INSTALLATION BACK-UP SENSORS 2011 PILOT ......BACK-UP SENSORS 2011 PILOT MARCH 2010 PARTS LIST...

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2010 American Honda Motor Co., Inc. – All Rights Re

AII 43298
BACK-UP SENSORS
served. AII 43298 (1003

2011 PILOT

) 0

Issue Date

MARCH 2010

PARTS LIST

Back-up Sensor Attachment KitP/N 08V67-SZA-100A

Back-up sensor harness

Back-up sensor subharness

Control unit

Control unit bracket

14 Wire ties

Harness tape

Clip

Fuse label

Cushion tape

2 Flange nuts, 6 mm

Switch

Switch bracket

Small wire tie

Offset wire tie

1 of 168V67-SZA-1000-91

Coupler clip

Buzzer

4 Sensor clips

Buzzer bracket

Accessory User’s Information Manual

Back-up Sensor Kit2 Corner sensors

2 Center sensors (Larger)

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TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Small flat-tip screwdriver

Shop towel

Diagonal cutters

Ratchet

8 mm, 10 mm, and 14 mm Sockets

10 mm Combination wrench

Utility Knife

T15 Torx Wrench

Felt-tip pen

Tape

Pushpin

Drill

3 mm Drill bit

24 mm and 26 mm Hole saws T/N AKS052507

Isopropyl alcohol

Plastic Trim Tool T/N SILTRIMTL10

Eye protection

Scissors

Small rubber mallet

(1003) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.

Illustration of the Back-up Sensors Installed on the Vehicle

INSTALLATION

1. Make sure you have the anti-theft code for the audio unit and the navigation system, then write down the radio presets.

2. Disconnect the negative cable from the battery.

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

792407AE

CONTROL UNIT

FUSE CASE (2 A)

BUZZER

CORNER SENSOR

CORNER SENSOR

CENTER SENSORS (LARGER)

SWITCH

BACK-UP SENSOR HARNESS

BACK-UP SENSOR SUBHARNESS

© 2010 American Honda Motor Co., Inc. – All Rights Reserved. AII 43298

3. Remove the rear cargo tray (ten clips).

4. Use a plastic trim tool to remove the cover (four retaining tabs).

5. Remove the two bolts from the rear cargo area light case.

700101BB

10 CLIPS

REAR CARGO TRAY

700102CB

REAR CARGO AREA LIGHT CASE

2 BOLTS

4 RETAINING TABS

COVER

PLASTIC TRIM TOOL

COVER

FRONT

(1003) 3 of 16

6. Release the seat belt from the rear upper trim and remove the rear upper trim (four clips and unplug the vehicle connector).

7. Remove the two seat foot covers (four retaining tabs).

8. Remove the two bolts that fasten the left third row seat to the floor. Raise the left third row seat cushion.

9. Remove the seat belt cover (two retaining clips).

700103CB

4 CLIPS

REAR UPPER TRIM

FRONTSEAT BELT

VEHICLE CONNECTOR

SEAT FOOT COVER

2 RETAINING TABS

2 BOLTS41-53 N·m(4.2-5.4 kgf·m, 30-39 lbf·ft)

LEFT THIRD ROW SEAT CUSHION

2 RETAINING CLIPS

SEAT BELT COVER

2 RETAINING TABS

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10. Using a small flat-tip screwdriver, push and release the seat belt lower hook from each third row seat. Insert the seat belt lower hook to the fix hole.

11. Remove the two seat belts from the left third row seat and remove the four bolts fastening the left third row seat to the floor. Remove the left third row seat.

D2107AE

LOWER HOOK

FIX HOLE

Push. SEAT BELT

LOWER HOOK

LEFT THIRD ROW SEAT

2 SEAT BELTS

4 BOLTS41-53 N·m(30-39 lbf·ft)


12. Release the left rear side sill trim (four clips).

13. Open the two covers for the two tie-down hooks. Remove the two tie-down hooks from the left rear side liner (two screws).

7D1902AB

FRONT

LEFT SECOND ROW SEAT

CLIP

3 CLIPS

LEFT REAR SIDE STEP

FRONT

LEFT REAR SIDE LINER

WEATHERSTRIP

6 CLIPS

2 SCREWS

BOLT

CLIP

WASHER SCREW

2 COVERS

COVEROpen.

