INSTALLATION AND OPERATION MANUAL Mechanical Road Blocker ... · INSTALLATION AND OPERATION MANUAL...

Original guide

INSTALLATION AND OPERATION MANUAL

Mechanical Road Blocker of TYRE-KILLER series(surface-mount/submersible)

Size А4

ROAD BLOCKING SYSTEMS

Installation and Operation Manual Revision 1.0 01.2018

Office: 71 Yamska str., 03150, Kyiv, Ukraine Tel.: +380 (44) 291-21-11· Production site: 14 Promyslova str., 02088, Kyiv, Ukraine, Fax: +380 (44) 291-21-02 E-mail: [email protected] www.tiso.global

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MECHANICAL TYRE-KILLER

Contents :

1. General Guidelines ............................................................................................................ 3

2. Product Description .......................................................................................................... 5

3. Purpose.............................................................................................................................. 54.Technical Features ............................................................................................................ 6

5.Product Specification ......................................................................................................... 7

6.Road Blocker Installation .................................................................................................. 9

7.Operation Regulations ...................................................................................................... 15

8. Warranty Liabilities .......................................................................................................... 23

9. Notes ............................................................................................................................... 24

.

џ This Manual is an integral part of the product and shall be handed over to the customer.

џ The Manual shall be kept for future use and to be consulted, if appropriate.

џ If the road blocker is resold, handed over to another owner or transported to another place, make sure that this manual is enclosed to the product to be used by new owner and/or maintenance staff during installation and/or operation.

..

The following abbreviation are used in this Manual: џ R.s.l - Road surface level (reference point + 0.000)

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General safety guidelines

The Manual should be scrutinized prior to the equipment installation and operation to ensure safety of people. Improper installation or misuse of the product does not ensure safety.

1.

For the Tyre-Killer road blocker safe access the minimum vehicle clearance must be higher than the height of the road blocker blades.

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The Company "TiSO" does its best to provide surety and accuracy of this Manual and reflect substantial design modifications. Continuous improvement may cause

little differences between the equipment to be supplied and the description herein. The Manual to be kept for future use.Operating equipment to be beyond the reach children and outsiders. The manufacturer shall not be liable for violation of safety rules.

In case of improper operation and noncompliance with requirements of instruction manuals the road blocker may constitute a danger to life and health of people! The product to be transported in down state only!

Any actions that are not explicitly specified in this Manual are prohibited. Safety devices provide security of potentially hazardous areas.

Packing materials are subject to disposal according to the applicable standards.4. shall be strictly observed.shall be iroad blocker installation procedure The 3.

safety regulations for installation.withcompliance in practice of code the to according installed be shall productThe 2.

.safety reasonsThe equipment installation instructions shall be complied with for 1.

Instructions to installer:1.1

area shall be prepared according to the applicable standards.Installationsnowfall, in explosive environment and obscured conditions.

orrain heavy thunderstorm, during equipment install to forbidden is It •

•

this Manual.and components being outside the scope of delivery and not specified byIt is forbidden to modify the equipment configuration and to use materials

5.

6.

7.

8.

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The road blocker

shall be installed and precommissioned by

qualified professionals.

•

When faults or defects are detected, the Supplier's service department shall be referred to;The installer shall provide the user with the required information on operation of the system

in manual mode in case of emergency

;

The manufacturer shall not be liable for the equipment operation in the following events:• noncompliance with installation procedure;• use of nonstandard materials and components;• performance of work by unqualified personnel.

The manufacturer shall not be liable for compliance with safety measures during installation

of the equipment by the personnel outside the Company's service department.

warranty liabilities.shall be referred to. Breaking of seals shall cancel the manufacturer'sdepartment Don't try to repair or adjust the road blocker on your own.The relevant service

safety measures by the user.ofviolation and equipment of operation improper for liable be not shall company "TiSO" The

The equipment shall be used for intended purposes, specified by the manufacturer.No modifications of the equipment components shall be made.The operation regulations, prescribed by this Manual, shall be strictly observed.

Instructions to user:1.2

5.

4.

3.2.

1.

