INSTALLATION AND OPERATING INSTRUCTIONS THRU-THE … · 2016-07-05 · installation and service...

IOM

W415-1587 / A / 06.29.2016

9700539

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE

CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL.

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY, OR THE GAS SUPPLIER.

Wolf Steel Ltd�, 24 Napoleon Rd�, Barrie, ON, L4M 0G8 Canada / 103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone(866)820-8686•Fax(705)725-1150•www.napoleonheatingandcooling.com •[email protected]

MANUFACTURERRESERVESTHERIGHTTODISCONTINUE,ORCHANGEATANYTIME,SPECIFICATIONSORDESIGNSWITHOUTNOTICEANDWITHOUTINCURRINGOBLIGATIONS.

INSTALLATION AND OPERATING INSTRUCTIONS

THRU-THE-WALL PACKAGED UNIT

SELF CONTAINED HEATING & COOLING UNIT

CONFORMSTOANSI/ULSTD.1995,ANSISTD.Z21.47CERTIFIEDTOCAN/CSASTD.C22.2NO.236,CAN/CSASTD.2.3ANDCAN/CGASTD.2.17

UNIT CONTAINS R-410A REFRIGERANT AND POE COMPRESSOR OIL.

USE ONLY R-410A REFRIGERANT AND APPROVED POE COMPRESSOR OIL.

PROPER SERVICE EQUIPMENT IS REQUIRED. USE ONLY R-410A APPROVED

SERVICE EQUIPMENT.

FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE

VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. SUCH ACTIONS COULD RESULT IN PROPERTY

DAMAGE, PERSONAL INJURY, OR DEATH.

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

FAILURE TO FOLLOW SAFETY WARNINGS AND INSTRUCTIONS EXACTLY COULD

RESULT IN SERIOUS INJURY, DEATH OR PROPERTY DAMAGE.

• Installationandservicemustbeperformedbyaqualifiedinstaller,serviceagencyorthegassupplier.

• Beforeservicing,disconnectallelectricalpowertounit.• Whenservicingcontrols,labelallwirespriortodisconnecting.Reconnectwirescorrectly.

• Verifyproperoperationafterservicing.• Donotstoreorusegasolineorotherflammablevaporsandliquidsinthevicinityofthisoranyotherappliance.

• Afterinstallingtheunit,showuserlocationsofmainelectricalDisconnectSwitchtoCondopackandhowtheunitcanbede-energizedusingswitch.

CAUTION! !

! IMPORTANT!

WHAT TO DO IF YOU SMELL GAS: ■ Donottrytolightanyappliance. ■ Donottouchanyelectricalswitch;donotuseanyphoneinyourbuilding.

■ Leavethebuildingimmediately. ■ Immediatelycallyourgassupplierfromaneighbor’sphone.Followthegassupplier’sinstructions.

■ Ifyoucannotreachyourgassupplier,callthefiredepartment.

Powered By:

WARNING !!

INSTALLER: PLEASEFAMILIARIZEYOURSELFWITHTHISMANUALBEFOREPROCEEDINGWITHTHEINSTALLATION.LEAVETHISMANUALWITHTHEAPPLIANCEFORFUTUREREFERENCE.

CONSUMER:RETAINTHISMANUALFORFUTUREREFERENCE.

MID-EFFICIENCY GAS HEAT & ELECTRIC COOLING

INSTALLATION SHALL BE MADE IN ACCORDANCE WITH THE REQUIREMENTS OF

THE LOCAL AUTHORITIES HAVING JURISDICTION, AND WITH THE NATIONAL

FUEL GAS CODE, ANSI Z223.1 (LATEST EDITION) AND THE NATIONAL ELECTRICAL

CODE IN THE UNITED STATES OR CAN/CGA-B149.1 & .2 AND THE CANADIAN

ELECTRICAL CODE CSA C22.1 PART 1 (LATEST EDITION) IN CANADA.

ANY ALTERATION OF INTERNAL WIRING WILL VOID CERTIFICATION AND WARRANTIES.

2

IOMIOM

W415-1587 / A / 06.29.2016

TABLE OF CONTENTS1. MODEL NOMENCLATURE ........ .............................................................................................................. 32. OVERVIEW ................................. .............................................................................................................. 33. SAFETY ...................................... .............................................................................................................. 4

3.1 SAFETYSYMBOLSANDWARNINGS �� 43.2 SAFETYRULES ��73.3 CODES �� 8

4. INSTALLATION .......................... .............................................................................................................. 94.1 UNITDIMENSIONS �� 104.2 UNITLOCATIONANDCLEARANCES �� 114.3 PACKAGEDUNITPREPARATION �� 164.4 WALLSLEEVEASSEMBLY ��174.5 UNITSUPPORT �� 234.6 PACKAGEDUNITINSTALLATION �� 244.7 DUCTWORK ��254.8 CONDENSATEDRAINCONNECTION ��274.9 VENTINGANDCOMBUSTIONPIPING �� 284.10 GASSUPPLYANDPIPING �� 284.11 GASCONNECTIONS �� 284.12 GASINLETPRESSURE ��294.13 LEAKTESTING �� 304.14 PURGINGGASLINES �� 304.15 CONVERSIONS �� 304.16 ELECTRICAL �� 33

5. STARTUP AND SHUTDOWN .... ............................................................................................................ 435.1 FURNACESTARTUP �� 435.2 FURNACESHUTDOWN �� 445.3 AIRCONDITIONINGSTARTUP �� 445.4 AIRFLOW ��45

6. MAINTENANCE ......................... ............................................................................................................ 476.1 GENERALSAFETYRULES ��476.2 COOLINGCHASSIS �� 486.3 AIRFILTER �� 486.4 LUBRICATION �� 486.5 GASMETER ��496.6 ROUTINEMAINTENANCE ��49

7. TROUBLESHOOTING ............... ............................................................................................................ 507.1 FURNACETROUBLESHOOTINGCHART ��507.2 AIRCONDITIONINGTROUBLESHOOTING ��517.3 ADJUSTINGSYSTEMCHARGE ��527.4 DIAGNOSTICCODESFORSTATUSLED ��537.5 FAULTCODEHISTORY ��53

8. OWNER’S SERVICE INFORMATION ................................................................................................. 549. WARRANTY ............................... ............................................................................................................ 55