HOOKOpen.

7 RETAINING TABS

PLASTIC TRIM TOOL 2 TIE-DOWN

HOOKS

WEATHERSTRIP


14. Remove the weatherstrip in the area shown. Remove the left rear side lining (one hook, one bolt, one washer screw, one clip, six clips, and seven retaining tabs).

15. Using a plastic trim tool, open the lid on the left C-pillar trim (two retaining tabs).

700104EB 3 CLIPS

LEFT C-PILLAR TRIM

FRONT

SEAT BELT

VEHICLE CONNECTORIf equipped.

LEFT C-PILLAR TRIM

If equipped with speaker

LID

2 RETAINING TABS

BOLT

(1003) 5 of 16

16. Using a small rubber mallet and a shop towel, gently tap the left C-pillar trim at the area marked “SIDE CURTAIN AIRBAG” to release the clip.

17. Remove the bolt from the left C-pillar trim.

18. Release the seat belt from the left C-pillar trim and remove the left C-pillar trim (three clips and unplug the vehicle connector if equipped).

19. Remove the clip from the left C-pillar trim, and install a new clip (supplied) to the left C-pillar trim.

840210BB

LEFT C-PILLAR TRIM

VEHICLE PANEL

Strike.

PIN

CLIP

LEFT C-PILLAR TRIM

FRONT

RUBBER MALLET

SHOP TOWEL

PART MARKED WITH “SIDE CURTAIN AIRBAG”

CLIP

NEW CLIP

CLIPDiscard.

LEFT C-PILLAR TRIM

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20. Remove the rear bumper (two clips, two bolts, two hex bolts and twelve self-tapping screws). Have an assistant help you when removing and installing the rear bumper.

NOTE: Push down on the top of the rear bumper while pulling the bumper out.

Installing the Control Unit

21. Install the control unit bracket on the control unit.

REAR BUMPER2 HEX

BOLTS2 CLIPS

6 SELF-TAPPING SCREWS

6 SELF-TAPPING SCREWS

700202AB

CONTROL UNIT

CONTROL UNIT BRACKET


22. Secure the control unit bracket to the vehicle panel with the 6 mm flange nut.

Installing the Buzzer

23. Release the vehicle harness clip from the vehicle panel, and cut the clip to remove it from the vehicle harness.

700203CB

FRONT


6 mm FLANGE NUT

VEHICLE PANEL

Tightening point.


2 STOPS

700204AB

VEHICLE PANEL

VEHICLE HARNESS

VEHICLE HARNESS CLIP Cut off.

FRONT

VEHICLE HARNESS CLIP


24. Using isopropyl alcohol on a shop towel, clean the area where the buzzer will attach. Remove the adhesive backing from the buzzer, and attach the buzzer to the buzzer bracket as shown.

25. Using one 6 mm flange nut, secure the buzzer bracket to the vehicle panel in the position where the vehicle harness clip was removed in step 23.

700205BB

BUZZER

BUZZER BRACKET

ADHESIVE BACKING

Clean with iso-propyl alcohol.

BUZZERBUZZER BRACKET

Align.

700206CB

BUZZER BRACKET

VEHICLE PANEL

6 mm FLANGE NUT

FRONT

Hold against the bracket.

(1003) 7 of 16

26. Secure the vehicle harness to the buzzer bracket with the offset wire tie as shown.

27. Route the buzzer harness along the vehicle harness, and secure it to the vehicle harness with two wire ties.

700207AB

FRONT

BUZZER BRACKET

VEHICLE HARNESS

OFFSET WIRE TIE

FRONT

VEHICLEHARNESS

BUZZER HARNESS

WIRE TIE

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28. Secure the buzzer harness to the vehicle harness with three wire ties.

29. Plug the buzzer harness connector to the control unit. Bundle up the excess buzzer harness and loosely secure it to the vehicle harness with one wire tie.

700209AB

FRONTBUZZER HARNESS

VEHICLE HARNESS

3 WIRE TIES

FRONTBUZZER HARNESS

VEHICLE HARNESS

WIRE TIELoosely secure.

BUZZER CONNECTOR

CONTROL UNIT

WIRE TIELoosely secure.

BUZZER HARNESSBundle up the excess harness.