.European Union, shall be marked according to CE standardsthe ofdirectives with accordance in manufactured and designed device, The •

nstruction manuals for components.I- sheet;taDa-

nstallation and operation manual;Road blocker i- with the product design and instruction manuals:

professionals having the relevant qualification and being familiarcertified must be installed, precommissioned and serviced byroad blocker he Tџ

with manufacturer's details:Make sure of availability of the plate

2.2 The Tyre-Killer road blocker is controlled mechanically.

Blades are down Blades are up

PPP

2.

3. Purpose

!BEWARE!

Traffic is controlled by road blocker!

!

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Product Description:

2.1 The Tyre -Killer road blocker is a platform with built-in anticrossing elements (blades). In down position the surface-mount Tyre-Killer platform serves as a "speed bump" to reduce the vehicle speed during vehicle access to the protected area. In down position the submersibleTyre-Killer platform and blades are located on the roadbed level and the road blocker does not obstruct the vehicle traffic.

In up position the anticrossing elements (blades) are raised and the unauthorized vehicle access.

BEWARE!Traffic is controlled by road blocker!

3.1 The Tyre-Killer road blockers are used at public, commercial and private facilities for unauthorized vehicle access control, vehicular traffic management and regulation at different sites and adjacent areas

3.2 The Tyre -Killer road blockers are recommended for passenger transport facilities, approaches to sports facilities and government facilities, to be installed in front of shops, hotels, shopping malls and office centers, health care facilities, at the approaches to cottages and cottage settlements, at central urban and historical sites, industrial and special facilities.

OFFICE BUILDINGS

PLANTS SPORTS AND LEISURE CENTERS

HAULAGE COMPANIES

PARKING LOTS

BEWARE!Traffic is controlledby road blocker!

Technical Features: Model RB

379-06 RB

379-07 RB

371-02 RB

371-03 RB

379-16 RB

379-17 RB

371-07 RB

371-08 Installation type Surface-mount Submersible Actuator type MechanicalBlocking width, mm 2000 3000 2000 3000 2000 3000 2000 3000 Dimensions, mm

length width height

480 480 600 600 480 480 540 540 2050 3050 2050 3050 2070 3070 2070 3070

85 85 85 85 85 85 85 85

Installation depth, mm - 85 Weight, kg 210 310 230 330 210 310 220 320 Blade pitch, mm 135 130 Blade height, мм 80 170 80 170 Blade direction Unidirectional Maximum axle weight limit, t 15 Material Structural steel C22

Coating Zink + RAL 9005 Black / RAL 1003 YellowTemperature range* - 35 / +50

Additional options: Coating according to chosen RAL + Heating system + Extension spring + Scope of delivery specification: Control lever 1 pc. Blocking key 1 pc. Transportation packing 1 kit Anchor М16 6 pcs. 10 pcs. 6 pcs. 10 pcs. 6 pcs. 10 pcs. 6 pcs. 10 pcs. Eye-bolt М16 4 pcs.

4. Technical Features

Table 1. Tyre-Killer road blocker technical features

ºС ºСºС

* Heating system to be used when temperature is below -10 ºС.

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Screw М20

Screw М6

Front plate

Control lever

Side plate

5. Product Specification

5.1 Surface-mount Tire-Killer road blocker 5.1.1 Assembly components

The Tyre-Killer road blocker is delivered and installed in the assembled condition . The road blocker can be disassembled in case of repair or adjustment is required when malfunctions are found.

B

CE

135

А

B

D

Blocking key

5.1.2 Dimensions. General product appearance.Table 2. Dimensions of the surface-mount Tire-Killer road blocker

A B C D E RB 379-06 2050

48085

1755 80

RB 379-07 3050 2755 RB 371-02 2050

6001755

170 RB 371-03 3050 2755

Model

Anchor hole

Eye-bolt hole

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pitch

Screw М20

Front plate

Control lever

Side plate

Eye-bolt hole

Key

B

CE

45°

А

B

pitch 130

D

5.2 Submersible Tire-Killer road blocker 5.2.1 Assembly components

A B C D E RB 379-16 2070

48085

1690 80

RB 379-17 3070 2690 RB 371-07 2070

5401690

170 RB 371-08 3070 2690

Model

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5.2.2 Dimensions. General product appearance.