3

IOM

W415-1587 / A / 06.29.2016

1. MODEL NOMENCLATURE

P=Condo Pack A, B, C

Gas Condensing

030 - 30 000 Btu/h 015 - 15 000 Btu/h

040 - 40 000 Btu/h 050 - 50 000 Btu/h

000 - No Heat

012 - 12 800 Btu/h / 1.0 Ton018 - 16 500 Btu/h / 1.5 Ton024 - 19 500 Btu/h / 2.0 Ton030 - 24 400 Btu/h / 2.5 Ton

000 - No CoolingAir Conditioning

P S C A A040 018HEAT

CAPACITYHEAT TYPE

COOLING CAPACITYMODELBRAND

COOLINGTYPE REVISION

S=Single Packaged Vertical

C - Gas CondensingS - Gas StandardE - ElectricalH - HydronicD - Duct only (No heat)

Hydronic Heat

030 - 30 000 Btu/h 000 - Duct Only 000 - Duct Only

042 - 42 000 Btu/h

E lectr ic Heat

005 - 5.0 kW 007 - 7.5 kW010 - 10 kW015 - 15 kW

Gas Standard(80%)

038 - 38 000 Btu/h 026 - 26 000 Btu/h

051 - 51 000 Btu/h 064 - 64 000 Btu/h

000 - Duct Only

Heat designation Heat designation

Heat designationHeat designation

A - Air Conditioning Standard Efficiency C - Air Conditioning High EfficiencyH - Heat Pump Standard Efficiency P - Heat Pump High EfficiencyF - Blower Only (No Cool) i.e. PSC040F000A

Example: PSC040A018A - Condo Pack- Single Packaged Vertical- Condensing Gas heating 40k Btu/h- AC 1.5 ton- Rev A

TheseinstructionscovertheinstallationoftheCondoPack,whichconsistsoffourseparatesections:thewallsleeve,thecabinet,theairconditioning(AC)andthefurnacemodules.Insteadofreplacingthecompletesystem,theACandfurnacemodulescanbepartiallyorfullyremovedforservicing.Allcontrolharnessesareseparatedwithmodularquickdisconnects,somodulereplacementsdonotrequirerewiring.Bothmoduleshavebeenfactoryrun-testedandreadyforeasyinstallationasacompletepackage.Thisunit,equippedwithastandardefficiencyfurnacemodule,iscertifiedasaCategoryIIIdirectventcentralforcedairfurnace.Theseinstructionsareintendedasanaidtothelicensedservicetechnician.Improperinstallationmaydamageequipment,voidthewarranty,andcancreateahazard,resultingininjuryordeath.OurHVACsystemsandcomponentsaredesignedtobeinstalledbyqualifiedHVACtechniciansONLY.TheinstallationofHVACsystemsincludeselectrical,gas,andrefrigerantconnectionsandisregulatedbyamultiplesetoflaws,codesandguidelines,atthefederal,stateandlocallevels.Itistheinstaller’sresponsibilitytoinstalltheproductinaccordancewithallapplicablecodesandregulations.Itisthehomeowner’sresponsibilitytoproperlymaintaintheequipment.NOWARRANTYisofferedfortheproductsthatwereinstalledbyunlicensed/unauthorizedpersons.Failuretocomplywiththispolicycouldleadtoviolationsofapplicablelawsthatarepunishable.Documentationandspecificationsarecontinuouslyupdatedandsubjecttochange.Pleasedownloadthelatestversionofspecificationsandmanualsathttp://www.napoleonheatingandcooling.com.

2. OVERVIEW

4

IOMIOM

W415-1587 / A / 06.29.2016

Onlytrainedservicetechniciansfamiliarwithstandardserviceinstructionsandtrainingmaterialsshouldattemptinstallation,service,andrepairoftheseunits.Improperinstallation,adjustment,alteration,service,maintenance,orusecancauseexplosion,fire,electricalshock,orotherconditionswhichmaycausedeath,personalinjury,orpropertydamage.Forinformationandassistance,consultaqualifiedinstaller,serviceagency,yourdistributororbranch.Followallsafetycodes.Wearsafetyglasses,protectiveclothing,andworkgloves.Havefireextinguisheravailable.Readinstructionsthoroughlyandfollowallwarningsorcautionsincludedinliteratureandattachedtotheunit.Consultfederal,provincial,state,andlocalcodesforspecialrequirements.

3. SAFETY

3.1 SAFETY SYMBOLS AND WARNINGS

UnderstandandpayparticularattentiontothewordsDANGER,WARNING,andCAUTIONandthefollowingdefinedsymbolsareusedthroughoutthismanualtonotifythereaderofpotentialhazardsofvaryingrisklevels.

HIGHLIGHTSSUGGESTIONSWHICHWILLRESULTINENHANCEDINSTALLATION,RELIABILITY,OROPERATION.

NOTE

INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

WARNING !!

SUGGESTS IMPORTANT PROCEDURE STEPS TO INSURE PROPER INSTALLATION, RELIABILITY, OR OPERATION.

IMPORTANT! !

INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

DANGER! !

INDICATESAPOTENTIALHAZARDOUSSITUATIONWHICH,IFNOTAVOIDED,MAYRESULTINMINORORMODERATEINJURY.ITMAYALSOBEUSEDTOALERT

AGAINSTUNSAFEPRACTICES.

CAUTION! !

H3.3.2.SafetySymbols

5

IOM

W415-1587 / A / 06.29.2016

IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

FOR YOUR SAFETYDO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS, OR

OTHER COMBUSTIBLE MATERIALS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.WHAT TO DO IF YOU SMELL GAS

•DO NOT TRY TO LIGHT ANY APPLIANCE.•DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE IN YOUR

BUILDING.• IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE, OR

A CELLULAR PHONE FROM A LOCATION WELL AWAY FROM THE BUILDING. FOLLOW THE GAS SUPPLIER’S INSTRUCTIONS.

• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE DEPARTMENT.•DO NOT RE-ENTER THE BUILDING UNTIL AUTHORIZED TO DO SO BY THE GAS

SUPPLIER OR THE FIRE DEPARTMENT.IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE INJURY, PROPERTY DAMAGE OR LOSS OF LIFE. REFER TO THIS MANUAL.INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER, SER-

VICE AGENCY OR THE GAS SUPPLIER.H3.3.3. GS_CP

WARNING! !

SHOULD THE GAS SUPPLY FAIL TO SHUT OFF OR IF OVERHEATING OCCURS, SHUT OFF THE GAS VALVE TO THE FURNACE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY.

WARNING! !

