Installation Guide Danfoss ECmat Aqua - Danfoss Home...

Installation Guide

Danfoss ECmat Aqua

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| Danfoss © | 2015.09 VIEGG1022

Installation Guide Danfoss ECmat Aqua

1 Product specifications � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 31.1 Potential application examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Installation instructions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 52.1 Initial planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.2 Preparation and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.3 Laying the mat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.4 Intermediate test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.5 Covering & final test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Table of Contents

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1 Product specifications

Danfoss ECmat Aqua is a hot-water floor heating mat with low construction height (approximately 10 mm), which makes it especially suitable for renovation jobs in existing buildings.

The capacity of your Danfoss ECmat Aqua installa-tion is strongly dependent on the capacity of the

circulation pump. Please consult your plumber to determine the capacity of your heating system.

Each room with floor heating should be equipped with its own thermostatic room tem-perature control, such as a Danfoss RTL valve with TH function (not included).

1�1 Potential application examples

SurfaceTimber flooring (parquet, boarding) or on existing thermal insulation

Floor leveling compoundLoad distribution mat, min. 9 mm, glued (not screwed)

Construction height min. 13 mm, including pipe

Laid in staggered sections

Anhydride screedLoad distribution mat, min. 9 mm, glued (not screwed)

Construction height min. 28 mm, including pipe


SurfaceScreed, concrete, stone, etc�

Floor leveling compound PrimerConstruction height min. 13 mm, including pipe


Anhydride screed PrimerConstruction height min. 28 mm, including pipe


Please note!

• Consult your plumber for any work on your existing heating system. They have the necessary experience and will be pleased to assist you

• Remember to fit expansion joints at the junc-tions of heated and unheated areas

• Proper thermal insulation of the substrate enhances the performance of Danfoss ECmat Aqua. Take suitable measures before instal-lation.

Substrate

Substrate

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Pla

n:D

ate:

0,5

м

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2 Installation instructions

Congratulations on the purchase of your new Danfoss product

Please observe the following installation guide-lines in order to obtain good results and long-term trouble-free operation.

2�1 Initial planning

Please take the manufacturer’s data into consid-eration with regard to subsequent covering of the heating mat with floor levelling compound, screed or the like. The selected materials must be suitable for use on top of a floor heating system and should have a certain degree of elasticity

Installation is considerably simplified if the fitting location for control is specified in the planning stage. The control and accessories, such as the manifold, should remain easily accessible after installation.

Figure 1

Plan: Follow the Danfoss installation instructions step by step. This will avoid any problems during mat installation and adjustment. Sketch the floor plan of your room on the mat sheet (Figure 1)

Draw your Danfoss ECmat Aqua mat (width 48 mm) on the floor plan with a separation of 2 cm between the runs. The woven glass net can be cut as necessary to change directions (Figure 2).

Figure 2

Transfer the markings from your drawing to the floor so you can see exactly where you should start and stop

2�2 Preparation and cleaning

Before installing the heating mat, you must pre-pare the floor surface (Figure 3).

The substrate must be level, structurally sound, and free from dust, grease and oil.

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Figure 3

It may be necessary to apply a bonding agent (primer), depending on the substrate. This ensures proper bonding of the heating mat.

You should preferably start laying the heating mat close to the connection point.

All connections should remain readily accessible afterwards.

Always connect the RTL valve (not included) to the end of the hose (supply line), not to the start.

If you use an RTL control with TH function to adjust the room temperature, install the RTL valve (not included) ahead of the heating mat (see the installation instructions for Danfoss controls).

2�3 Laying the mat

Remove the protective film from the mat and roll it out according to your floor plan, with the self-adhesive side facing down (Figure 4).

Figure 4

When you encounter an obstacle (wall, cabinet, toilet, end of the room, etc.), cut the woven glass net (but not the pipe) and continue laying in another direction (Figures 5a & 5b).

Figure 5a

The length of the pipe attached to woven mat has been selected to match the required connection length.

The pipe length is calculated to ensure that in the worst case, you can always return the pipe along the same path as you used when rolling out the mat.

You can use the pipe couplings and angle connec-tors available as accessories to replace a damaged pipe section or extend a pipe that is too short, if necessary.

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Before lengthening the pipe, you should obtain the approval of your plumber.

Figure 5b

If you intend to install several Danfoss ECmat Aqua mats in the same room, you must select the right distributor in advance.

Distributors are available for installation of a single mat as well as for installation of two or three mats.

Note that when more than one mat is installed, all mats must be the same size�

Examples:

5 m² = 2 x 2.5 m², corresponding to 2 x 3 m² (mats must be shortened)

6 m² = 2 x 3 m², corresponding to 2 x 3 m² (pack-ing unit)

7 m² = 3 x 2.33 m², corresponding to 3 x 3 m² (mats must be shortened)

At this point you should have arrived at the mani-fold with the ends of the connecting lines. Cut the pipes to length with straight, unchamfered and burr-free edges. This is necessary to ensure secure fitting of the connector components.

Note: Push the ends of the connecting lines into the manifold until they reach the stop.

Attached pipes can be disconnected by slightly lifting the locking ring. This intelligent technology eliminates the need for tools.

2�4 Intermediate test

After completing all the installation steps, you should recheck the entire procedure.

Check that all parts have been installed or connected properly. Are all connectors firmly secured?

Start up your heating system again with the RTL valve (not included) closed.

After slowly filling the system with water, check all connections and joints for leaks (visually or by touch).

The piping of the Danfoss ECmat Aqua mat should now become warm.

Correct any installation errors by following the above procedure, and then repeat the leak test.

If everything is okay, close the RTL valve (not included) for the Danfoss ECMat Aqua.

(See also the installation instructions for Danfoss controls.)

This intermediate test must be performed before the mat is covered with floor levelling compound or screed.

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2�5 Covering & final test

After the mats have been laid as desired, press them firmly against the floor again to ensure good adhesion.

Figure 6

Then cover the mats with an elastic levelling compound, levelling filler or the like. Observe

the manufacturer’s data for the materials that are used (Figures 6 & 7).

Figure 7

The floor heating should be switched off dur-ing the curing phase�




UK

Danfoss A/SElectric Heating SystemsUlvehavevej 617100 VejleDenmark

Phone: +45 7488 8500Fax: +45 7488 8501E-mail: [email protected]://electricheating.danfoss.com

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Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to productsalready on order provided that such alterations can be made without subsequential changes being necessary in speci�cations already agreed. All trademarks in this material are property of the respectivecompanies. DEVI and the DEVI logotype are trademarks of Danfoss A/S. All rights reserved.

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