Table 3. Dimensions of the submersible Tire-Killer road blocker Tire-Killer road blocker

6. Road blocker installation

6.1 Arrangement of installation site:

6.2 Installation procedure:

6.3 Installation Technique:6.3.1 Preparation of the surface-mount Tyre-Killer road blocker installation base:

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Arrangement of installation site must comply with requirements of the applicable regulations and standards.Installation area shall be fenced along perimeter with temporary security fencing or caution tape at the distance of 3 meters from the installation site.The appropriate warning signs ISO 7010: 2011 shall be installed in front of the installation site.

•

•

•

Make sure that there are no underground utilities at the installation site!Keep outsiders away from the installation site!Safety regulations must be observed during installation!

•••

• Pit concreting;• Installation of the road blocker in the predesign position;• Installation of the road blocker in the design position (for surface-mount type) and into

the pit (for submersible type);

• Preparation of installation well (pit);

џ The road blocker to be installed by means of handling equipment;

Safety regulations must be observed according to the applicable standards during handling operations!

•

• Slinging must be performed by the qualified slingers having the appropriate permit to work;Presence of unauthorized persons at the installation site during handling operations is PROHIBITED!

•

1.The required marking according to the design solutions to be made;2.The roadbed to be removed, if appropriate;3.A pit with А х B dimensions and C depth to be dug (See Table 4);4.50 mm sand cushion to be prepared;5.Geotextile to be put on the pit bottom;6.The pit to be filled with gravel (10-20mm grain size)at the height of 100mm;7.150 mm concrete layer to be poured (Concrete С25/35 according to ENV-206) to the

roadbed level;8.Horizontal position to be checked with builder's level;9.The road bloker to be installed in the design position*.

Layout of the surface-mount Tyre-Killer road blocker installation base:

Table 4. Surface-mount Tyre-Killer pit dimensions

АSECTION 1 - 1

1 1

12

4

3

150

10

050

R.s.l. (±0.000)

300

Movement direction

A

B

A B C RB 379-06 2250

680300

RB 379-07 3250 RB 371-02 2250

800RB 371-03 3250

Legend:

1. 50 mm sand cushion;2. Geotextile (EN 13256-2009);3. 10-20 mm grain size gravel, minimum 100mm layer 10-20мм (BS EN 13043);4. Ccncrete, minimum150mm layer (С25/30 ENV206);

6.3.2 Preparation of the submersible Tyre-Killer road blocker installation well (pit):

џ Concreting shall be performed according to the applicable standards;

џ It is advised to use waterproof additives to obtain water-resistant concrete.џ After concrete is dry the road surface around the road blocker to be restored and the installation area (site) to be arranged. џ Complete drying of concrete foundation takes at least 28 days.

Model

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Installation and Operation Manual Revision 1.0

1.The required marking according to the design solutions to be made;2.The roadbed to be removed, if appropriate;3.A pit with А х B dimensions and C depth (See Table 5) to be dug (See Table 5);4.50 mm sand cushion to be prepared;5.Geotextile to be put on the pit bottom;6.The pit to be filled with 10-20mm grain size gravel at the height of 100 mm;7.Drain pipes of ø75mm Н=200 mm to be installed in gravel at the depth of 50 mm according to

the design solutions;

9. Horizontal position to be checked with builder's level;10.The road bloker to be installed in the design position*.

150 mm concrete layer to be poured (Concrete С25/35 according to ENV-206); 8.

SECTION 2-2 А

A

75

>100

280

2

B

2

12

5

6

43

Pit

Drain pipe

џ It is advised to use a formwork for concrete pouring;

џ Concreting shall be performed according to the applicable standards;

џ After concrete is dry the formwork to be removed, the road surface around the road blocker to be restored and the installation area (site) to be arranged;

џ Complete drying of concrete foundation takes at least 28 days.