DO NOT USE THIS FURNACE IF ANY PART HAS BEEN UNDER WATER. A FLOOD DAMAGED FURNACE IS EXTREMELY DANGEROUS. ATTEMPTS TO USE THE FURNACE

CAN RESULT IN FIRE OR EXPLOSION. A QUALIFIED SERVICE AGENCY SHOULD BE CONTACTED TO INSPECT THE FURNACE AND TO REPLACE ALL GAS CONTROLS,

CONTROL SYSTEM PARTS, ELECTRICAL PARTS THAT HAVE BEEN WET OR THE FURNACE IF DEEMED NECESSARY.

WARNING! !

FOR PROPER AND SAFE OPERATION THE FURNACE NEEDS AIR FOR COMBUSTION AND VENTILATION. DO NOT BLOCK OR OBSTRUCT AIR OPENINGS ON THE FURNACE, AIR

OPENINGS TO THE AREA IN WHICH THE FURNACE IS INSTALLED, AND THE SPACINGS AROUND THE FURNACE.

WARNING! !

6

IOMIOM

W415-1587 / A / 06.29.2016

THIS INFORMATION IS INTENDED FOR USE BY QUALIFIED HVAC TECHNICIANS. ANY ATTEMPT TO REPAIR A CENTRAL AIR CONDITIONING PRODUCT MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE. THE MANUFACTURER OR SELLER CANNOT BE RESPONSIBLE FOR THE INTERPRETATION OF THIS INFORMATION, NOR

CAN IT ASSUME ANY LIABILITY IN CONNECTION WITH ITS USE.

UNITCONTAINSR-410AREFRIGERANTANDPOECOMPRESSOROIL.USEONLYR-410AREFRIGERANTANDAPPROVED POE COMPRESSOR OIL. REFRIGERANT LINES MUSTBEBRAZEDANDRATEDFORR410PRESSURES!PROPERSERVICEEQUIPMENTISRE-QUIRED.USEONLYR-410AAPPROVEDSERVICEEQUIPMENT.FAILURETOUSEPROPER

SERVICETOOLSMAYRESULTINEQUIPMENTDAMAGEORPERSONALINJURY.

DURINGTHE INSTALLATION,TESTING,SERVICING,ANDTROUBLESHOOTINGOFTHISPRODUCT,ITMAYBENECESSARYTOWORKWITHELECTRICALCOMPONENTS.THERE

ISARISKOFELECTRICSHOCKWHICHCANCAUSEINJURYORDEATH:DISCONNECTALLREMOTEELECTRICPOWERSUPPLIESBEFORESERVICING!

HOT SURFACE! DO NOT TOUCH TOP OF COMPRESSOR. COMPRESSOR AND DIS-CHARGE PIPES MAY BE EXTREMELY HOT. THIS MAY CAUSE MINOR TO SEVERE BURNS.

ALLR-410ASYSTEMSUSEPOEOIL.POEOILEASILYABSORBSMOISTUREFROMTHEAIR.ASYSTEMWHICHHASBEENEXPOSEDTOTHEATMOSPHEREFORMORETHAN4HOURS

REQUIRESTHATTHECOMPRESSOROILBEREPLACED.NEVERBREAKAVACUUMWITHAIRANDALWAYSCHANGETHEFILTERDRIERWHENOPENINGTHE

SYSTEMFORCOMPONENTREPLACEMENT.

WARNING! !

WARNING! !

CAUTION ! !

CAUTION ! !

H3.3_AC

H3.4.2_CP

THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THIS UNIT.

READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER

INSTALLATION, ADJUSTMENT, SERVICE OR MAINTENANCE, POSSIBLY RESULTING IN FIRE, ELECTRICAL SHOCK, CARBON MONOXIDE POISONING, EXPLOSION,

PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

WARNING! !

7

IOM

W415-1587 / A / 06.29.2016

3.2 SAFETY RULES

H3.6.1

WHEN THIS UNIT IS INSTALLED IN A STORAGE GARAGE, IT MUST BE INSTALLED SO THE BURNERS AND IGNITION SOURCE ARE LOCATED NO LESS THAN 18” (457 mm)

ABOVE THE FLOOR TO PREVENT THE RISK OF IGNITING FLAMMABLE VAPORS WHICH MAY BE PRESENT IN THE GARAGE.

THE FURNACE MUST BE LOCATED OR PROTECTED TO AVOID PHYSICAL DAMAGE BY VEHICLES.

FAILURE TO HEED THESE WARNINGS CAN CAUSE A FIRE OR EXPLOSION, RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

WARNING !!

1� Usethisunitonlywithtypeofgasapprovedforthefurnacemodule.Refertotheunitratingplate.2� Storethisunitonlyindryindoorlocations(protectedfromweather).3� DONOTinstallthisunitoutdoorsorinamobilehome,trailerorrecreationalvehicle.Thisapplianceis

notdesigned/certifiedfortheseinstallations.4� DONOTinstallunitinacorrosiveorcontaminatedatmosphere.5. ForlightingandshuttingdownthefurnacerefertoFurnace Start Up and Furnace Shut Down,

section5.ofthismanual.6� Installthisunitonlyindryindoorlocations(protectedfromweather).7. Provideadequatecombustionandventilationairtotheunitspaceasspecifiedinsection4.9

“VentingandCombustionPiping”.8� Combustionproductsmustbedischargedoutdoorsusingfactoryinstalledventsystemonly,as

specifiedinsection4.9“VentingandCombustionPiping”.9. Nevertestforgasleakswithanopenflame.Useacommerciallyavailablesoapsolutionmade

specificallyforthedetectionofleakstocheckallconnectionsasspecifiedin“GasSupplyandPiping”sectionofthismanual.

10� BothSupplyandReturnAirmustbeductedtotheappliancefromroomsseparatetotheenclosurehousingtheappliance.Besurethatductsystemhasexternalstaticpressurewithinallowableoperatingrange(aslistedonunit’sRatingPlate).Completelysealsupplyandreturnairductstounitcasing.SeeSection4.7“Ductwork”formoredetail.

11� Alwaysinstallunittooperatewithinthetemperature-riserangeandanexternalstaticpressurerange(ducting),aslistedontheunitratingplate.

12� Agas-firedunitforinstallationinastoragegaragemustbeinstalledsothattheignitionsources,includingblowersandcontactors(Seepage 16, “IMPORTANT”, 1a.),arenolessthan18”(457mm)abovethefloor.Theunitmustbelocated,orprotectedtoavoidphysicaldamagebyvehicles.Seesafetywarnings.

