.2 REQUIRED TOOLS AND PRODUCTS

Standard hand tools and metalworking tools should be available on site, depending on the specific project. The following tools and products are necessary in all cases.

� Hacksaw � Grinder � Allen wrenches (3, 4 and 5 mm) � Torx 20 screwdriver � No. 2 and no. 3 screwdrivers � Wire cutter/stripper � Anaerobic adhesive suitable for stainless steel � Degreaser � Brazing equipment (for brazing work on site) � SB-LED LED roller � LED strip nipper


3.3 MAIN COMPONENTS

1 2 3 4

Name: SB-LED Handrail 42Material: Stainless steel and 6060-T6 aluminumItem no. 7642.100.304 AISI 304Item no. 7642.101.316 AISI 316

Name: Stainless steel handrail bracket, regular 42Material: Stainless steelItem no. 7642.200.316 AISI 316

Name: Stainless steel handrail

bracket, wire feedthrough 42

Material: Stainless steel

Item no. 7642.210.316 AISI 316

Name: Stainless steel banister

adapter 42

Material: Stainless steel

Item no. 7642.300.16 AISI 316

5 6 7 8

Name: Stainless steel end cap 42Material: Stainless steelItem no. 7642.400.316 AISI 316

Name: Stainless steel profile handrail connector, straightMaterial: Stainless steelItem no. 7642.500.304 AISI 304 Item no. 7642.501.316 AISI 316

Name: IP40 connector Material: PA6Item no. 7642.800.000

Name: SB-LED LED roller Material: Aluminum and POMItem no. 7699.101.000

9 10 11 12

Name: liniLED® LED strip

- liniLED® Top Deco

- liniLED® Top Power

- liniLED® Top Power Short Pitch

Name: IliniLED® Top End Cap

Material: PC-ABS

Item no. 7611.503.000

Name: Plastic transition profile

for SB-LED to round tube 42.4mm

Material: ABS

Item no. 7642.950.424

Name: Plastic cover cap 42Material: PCItem no. 7642.900.424 transp.Item no. 7642.920.424 matte

13

Name: liniLED® PliersItem no. 7699.102.000


4 INSTALLATION

DANGER Always switch off power before the start of installation.

The instructions in this section are written in the correct installation sequence. We recommend that you follow this sequence.

4.1 PREPARATION FOR INSTALLATION

1 Check that there are enough power points and they are located in the right places.

� Deco: a power point every 20 meters � Power: a power point every 10 meters � Power Short Pitch (PSP): a power point every 10 meters

NOTE All power points must provide 24V DC.

24V DC

24V DC

24V DC

2 NOTE When fitting long sections, take into account any expansion joints in the structure, building or surface to which the handrail or banister is fastened.

Determine whether any expansion joints are present in the wall or the underlying surface. To avoid stress on the liniLED® LED strip and possible damage, the handrail must end where an expansion joint is present.


3 Cut the stainless steel handrail to the right length.

If you are joining three or more handrail sections, you have intermediate handrail sections. Go to step 4.

If you do not have any intermediate handrail sections, skip step 4 and go to section 4.2.

Intermediate handrail section

4 To allow handrail brackets to be fitted in the profile later on, you have to make room for them in the intermediate handrail section.

NOTE It is not possible to clip a handrail bracket here later on, since the aluminum profile is missing at this point.

Carry out the following procedure for EVERY intermediate handrail section.

A. Dismount one of the screwed-on aluminium mounting profiles. To do this, turn the screws of one aluminum mounting profile counterclockwise and then remove the mounting profile.


B. Cut off a length of 40mm (±1mm) from the removed aluminum profile.

40 mm

NOTE It is not possible to clip a handrail bracket here later on, since the aluminum profile is missing at this point.

C. Put the aluminum mounting profile back in place and screw it tight.

40 mm


4.2 JOINING HANDRAIL SECTIONS

There are two ways to join handrail sections: with glue or by brazing them together.

4.2.1 Gluing

1 Apply the glue to the contact surfaces of the coupling.

2 Insert the handrail coupling into the handrail you want to extend.

3 Then slide the other handrail section over the coupling.

If expansion joints are present, � go to section 4.2.3.

If no expansion joints are present, � go to section 4.3.1.


4.2.2 Brazing

1 Insert the handrail coupling into the handrail you want to extend.

2 Then slide the other handrail section over the coupling.

3 Braze the parts together.

If expansion joints are present, � go to section 4.2.3.

If no expansion joints are present, � go to section 4.3.1.


4.2.3 Expansion joint

Always take the following precaution with an expansion joint to avoid damage to the liniLED® LED strip. This applies to both glued and brazed handrails.The handrail can be joined using a coupling with one loose joint (steps 1 and 2), or it can be terminated with an end cap (step 3). Regardless of whether the handrail is continuous or is terminated by an end cap, the LED strip must be interrupted at an expansion joint. For information about fitting and cutting the LED strip, see section 4.3.

Terminating the handrail with a coupling

1 Apply glue to one end of the coupling.

Fit the coupling for the stainless steel handrail between two handrail sections.

2 Ensure that there is enough free play between the handrail and the coupling to allow for expansion and contraction due to temperature changes in the building structure.

Finishing the handrail with end caps

3 Insert the end caps in the ends of the handrail sections.


4.3 INSTALLING THE liniLED® LED STRIP

1 Carefully push the connector into the cavity of the liniLED® LED strip.

NOTE The arrow on the connector must point in the same direction as the arrow on the liniLED® LED strip.