30. Loosely secure the buzzer harness to the vehicle harness with one wire tie.

Routing the Back-up Sensor Harness

31. Attach the 2A fuse label to the fuse case on theback-up sensor harness.

32. Plug the back-up sensor harness 12-pin connector to the control unit.

33. Route the back-up sensor harness 3-pin connector as shown and secure it to the vehicle harness with two wire ties loosely secured in step 29 and 30.

6216030B

2A FUSE LABEL


FUSE CASE

BACK-UP SENSORHARNESS 12-PIN CONNECTOR

CONTROL UNIT

FRONT

BACK-UP SENSORHARNESS 3-PIN CONNECTOR

VEHICLE HARNESS

BACK-UP SENSORHARNESS

WIRE TIE


34. Unplug the vehicle 23-pin connector, and plug the back-up sensor harness 23-pin connector to the vehicle 23-pin connector as shown.

35. Lock the 23-pin connectors as shown.

36. Route the back-up sensor harness toward the underside of the vehicle, and secure it to the vehicle harness with three wire ties.

BACK-UP SENSOR HARNESS 23-PIN CONNECTOR

VEHICLE23-PIN CONNECTOR

FRONT

23-PIN CONNECTOR

Lock.


VEHICLEHARNESS

FRONT

VEHICLEHARNESS

WIRE TIE


(1003) 9 of 16

37. Remove the vehicle ground bolt from the vehicle ground terminal. Secure the back-up sensor harness ground terminal to the vehicle ground terminal with the vehicle ground bolt you just removed.

38. Route the back-up sensor harness toward the rear of the vehicle, and secure it to the vehicle harness with three wire ties.

700214BB

FRONT

VEHICLE GROUND BOLTReuse.

VEHICLE GROUND TERMINAL

BACK-UP SENSOR HARNESS GROUND TERMINAL

VEHICLEHARNESS

WIRE TIE


FRONT

WIRE TIE

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39. Remove the vehicle grommet from the vehicle panel.

40. Route the back-up sensor harness through the vehicle grommet hole, and install the back-up sensor harness grommet into the vehicle panel.

700301BB

FRONT

VEHICLE PANEL

VEHICLE GROMMETDiscard.

REAR LIGHT

700302AB

FRONT


BACK-UP SENSOR HARNESS GROMMET

VEHICLE PANEL

VEHICLE PANEL

Outside Cabin side

BACK-UP SENSOR HARNESS GROMMET

VEHICLE GROMMET HOLE


41. Slide the coupler clip onto the back-up sensor harness 6-pin connector, and secure it to the vehicle panel.

42. Secure the back-up sensor harness to the vehicle harness with one wire tie.

700303AB

FRONT


COUPLER CLIP

VEHICLE PANEL


WIRE TIE

VEHICLE HARNESS


Installing the Switch

43. On the back of the left rear side liner, cut the insulator to the measurement shown.

44. Using a pushpin, mark the left rear side liner in the center of the square as shown.

PUSHPIN

CENTER

RIB


LEFT REAR SIDE LINER (INSIDE)

INSULATORPeel.

INSULATORCut.

LEFT REAR SIDE LINING BACKSIDE

50 mm

(1003) 11 of 16

45. While wearing eye protection, drill at the mark made in step 44 using a 26 mm hole saw. Remove any burrs.

LEFT REAR SIDE LINING

26 mm HOLE SAW

MARK

DRILL

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46. Using a scissors, cut the cushion tape to the dimension shown.

47. Using isopropyl alcohol on a shop towel, clean the area where the cushion tape will attach. Attach the cushion tape you cut in step 46 to the switch bracket as shown.

48. Insert the switch into the 26 mm hole, and install the switch bracket onto the switch as shown.

49. Secure the switch bracket to the switch with one small wire tie.

SWITCH

CONNECTOR

UP

DOWN

Hole on the switch.

26 mm HOLE


SWITCH

SWITCH

SWITCHBRACKET

SMALLWIRETIE


SWITCHBRACKET

SIDE VIEWSWITCH

SMALLWIRE TIE

Hole in the switch.

SWITCH

10 mm

CUSHION TAPE

SWITCH BRACKET

CUSHION TAPE


50. Plug the back-up sensor harness 3-pin connector to the switch. Reinstall the left rear side lining and C-pillar trim.