13� Returnairtemperaturerangethatmustbemaintainedis:• between55°F(13°C)and80°F(27°C)forgasheatand• between65°F(18°C)and90°F(32°C)forairconditioning.

14� Thefurnacemustbekeptfreeandclearofinsulatingmaterial.Carefullyexaminethefurnaceareawhenthefurnaceisinstalledor/wheninsulationisadded.Insulatingmaterialmaybecombustible.

15. DO NOT USE FOR HEATING AND COOLING BUILDINGS OR STRUCTURES UNDER CONSTRUCTION! Unitsthataredamagedorentrainedwithconstructiondebriswillnotbecoveredunderwarranty.

16� Beforeinstallingunit,makesureyouknowallapplicablecodes.National,stateandlocalcodesmaytakeprecedenceoveranyinstructionsinthismanual.Besuretoconsult:• AuthoritieshavingjurisdictionoverHVACsysteminstallations;• Localcodeauthoritiesforinformationonelectricalwiring.

8

IOMIOM

W415-1587 / A / 06.29.2016

H3.5.1. GS_FMW

DO NOT INSTALL THIS UNIT IN A MOBILE HOME! THIS UNIT IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME. DOING SO COULD CAUSE FIRE, PROPERTY

DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.THE FURNACE CONTAINS FOIL COVERED FIBERGLASS INSULATION. INHALATION OF FIBERGLASS PARTICLES IS ASSOCIATED WITH RESPIRATORY DISEASE INCLUDING

CANCER.NATURAL GAS AND PROPANE ARE NORMALLY ODORIZED BY THE FUEL SUPPLIER. IN SOME CASES, THE ODORANT MAY NOT BE PERCEIVABLE. INSTALLATION OF UL AND ULC RECOGNIZED FUEL GAS DETECTORS INSTALLED IN ACCORDANCE WITH THEIR MANUFACTURER’S INSTRUCTIONS ARE RECOMMENDED AS AN ADDITIONAL

MARGIN OF SAFETY.THE EXHAUST GASES FROM THIS FURNACE CONTAIN CHEMICALS WHICH ON

SOME OCCASIONS MAY INCLUDE CARBON MONOXIDE. CARBON MONOXIDE IS AN ODORLESS, TASTELESS, CLEAR COLORLESS GAS WHICH IS HIGHLY TOXIC. EVEN

LOW CONCENTRATIONS ARE SUSPECTED OF CAUSING BIRTH DEFECTS AND OTHER REPRODUCTIVE HARM.

UL AND ULC RECOGNIZED CO DETECTORS ARE REQUIRED FOR ALL BUILDINGS EQUIPPED WITH FOSSIL FUEL BURNING APPLIANCES. ALL CO DETECTORS SHOULD BE INSTALLED IN ACCORDANCE WITH THEIR MANUFACTURER’S INSTRUCTIONS AND

APPLICABLE LOCAL BUILDING CODES.FIRE, EXPLOSION OR CARBON MONOXIDE POISONING HAZARD!

FAILURE TO REPLACE WITH PROPER CONTROL COULD RESULT IN FIRE, EXPLOSION OR CARBON MONOXIDE POISONING.

REPLACE GAS VALVE ONLY WITH THE SAME MODEL NUMBER OR AS SPECIFIED BY THE MANUFACTURER.

WARNING! !

3.3 CODES

H6.4

1. This unit must be installed:a� Inaccordancewithalllocalcodes,by-lawsandregulationsbythoseauthoritieshavingjurisdiction.b. InCanada,thisfurnacemustbeinstalledinaccordancewiththecurrentCAN/CGA-B149.1and B149.2NaturalGasandPropaneCode.c� IntheUnitedStates,thisfurnacemustbeinstalledinaccordancewiththecurrentANSIZ223.1 (NFPA54)NationalFuelGasCode.

2. Electrical connections must be made in accordance with:a� Anyapplicablelocalcodes,by-lawsandregulations.b. Canada:currenteditionofCAN/CSAC22.1andC22.2,CanadianElectricalCode(Part1and2).c� UnitedStates:currenteditionofANSI/NFPA70,NationalElectricalCode.

3. Codes and additional information may be obtained from:

CanadianStandardsAssociation5060SpectrumWayMississauga,Ontario,L4W5N6Phone:(416)747-4000website:www.csa.ca

NationalFireProtectionAssociation1BatterymarchParkQuincy,MA,02169-7471Phone:(617)770-3000website:www.nfpa.org

AmericanGasAssociation400 North Capitol Street, NW, Suite450WashingtonDC,20001Phone:(202)824-7000website:www.aga.org

9

IOM

W415-1587 / A / 06.29.2016

SIDEACCESSPANEL

SUPPLY OUTLET

PRIMARY HEAT EXCHANGER

RETURNINLET

FURNACE MODULE

GAS CONNECTION

FILTER

THERMOSTAT WIRING SLOT

ELECTRICAL BOX

CHASSIS CABINET

WALL SLEEVE

ACDRAIN

COOLINGMODULE

CONTROL BOARD INSPECTION WINDOW

COMBUSTION DISCHARGE TERMINAL

FLAME INSPECTION WINDOW

4. INSTALLATIONTheunitisshippedinonepackage,completelyassembledandwired.Theairconditioningcondensatedrainisshippedseparatelywiththeunitforfieldinstall.

Ifanydamageisfound,propernotationshouldbemadeonthecarrier’sfreightbill.Damageclaimsshouldbefiledwiththecarrierasquicklyaspossible.

Checktheratingplate(atthefrontoftheaccesspanel)toconfirmheatingandcoolingcapacities.Theunitshouldbeoperatedonlywiththetypeofgasandelectricalsupplynotedontheratingplate.

H8.2.1

1� Thefurnacemustnotbelocatedinanareawherethecombustionairisladenwithchemicalcompoundssuchasbromine,chlorineorfluorine,asmaybefoundinswimmingpoolchemicals,laundrydetergents,etc.Thesecompoundswhenexposedtoflame,formacidswhichattacktheheatexchangerandothercomponents.Exposuretothefollowingsubstancesinthecombustionairsupply(butnotlimitedtothefollowing)arenotallowed,andwillaffectwarrantyclaims:• Aerosols,particularlyCFCbasedorpropelledaerosols• Airfresheners• “AirplaneGlue”andsimilaradhesivesandcements• Ammonia,ascommonlyfoundinpermanentwavesolutionsusedinhairdressingsalons• Anti-staticfabricsoftenersusedinclothesdryers• Carbontetrachloride• Chlorinatedcleanersandwaxes• Chlorineandbrominebasedswimmingpoolchemicals• De-icingsaltsorchemicals(rocksalt,etc.)• Drycleaningfluidssuchasperchloroethylene• Fumesfromcuringpolyurethaneandsimilarsubstances• HalogenbasedrefrigerantsincludingR-12andR-22• Hydrochloricacid,muriaticacidandotheracidbasedmasonrywashingandcuringmaterials• Printer’sinks,paintremovers,varnishes,varsol,toluene,etc.• Watersoftenersaltandchemicals

2� Ifthefurnaceisinstalledinanareawherefreezingmayoccur,agarage,anattic,acrawlspaceoranyunconditionedspace,stepsmustbetakentoprotectthecondensatetrapanddrainlinefromfreezing.