2 Carefully press the liniLED® LED strip into the aluminum profile.

Start at the point where you placed the connector.

Tip: Use the SB-LED LED roller.

NOTE There is a limit to the length of

the liniLED® LED strip that can fitted in one piece. � Deco: 20 meters � Power: 10 meters � Power Short Pitch (PSP): 10 meters

For any of the following situations. � You arrive at a corner � You arrive at a coupling � You arrive at an expansion joint � You reach the end of the handrail

Proceed as follows.

3 Determine where you will cut the liniLED® LED strip. This should be done as close as possible to the end of the coupling or the end of the handrail.

Note that the liniLED can only be cut at specific designated places.

NOTE For more information about liniLED® Top LED strips, visit www.liniLED.com.

+24V +24V

+

+

liniLED® Top DecoliniLED® Top Power(Power version only available

in white)

liniLED® Top Power(Only applies to the following

colors: red,

green, blue and amber)

liniLED® Top PSP


4 Cut the liniLED® LED strip.

5 Insert an end plug in the cavity of the liniLED® LED strip and press the end of the LED strip into the aluminum mounting profile.

Do you have other handrails where you want to install liniLED® LED strip?

6 Repeat steps 1 to 5.


4.4 FITTING HANDRAIL BRACKETS OR

BANISTER ADAPTERS

4.4.1 Fitting handrail brackets

1 Dismantle the handrail bracket.To do this, use a 5mm allen wrench to loosen the socket-head screw of the handrail bracket.

2 Remove the clip from the handrail bracket.

3 Slide the clip of the handrail bracket over the aluminum profile. You can do this at the end of the handrail or at the previously made cutout. Slide the clip to the desired position.


Are you fitting a handrail bracket for wire feedthrough?If yes, go to step 4. If no, skip step 4.

4 First pull the wires through the clip, and then pull them through the hollow sections of the handrail bracket.

5 Using a 5mm allen wrench, turn the socket-head screw of the handrail bracket clockwise to secure the bracket on the aluminum profile.

24V DC

24V DC

24V DC


4.4.2 Fitting banister adapters

1 1. Using a 3mm allen wrench, release the socket-head screws by turning them counter-clockwise.2. Remove the clip from the banister adapter.

2

1

2

1

2 Slide the clip of the handrail bracket over the aluminum profile. You can do this at the end of the handrail or at the previously made cutout. Slide the clip to the desired position.

Is the banister adapter for feedthrough to your power point?If yes, go to step 3. If no, go to step 4.


3 In this case, first pull the wires through the clip and then through the banister adapter.

4 Firmly screw the banister adapter to the clip.

Using a 4mm allen wrench, turn the socket-head screws in the banister adapter clockwise to secure the clip.

NOTE The clip can pivot up to 55° in either direction. Before tightening the banister adapter, make sure that it can be positioned at the correct angle.

5 If the SB-LED handrail is mounted at a angle, rotate the handrail bracket.

To do this, loosen the socket-head screw (1) by turning it counterclockwise. Rotate the clip (2) and then retighten the socket-head screw (clockwise).

11

22

24V DC


4.5 FINISHING

4.5.1 Fitting an end cap

NOTE First degrease the contact surface of the end cap.

1 Coat the contact surface (A) of the end cap with glue.

A

2 Fit the end cap in the end of the handrail.


4.5.2 Fitting a plastic transition profile

You can use a plastic transition profile to finish the joint between the SB-LED handrail and a round tube.

Press the transition profile onto the aluminum profile.

It clicks in place.

4.5.3 Fitting the cover cap

The cover cap finishes and secures the liniLED® LED strip.Use cover caps to finish all spaces where handrail brackets are attached. To do this, saw the cover cap to the right size and press it over the aluminum mounting profile.

Press the transition profile onto the aluminum profile.

It clicks in place.

20 mm


5 MAINTENANCE

DANGER Always switch off power to the product before performing any work.

� Check the functioning of the LED strips and the fixation of the handrail brackets or baluster adapters once a year. � Clean the stainless steel parts of the handrail with a suitable cleaning product. � For periodic cleaning of plastic cover caps, wipe them carefully with a dry or lightly moistened cloth. � Avoid using too much water, and do not use solvents or cleaning products containing bleach. Do not use abrasive or corrosive products.

6 THE ENVIRONMENT AND DISPOSAL

This symbol on the material, the accessories or the package indicates that the product should not be treated as household waste. For disposal, take the device to a collection point for the recycling of used electrical and electronic devices within the EU and in other European countries which have separate collection systems for used electrical and electronic devices. By disposing of the device properly, you help avoid potential hazards to the environment and public health that might otherwise be caused by improper handling of the discarded device. Recycling of materials helps to conserve natural resources. This is why

you should not dispose of used electrical and electronic devices in household waste.

7 WARRANTY AND DISCLAIMER

Request the complete and current warranty conditions from SB-Railing or consult www.illunox.com.

Disclaimer � SB-Railing cannot be held responsible for any loss or damage caused by improper use or misuse. � Subject to change without prior notice. Visit www.illunox.com for the latest version of the guide. � No rights can be derived from this guide.

WWW.SB-RAILING.COM

For more information please check our website:

IMS Nederland

Gildenweg 21, NL-3334 KC ZWIJNDRECHT T: +31 78 6230600 F: +31 78 [email protected]

WWW.SB-RAILING.NL

INSTALLATION GUIDE SB-LED | Indoorfiles.ims-group-sb-nederland.nl/sb-railing/Catalog...SB-LED |...

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