Installing the Back-up Sensor

51. Locate the four preset marks on the inside of the bumper. Using a pushpin, pierce each of the four preset marks in two places. Make sure you pierce the right center mark in the center and the bottom.

LEFT REAR SIDE LINING

SWITCHBACK-UP SENSORHARNESS 3-PIN CONNECTOR

PUSHPIN

REAR

REARBUMPER

SCRIBEMARK

REARBUMPER

SCRIBEMARKPUSHPIN


52. While wearing eye protection, drill the outer pierced marks with a 3 mm bit. Then drill the two outboard center marks using a 24 mm hole saw. Remove all burrs.

53. While wearing eye protection drill the right inner mark at the upper pierced mark with a 3 mm drill bit. On the left inner mark, drill the lower pierced mark with a 3 mm drill bit. Then drill the two center marks using a 26 mm hole saw. Remove all burrs.

24 mm HOLE SAW

3 mm DRILL BIT

REARBUMPER

BURRSRemove.

DRILL

REARBUMPER

26 mm HOLE SAW

3 mm DRILL BIT

BURRSRemove.

DRILL

26 mm HOLE SAW

3 mm DRILL BIT

BURRSRemove.

DRILL

(1003) 13 of 16

54. Install the two corner sensors in the rear bumper, using one sensor clip for each sensor.

55. Install the two center sensors in the rear bumper using one sensor clip for each sensor.

REAR BUMPER

REAR BUMPER

Outside view

Inside view

2 SENSOR CLIPS

2 HOLES 24 mm

CORNER SENSOR

CORNER SENSOR

DETENT

SENSOR CLIP

CENTER SENSOR(LARGER) SENSOR

CLIP

REARBUMPER

Outside view Inside view

Outside view

HOLE26 mm

HOLE 26 mm

REAR BUMPER

REAR BUMPER

DETENT

CENTER SENSOR(LARGER)

CENTER SENSOR(LARGER)

CENTER SENSOR (LARGER)

DETENT

Inside view

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56. Plug the four back-up sensor subharness 2-pin connectors to the two corner sensors and two center sensors.

57. Attach three back-up sensor subharness clips (A) into three sensor clips.

700315AB

CORNER SENSOR

CORNER SENSOR


4 BACK-UP SENSOR SUBHARNESS 2-PIN CONNECTORS

2 CENTER SENSORS (LARGER)

700316AB


3 BACK-UP SENSOR SUBHARNESS CLIPS (A)

3 SENSOR CLIPS


58. Attach the four back-up sensor subharness clips (B) to the rear bumper as shown.

700317ABBACK-UP SENSOR SUBHARNESS CLIP (B)

BACK-UP SENSOR SUBHARNESS CLIP (B)


REAR BUMPER



Secure point.

Secure point.

Secure point.

Secure point.


59. Using isopropyl alcohol on a shop towel, clean the area where the harness tape will attach. Secure the back-up sensor subharness to the rear bumper with one harness tape.

60. Secure the back-up sensor subharness to the rear bumper with one back-up sensor subharness clip (C).

61. Bring the rear bumper to the vehicle, and plug the back-up sensor subharness 6-pin connector into the back-up sensor harness 6-pin connector. Reinstall the rear bumper.

700318AB

BACK-UP SENSOR SUBHARNESS CLIP (C)

REAR BUMPER

Secure point.


HARNESS TAPE

REAR BUMPER

700319AB

BACK-UP SENSOR SUBHARNESS 6-PIN CONNECTOR


REAR BUMPER

(1003) 15 of 16

62. Check that all wire harnesses are routed properly and all connectors are plugged in.

63. Reinstall all removed parts.

64. Reconnect the negative cable to the battery.

65. Enter the customer’s audio system or navigation system anti-theft code.

66. Reset the clock.

67. Check the back-up sensors function as described in the Accessory User’s Information Manual.

68. Put the Accessory User’s Information Manual in the glove box.

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INSTALLATION BACK-UP SENSORS 2011 PILOT ......BACK-UP SENSORS 2011 PILOT MARCH 2010 PARTS LIST...

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Transcript of INSTALLATION BACK-UP SENSORS 2011 PILOT ......BACK-UP SENSORS 2011 PILOT MARCH 2010 PARTS LIST...