BEFORE INSTALLATION, REMOVE THE CHASSIS SHIPPING BRACKETS AND REPLACE THE SCREWS BACK TO THE UNIT.

IMPORTANT! !

FIG. 4.0

10

IOMIOM

W415-1587 / A / 06.29.2016

24 18 " 1 15

16 " 1 1

16 "

7 18 "

1 1516 "

AIR RETURN INLET

8" MIN

FLOOR

3 12 "

"

8"

20 12 "

1516 " 16"

28 14 "

5 38 "

24 14 " 3 1

8 "

GAS CONNECTION

ELECTRICAL CONNECTION (JUNCTION BOX)

AIR SUPPLY OUTLET

*When flexible connectors are used, the maximum length shall not exceed 36”.

Control Board Inspection Window

Flame inspection window

29" 28"

28 78 "

45 38 431

8 "

32 18 "

25 116 "

12 916 "

ACDRAIN

4.1 UNIT DIMENSIONS

FIG. 4.1

11

IOM

W415-1587 / A / 06.29.2016

4.2 UNIT LOCATION AND CLEARANCES

The general location considerations are:• EachwallwithCondoPackunitinstalledshouldbeatleast2ftaway(for

everyfloor)fromtheoppositebuildingwallfacingtheunit.IffacingwallalsohasaCondoPackunitinstalled,thosetwowallsshouldbeatleast4ftapart� See “Minimum Distance to the Opposite Wall ”Table1below.

• AsixstorybuildingwithsixCondoPackunitsinstalledinaverticalarray,shouldbeatleast12ftawayfromtheoppositebuildingwallandatleast24ftawayiftheoppositebuildingwallalsocontainsCondoPackunits.

• Buildingstallerthansixstorieswillhavethesamedistanceparametersassix-storybuildings.• IfthreeormoreadjacentwallsformanairshaftwithCondoPackunitsfacingeach

otherineachwall,thedistancebetweenoppositewallsshouldbeincreasedby20%.

• Atleast32”ofunobstructedspaceshouldbeprovidedinfrontoftheindoorside,whetherenclosedornot,inordertochangefilters,forunitinspectionandtopermitremovalofthecoolingmoduleshouldrepairberequired.

• Donotinstalldirectlyoncarpeting,tile,orothercombustiblematerialotherthanwoodflooring.Thegrillesideoftheunitshouldprotrudeminimum1/2”butnomorethan1”(maximum)fromthefaceofthebuildingandshouldnotbeobstructedbyforeignobjects.RefertoFIG.4.2.2.

• Iftheunitisinstalledinanoutsidewallofastoragegarage,itmustbelocatedorprotectedtoavoidphysicaldamagebyvehicles.Thisunitmustbeinstalledsothatnoelectricalcomponentsareexposedtowater.

NUMBER OF FLOORS WITH THE UNITS

MINIMUM DISTANCE TO THE OPPOSITE BUILDING WALL WITHOUT an unit installed

in the opposite building wall WITH an unit installed

in the opposite building wall 1 2 feet 4 feet 2 4 feet 8 feet 3 6 feet 12 feet 4 8 feet 16 feet 5 10 feet 20 feet

6 or more 12 feet 24 feet

TABLE 1

Drain holes

Sleeve Flange

INSIDE

OUTSIDE

Tominimizetheeffectofinteractionbetweenmultipleunitsinabuildingtherearesomegenerallocationconsiderationsthatneedtobetakenintoaccount.Theinstallermustverifythattheseconditionshavebeenmetbeforeinstallingtheunit.Installationofunitsinlocationsthatdonotfollowtheserulesmayleadtoabnormaloperationandprematurefailure.Theuseofthesegeneralrulesmaydifferdependingoneachindividualapplication.Pleasecontactthemanufactureroryourdealerforalternativesandapplicationassistance.

ALTHOUGHITISNOTPOSSIBLETODETAILALLOFCONSTRUCTIONPARAMETERSTHATCOULDBEENCOUNTERED,THEFOLLOWINGGUIDELINESANDPRECAUTIONSARERECOMMENDED:

NOTE

• MASONRY WALLS MUST HAVE A LINTEL TO SUPPORT THE WALL.

• DURING THE WALL SLEEVE ASSEMBLY PAY ATTENTION THAT THE SIDE PANEL FLANGES AND THE BASE PANEL DRAIN HOLES ARE ON THE SAME SIDE OF WALL SLEEVE, SEE FIG 4.2. FIG. 4.2

12

IOMIOM

W415-1587 / A / 06.29.2016

4.2.1 Venting Guidelines

H14.3.1_CPACK

Inadditiontothegeneralguidelines,intheUnitedStates,theventexhaustshallbeinstalledinaccordancewiththefollowing:• Theclearancefromthebottomoftheterminaltogradeshallbe12”(305mm).• Theventshallnotterminateoverpublicwalkwaysoroveranareawherecondensateorvaporcould

createanuisanceorhazard.• Theventterminalshallbeinstalled4feet(1.2m)below,4feet(1.2m)horizontallyfrom,or1foot(305mm)

aboveanydoor,window,soffit,undereaveventorgravityairinlettothebuilding.• Theventterminalshallhaveaminimumhorizontalclearanceof4feet(1.2m)fromelectricmeters,gas

meters,regulatorsandreliefequipment.• Locatetheventterminal3feet(0.91m)aboveanyforcedairinletlocatedwithin10feet(3m).Anyfreshair

ormake-upairinlet,suchasforadryerorfurnaceareaisconsideredaforcedairinlet.