85

150

10

050

R.s.l. (±0.000)

Legend:1. 50 mm sand cushion ;2. Geotextile (EN 13256-2009);3. Drain pipe PVC 75 (EN 1401-1);4. 10-20mm grain size gravel at the minimum height of 100 mm(BS EN 13043);5. Concrete layer >150 мм (С25/30 ENV206);6. Pit;

385

Movement direction

A B C RB 379-16 2080

490 385

RB 379-17 3080 RB 371-07 2080

550 RB 371-08 3080

Table 5. SubmersibleTyre-Killer pit dimensions

Model

Movement direction

>100 >100

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Layout of the submersible Tyre-Killer road blocker installation well (pit):

Revision 1.0 Installation and Operation Manual

џ It is advised to use waterproof additives to obtain water-resistant concrete;

А B

6.3.4 The Tire-Killer installation in the design position:1. The product to be unpacked;2. Outside condition and configuration of the Tyre-Killer to be checked;3. Marginal screws (4 pcs) to be unscrewed, eye-bolts М16 (4 pcs) to be screwed and the

Tyre-Killer to be installed in the predesign position; 4. The Tyre-Killer to be dropped in the design position by means of handling equipment;

а) on the prepared installation base for the surface-mount Tyre-Killer road blocker;

b) in the pit for the submersibleTyre-Killer road blocker;

Eye-bolt М16

0,3 t

0,3 t

А B

installation well (pit)

Installation base

View А

А

А

0,3 t

0,3 t

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Revision 1.0 01.2018


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Installation and Operation Manual

3

SECTION 3 : 3

VIEW B

3

Concrete expansion anchor М16х150

Movement direction

Movement direction

B

48

0 /

60

0

Ø22 Anchor fixation line

Movement direction

R.s.l. (±0.000)

5. The road blocker front plate (lid) to be removed;6. The road blocker to be fixed in the design position on concrete bed by means of anchors;

7. Front plate to be reinstalled and fixed with screws;

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џ The road blocker horizontal position and compliance with the design reference marks shall be checked by builder's level prior to the road blocker fixation.

General view of the surface-mount Tyre-Killer road blocker fixation in the design position:

џ The road blocker horizontal position and compliance with the design reference marks shall be checked by builder's level prior to the road blocker fixation.

R.s.l. (±0.000)

32

0/3

80

80

8

0

275

4

SECTION 4 : 4

VIEW C

4

Concrete expansion anchor М16х150

Movement direction

Movement direction

C

40

Anchor fixation line

Ø50 4 holes

Ø22 6 holes

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General view of the submersible Tyre-Killer road blocker fixation in the design position (by the example of the two meter long Tyre-Killer):

To ensure continuous and reliable operation of the road blocker it is required:• The road blocker to be used according to its intended purpose;• All rules specified in this Manual to be strictly observed during operation;• The equipment maintenance and repair to be performed in due time;

• The road blocker operation and maintenance by unauthorized persons to be prevented;

7.1 Tyre-Killer road blocker control:

The Tyre-Killer is controlled manually (by shaft rotation with control lever). џ Control is unidirectional; џ Control lever is removable;џ Installation of control lever from convenient side to control the road blocker is possible (left-hand/right-hand);

џ Connection of two road blockers in a line with common control is provided ;

The Tyre-Killer has three operating positions:

Position 1 "Free Way" - Free access:

- blades are down and fixed at the level of roadbed with front plate and don't obstruct the vehicle traffic.

Position 2 "One Way" - Unidirectional access:

- blades are up and access is allowed only from one side of the Tyre-Killer road blocker. In this case each blade is independent and sinks when a vehicle runs over from one side and resets automatically. The blades, which are not run over by a vehicle wheel, remain in up position (See 7.1.3).

Position 3 "Block"- Blocked access:

- all blades are blocked in up position and obstruct the unauthorized from both sides vehicle traffic. In this case the maximum blade load is 100 kg.