H15.5.1_CP

Avoidlocatingtheterminalswherethefluegascouldbecomestagnantandallowrecirculationintothecombustionairintake.Avoidlocatingtheterminalinlocationswheredrippingcondensatemaycauseproblemssuchassidewalks,patios,aboveplanters,nearwindowswhereexhaustgasesmaycausefogging,icing,etc.Avoidlocatingtheterminationtooclosetoshrubsandothervegetation.Thecondensatemaystuntorkillthem.Caulkallcracks,seamsorjointswithina6foot(1.8m)radiusofthetermination.Donotterminateunderadeckunlessthereisadequateclearancetopreventdamagefromthefluegases.Aterminationmaybelocatedattheendofapatiodeck.Pipingrunningbeneaththedeckmustbesuitablyinsulatedandsuspendedinamannertopreventcondensatefromcollectingandfreezing.Whenlocatingventterminations,considerationmustbegiventoprevailingwinds,location,andotherconditionswhichmaycauserecirculationofthecombustionproductsofadjacentvents.Check local codes for distance between vent terminal and a inside corner formed by two exterior walls. If not specifiedbylocalcode,minimumdistancebetweenventterminalandaninsidecornerformedbytwo exterior walls is 6 inches (0.15m).

IMPROPERLOCATIONORINSTALLATIONCANRESULTINSTRUCTURALDAMAGETOTHEBUILDING,DAMAGETOTHEEXTERIORFINISHOFTHEBUILDING,ORMAYALLOWRECIRCULATIONORFREEZINGOFTHEFLUEGASESONTOORINTOTHECOMBUSTIONAIRINTAKE.MOISTUREINTHEFLUEGASESCONDENSESASITLEAVESTHETERMINALS.THISMOISTURECANFREEZEONEXTERIORWALLS,

SOFFITS,ANDOTHERNEARBYOBJECTS.SOMEDISCOLORATIONISTOBEEXPECTED.

CAUTION ! !

Recommendedverticalclearanceofaventterminalandoverhangingstructureshouldbemaximizedtopreventcondensateproductsfromdepositingandfreezingonoverhang.Thispracticehelpspreventdegradationofbuildingmaterials.Recommendedpractice(wherepracticable)istomaintainthesameverticalclearancebetweentheventandtheoverhangasthehorizontallydistancetheoverhangprotrudesfromthebuilding.Unlessgoverningbodieshavinglocaljurisdictionspecifyaminimumclearancelarger,theminimumclearancebetweenaventterminalandaoverhangingstructureshallbe40inches(1m).Anyadjacentpaintedsurfacesshouldbeingoodcondition;nocracks,peelingpaint,etc.Ifwoodensurfacesthatmaybeperiodicallyexposedtofluegasesarepresent,considertreatingwithasealer.

H14.2A_AC

Inadditiontothegeneralguidelines,inCanada,theventexhaustshallnotterminate:• Directlyaboveapavedsidewalkorpaveddrivewaywhichislocatedbetweentwosingle-familydwellings

andservesbothdwellings;• Lessthan7feet(2.1m)aboveapavedsidewalkorpaveddrivewaylocatedonpublicproperty;• Within6feet(1.8m)ofamechanicalairsupplyinlettoanybuilding;• Aboveameter/regulatorassemblywithin3feet(.91m)horizontallyofthecenterlineoftheregulator;• Within3feet(.91m)ofanyserviceregulatorventoutlet;• Lessthan12”(305mm)abovegradeleveloranticipatedsnowlevel;• Within12”(305mm)ofanydoor,windowthatcanbeopened,ornon-mechanicalairsupplyinlettoany

building;• Within12”(305mm)ofthecombustionairinletofanyotherappliance;• Recommendedpractice(wherepracticable)istomaintainthesameverticalclearancebetweenthevent

andtheoverhangasthehorizontallydistancetheoverhangprotrudesfromthebuilding.• Unlessgoverningbodieshavinglocaljurisdictionspecifyaminimumclearancelarger,theminimum

clearancebetweenaventterminalandaoverhangingstructureshallbe40inches(1m).

In Canada:

In USA:

Thisapplianceshouldbeinstalledinalocationsuchthattheventoutletislocatedinthefollowingmanner:

13

IOM

W415-1587 / A / 06.29.2016

Thisdesigniscertifiedforthru-the-wallinstallationonly.Theinteriorportionsoftheunitmaybesurroundedbyaclosetwithclearancestocombustiblematerialaslistedonthenameplate.Adequateclearancemustbeprovidedtoinstalltheunionandmanualshut-offvalveaswellasaccessibilitytofieldwiringjunctionbox.Minimum clearances to combustibles derived from factory testing are shown below and also on the nameplate of the unit:

H15.5_CP

Avoidlocatingtheterminalswherethefluegascouldbecomestagnantandallowrecirculationintothecombustionairintake.Avoidlocatingtheterminalinlocationswheredrippingcondensatemaycauseproblemssuchassidewalks,patios,aboveplanters,nearwindowswhereexhaustgasesmaycausefogging,icing,etc.Avoidlocatingtheterminationtooclosetoshrubsandothervegetation.Thecondensatemaystuntorkillthem.Caulkallcracks,seamsorjointswithina6foot(1.8m)radiusofthetermination.Donotterminateunderadeckunlessthereisadequateclearancetopreventdamagefromthefluegases.Aterminationmaybelocatedattheendofapatiodeck.Pipingrunningbeneaththedeckmustbesuitablyinsulatedandsuspendedinamannertopreventcondensatefromcollectingandfreezing.Whenlocatingventterminations,considerationmustbegiventoprevailingwinds,location,andotherconditionswhichmaycauserecirculationofthecombustionproductsofadjacentvents.

IMPROPERLOCATIONORINSTALLATIONCANRESULTINSTRUCTURALDAMAGETOTHEBUILDING,DAMAGETOTHEEXTERIORFINISHOFTHEBUILDING,ORMAYALLOWRECIRCULATIONORFREEZINGOFTHEFLUEGASESONTOORINTOTHECOMBUSTION

AIRINTAKE.MOISTUREINTHEFLUEGASESCONDENSESASITLEAVESTHETERMINALS.THISMOISTURECANFREEZEONEXTERIORWALLS,SOFFITS,ANDOTHERNEARBY

OBJECTS.SOMEDISCOLORATIONISTOBEEXPECTED.

CAUTION ! !

Checklocalcodesfordistancebetweenventterminalandainsidecornerformedbytwoexteriorwalls.Ifnotspecifiedbylocalcode,minimumdistancebetweenventterminalandaninsidecornerformedbytwoexteriorwallsis6inches(0.15m).Recommendedverticalclearanceofaventterminalandoverhangingstructureshouldbemaximizedtopreventcondensateproductsfromdepositingandfreezingonoverhang.Thispracticehelpspreventdegradationofbuildingmaterials.Recommendedpractice(wherepracticable)istomaintainthesameverticalclearancebetweentheventandtheoverhangasthehorizontallydistancetheoverhangprotrudesfromthebuilding.Unlessgoverningbodieshavinglocaljurisdictionspecifyaminimumclearancelarger,theminimumclearancebetweenaventterminalandaoverhangingstructureshallbe40inches(1m).Anyadjacentpaintedsurfacesshouldbeingoodcondition;nocracks,peelingpaint,etc.Ifwoodensurfacesthatmaybeperiodicallyexposedtofluegasesarepresent,considertreatingwithasealer.

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS. DÉGAGEMENTS MINIMAUX PAR RAPPORT AUX MATÉRIAUX COMBUSTIBLES. TOP / DESSUS 2 “ (50.8 mm) PLENUM / PLÉNUM 1 “ (25 mm) FRONT / AVANT 0** BACK / ARRIÈRE 0 RIGHT SIDE / CÔTÉ DROIT 0* LEFT SIDE / CÔTÉ GAUCHE 0 BOTTOM / FOND 0*** FLUE PIPE / TUYAU 0 * RECOMMENDED 2 “(50.8 mm) CLEARANCE FOR SERVICING. **RECOMMENDED 10 “(254 mm) FRONT CLEARANCE FOR SERVICING. *** CERTIFIED FOR CLOSET INSTALATION ON COMBUSTIBLE FLOORING. *** CERTIFIÉ POUR L’INSTALLATION DANS UN PLACARD SUR UN PLANCHER COMBUSTIBLE.

TABLE 2

H3.7. AC

THIS FURNACE IS CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOORS. THIS SHALL BE INTERPRETED AS A WOOD FLOOR ONLY.

THE FURNACE MUST NOT BE INSTALLED DIRECTLY ON CARPETING, OR OTHER COMBUSTIBLE MATERIAL EXCEPT WOOD.

INSTALLATION ON COMBUSTIBLE MATERIAL OTHER THAN WOOD CAN RESULT IN FIRE, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

THE AREA AROUND THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL COMBUSTIBLE MATERIALS INCLUDING GASOLINE AND OTHER FLAMMABLE VAPORS

AND LIQUIDS.THE HOMEOWNER SHOULD BE CAUTIONED THAT THE FURNACE AREA MUST NOT BE

USED AS A CLOSET OR FOR ANY OTHER STORAGE PURPOSE.

WARNING ! !

14

IOMIOM

W415-1587 / A / 06.29.2016

FIG. 4.2.1 - DIRECT VENT TERMINAL CLEARANCES

15

IOM

W415-1587 / A / 06.29.2016

Theminimumclearancesrequiredforinstallationandaccessibilityareshownbelow.Theseclearancesshouldbefollowedunlessotherwiseapprovedbythemanufacturer.

FIG. 4.2.2.

9 5

/8 "

REF.

82"

REF.

A A

A-A

0" M

IN. C

LEA

RAN

CE

(CLE

ARA

NC

E RE

QUI

RED

WILL

BE

LARG

ER F

OR

LEFT

HA

ND

RET

URN

DUC

TING

)

* 2"

MIN

. CLE

ARA

NC

E

0-10

" MIN

.C

LEA

RAN

CE

(10"

REC

OM

MEN

DED

FO

R SE

RVIC

ING

) 36

" D

OO

R O

PEN

ING

29"

REF

.

1" R

EF.

DRA

IN R

EQUI

RED

(1

.5" Ø

MIN

.)FO

R RE

MO

VA

LO

F A

C C

ON

DEN

SATE

DRA

IN

32 1

/8"

REF.

*

ROUG

H O

PEN

ING

TO

SUI

T 2

8 7/

8" X

44

7/8"

WA

LL S

LEEV

E

VIE

W O

F O

UTSI

DE

WA

LL

8" M

IN.

2" M

IN.

CLE

ARA

NC

E TO

CO

MBU

STIB

LE

**SE

CUR

E TO

WA

LL

1" R

EF. C

LEA

RAN

CE

BETW

EEN

LEF

T (H

ING

E)

SID

E D

OO

R JA

M

AN

D C

ON

DO

PA

CK

44

7/8

" R

EF.

44

7/8

" R

EF.

NOTE

** En

gine

er/A

rchi

tect

- to

con

sult

with

Nap

oleo

n En

gine

erin

g to

det

erm

ine

brac

ket l

ocat

ion

for s

ettin

g th

e de

sire

d de

pth

of W

all S

leev

e in

to w

all.

CLE

ARA

NC

E FO

R SE

RVIC

ING

) (1

0" R

ECO

MM

END

ED M

IN.

FLO

OR

1.5"

Ø

43

1/8"

FABR

ICA

TED

WO

OD

OR

STEE

L SU

PPO

RT

Flas

hing

Flas

hing

12

9/16

"

16 "

Seal

aro

und

Slee

ve a

nd

OU

TS

IDE

wal

l

Seal

aro

und

Slee

ve a

ndIN

SID

E w

all

PRO

TRU

DE

1/2”

MIN

.-1” M

AX.

Bric

k W

all

PRO

TRU

DE

1/2”

MIN

.-1” M

AX.

40 "

MIN

. C

lear

ance

fro

m th

e G

as V

ent

to e

xter

ior

over

hang

Bric

k W

all

* If l

ess

then

10”

, se

rvic

ing

may

be

perfo

rmed

by

open

ing

the

front

doo

r pan

els

and

the

gas

mod

ule

may

nee

d to

be

rem

oved

to a

cces

s co

mpo

nent

s.

Spac

e re

quire

d fo

r R

etur

n Ai

r Duc

ting

mus

t be

cons

ider

ed.

GA

S V

ENT

C C PO

SITIO

N

28

7/8"

5 3/

4"RE

F.

4 5/

8"

REF.

16

IOMIOM

W415-1587 / A / 06.29.2016

4.3 PACKAGED UNIT PREPARATION

NOTE

Prior to installing the unit in the wall opening:1� Removethebracketsconnectingtheunittotheskid.2� Removethecoolingmodule.

IMPORTANT! !

• THISUNITMUSTBEINSTALLEDINACCORDANCEWITHALLAPPLICABLECODES.• THISUNITISAPPROVEDFORTHRU-THE-WALLINSTALLATIONONLY.• THESE INSTALLATIONANDMAINTENANCE INSTRUCTIONS SHOULD BE LEFTWITHTHEUNITFORFUTUREREFERENCE.