90°

45°

7. Road Blocker Operation Regulations

Position 1

Position 2

Position 3

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ONE WAY

FREE WAY

Position 1 "FREE WAY"

Position 2 "ONE WAY"

Position 3 "BLOCK"

45°


7.1.1 Operating positions of the surface-mount Tyre-Killer road blocker:

90°

R.s.l. (±0.000)

R.s.l. (±0.000)

R.s.l. (±0.000)

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90°

R.s.l. (±0.000)

R.s.l. (±0.000)

R.s.l. (±0.000) 45°

7.1.2 Operating positions of the submersible Tyre-Killer road blocker:

Position 1 "FREE WAY"

Position 2 "ONE WAY"

Position 3 "BLOCK"

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Authorized access

Blade is up Blade is down

I 7.1.3. Operation of the submersible and surface-mount Tyre-Killer road blocker blades in unidirectional movement mode (Position 2 "ONE WAY".

Denied access

E

CE

For the Tyre-Killer safe access in unidirectional mode "ONE WAY"the minimum vehicle clearance should be :

џ more than the height of blades of submersible type;џ more than the height of blades and road blocker of surface- mount type;

Clearance

Vehicle clearance > E - for submersible Tyre-Killer Vehicle clearance > E + C - for surface-mount Tyre-Killer

Movement direction

Submersible Tyre-Killer Surface-mount Tyre-Killer

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Installation and Operation Manual Revision 2.0


7.1.4 Tyre-Killer road blocker shaft control

For Tyre-Killer road blockershaft control it is required:1. Shaft control lever to be installed;2. Shaft to be released by turning key on both sides of the road blocker ;3. Control lever to be turned into appropriate position;4. Shaft to be locked in selected position by means of key;

Control lever

Blocking key

G

View G

F

View F

Control lever

Blocking key

Shaft

Installation plate

Shaft

Side plate

The surface-mount Tyre-Killer road blocker shaft control

The submersible Tyre-Killer road blocker shaft control

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7.2 Connection of multiple Tyre-Killer road blockers

For chain connection of two Tyre-Killer road blockers it is required:

1. Side plate to be removed from appropriate side of Tyre-Killer road blockers;

2. Two road blockers to be installed in thedesigned position in the same direction;

3. To be connected by means of coupling and fixed withbolts М12х25 (4 pcs);

4. Connection point of Tyre-Killer road blockers to be coveredwith installation lidand fixed with screws;

7.2.1 Connection of multiple surface-mount Tyre-Killer road blockers:

Bolt М12х25

Nut М12

Coupling

Tyre-Killer 2

Installation lid

Tyre-Killer 1

Shaft

Screw

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7.2.2 Connection of multiple submersible Tyre-Killer road blockers:

Bolt М12х25

Coupling

Coupling fixation screw

Shaft

Installation lid(Side plate)

Nut М12

Tyre-Killer 1

Tyre-Killer 2

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7.3 The Tyre-Killer road blocker spring replacement:

For replacement of the Tyre-Killer road blocker spring Tire-Killer it is required:- Screws М20 to be unscrewed and front plate to be removed;- Control lever to be set to position "ONE WAY" (one-way traffic);- Nut М6 to be unscrewed and spring to be removed;- Spring to be hooked on bracket and fixed with nut; - The front plate to be reinstalled and screws М20 to be tightened;

Nut М6 SpringBracket

* The submersible Tyre-Killer road blocker spring is replaced in the same way as in the surface-mount type.

Front plate

Control lever

Screw М20




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8. Warranty Liabilities





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The warranty period is 1 year.The warranty period is effective from the date of the road blocker sale.The warranty is valid only subject to compliance with operation regulations and safety measures.The warranty repair shall not be performed in the following cases:- expiration of the warranty period;- improper operation;- the product bears the traces of tampering or attempt of unauthorized repair;- damage resulted from the use of inappropriate accessories;- damage caused by environment;- damage resulted from the use of nonstandard or incompatible equipment;- damage caused by exceeding of maximum permissible loads.

In all cases, when the product is not subject to warranty repair, a paid repair may be considered.

Warranty repair shall be performed upon availability of:

Product datasheet;•Warranty coupon with stamped date of sale.•

9. Notes

QR-code to be used to download the Manual via Internet.

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INSTALLATION AND OPERATION MANUAL Mechanical Road Blocker ... · INSTALLATION AND OPERATION MANUAL...

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