1. Theunitmustbeinstalledaminimumof8”abovefinishedfloor.a. If unit is installed in a storage garage, all ignition sources (electric contactors and

motorsincluded)mustbepositionedataminimumof18”(457mm)abovethefloor,and it must be protected from physical damage by vehicles, consistent with CAN/CSA-B149.

2. The entire unit must not be installed outside. This unit is designed for indoor installationontoanexteriorwallhavinganopeningforcondenserairflow.

3. The grille side of the unit should extend 1/2” Min. - 1” Max. beyond the exterior wall to allow moisture that may enter the outdoor section to drain.

4. DO NOT install this unit at an exterior wall location that will position the bottom of the wall grille below the exterior grade level. Below grade installation will allow the accumulation of rain or snow into the wall sleeve and unit base, and could result in water penetration into the building interior.

5. The grille side must be:a. Keptfreeofanyobstructionsthatcouldreduceoraltertheairflowpattern.

The unit must be installed at least 3’ (0.92m) from electric meters, gas meters, regulators, and relief equipment in Canada, in accordance with CAN/CSA-B149 or 4’ (1.22 m) in U.S. in accordance to NFPA 54, ANSI Z223 installation codes.

b. The vent of the unit is located at the outside grille. Distances from adjacent public walkways, adjacent buildings, windows, and building openings must be consistent with the National Fuel Gas Code ANSI Z223.1 and/or CAN/CSA-B149 installation codes, as well as local codes.

6. Masonry walls must have a lintel to support the wall, as per National and local building codes.

7. The interior of the unit may be installed with clearances noted on the nameplate to adjacent combustible surfaces.

8. The unit shall not be installed directly on carpeting, tile or other combustible material, exceptwoodflooring.

9. In order to be able to remove the chassis, at least 32” of open area must be left unobstructed in front of the front doors. The drain pan and condensate trap line should beconnectedtothefloordrain.

10. Caulk and seal all spaces around the top, sides and bottom of the exterior grille area, making sure that THE OPENINGS FOR DRAINAGE IN THE BOTTOM EDGE ARE NOT BLOCKED. Refer to “4.2 Unit Location and Clearances”.

17

IOM

W415-1587 / A / 06.29.2016

4.4 WALL SLEEVE ASSEMBLY

LEGEND1� TopPanel2� BasePanel3� RightSidePanel4� Left Side Panel 5. Side Support Bracket 6� TopSupportBracket7. Screw#8-32x.315SteelTrilobular8� GasketD-Channel28.9”long9. GasketD-Channel44”long10� SquaringBrace11� SquaringBraceMiddle

ITEM QTY PART NAME MANUFACTURING DESCRIPTION PART NO1 1 Toppanel PANEL,SLEEVETOPPOWDER W475-0978-(colorcode)2 1 Basepanel PANEL,SLEEVEBASEPOWDER W475-0975-(colorcode)3 1 Rightsidepanel PANEL,SLEEVERSPOWDER W475-0977-(colorcode)4 1 Leftsidepanel PANEL,SLEEVELSPOWDER W475-0976-(colorcode)5 2 Sidesupportbracket BRACKET,SIDESUPPORT W080-14446 1 Topsupportbracket BRACKET,TOPSUPPORT W080-14457 25 Screw#8-32x.315SteelTrilobular SCREW,#8-32x.315QUADHEXWASHER W570-0162

10 2 Squaringbrace BRACE,SQUARING W080-143311 1 Squaringbracemiddle BRACE,SQUARING W075-0019

ITEM QTY PART NAME MANUFACTURING DESCRIPTION PART NO8

12.5FGasketD-Channel28.9”long GASKET,D-CHANNELEPDM

(includedinW020-0835CondoPackbaggie) W290-02569 GasketD-Channel44”long

THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED SERVICE PERSONNEL FOR PROPER INSTALLATION, ADJUSTMENT AND OPERATION OF THE UNIT. READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION. IMPROPER INSTALLATION, ADJUSTMENT, SERVICE,

OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. CONSULT A QUALIFIED INSTALLER OR SERVICE AGENCY FOR INFORMATION AND ASSISTANCE.

! ! WARNING

6

2

4

1

7

1010

58

11

9

3

8

Thewallsleeveisdesignedtobeinstalledintothewallduringtheconstructionofthebuilding,inordertoprovideanaccurateopeningandeasierinstallationofthru-the-wallpackagedunitlateron,afterbuildingiscompleted.

DIAGRAM (A)

1/4”NUTDRIVER

INCLUDEDINTHECWSMUAKIT:

SHOWNBUTNOTINCLUDEDINTHECWSMUAKIT:

TABLE 3

18

IOMIOM

W415-1587 / A / 06.29.2016

1. PlaceBasepart(2)onthefloorandattachRightSidePanel(3):

a� PositionBasePanel(2)toseatbehindflangeson the Side Panel (3)�

b. Bringtogetherpanelclipsandopenings(FIG.1).

2. Pressdownfirmlytolockbasepanelintoplace(FIG.2).

3. AttachLeftSidePanel(4)toBase(2).Repeatprocedurefromstep2(FIG.2).

a

b

3

2

2

Press down

4

3

2

1

a

b

3

2

2

Press down

4

3

2

2

a

b

3

2

2

Press down

4

3

2

3

19

IOM

W415-1587 / A / 06.29.2016

4. CheckforparallelpositionofLeftandRightSidePanels(3)and(4).SecureconnectionwithBasePanel(2),see(FIG.4).

5. AttachTopPanel(1)toLeftandRightSidePanels(3)and(4).Alignconnectionopeningsandsecuretheassemblybypushingtheclipsinplace(FIG.5).

6. AttachSquaringBraces(10)totheinnersidesofboth,TopPanelandtheSidePanels,byinsertingthescrewsfrominside.

7. ToattachtheSquaringBrace(10)totheSidePanels(3)and(4)usethe1/8”holeslocated10”downfromthetopand3.5”fromtheoutsideflange(FIG.7).

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

4

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

6

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

5

20

IOMIOM

W415-1587 / A / 06.29.2016

8

9

11

8

2

4

3

Remove these squaring braces (item 10) from the wall sleeve prior CondoPack installation.

10

10

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

9

NOTE: The following support bracket locations are for installations where the wall sleeve is installed from the OUTSIDE of the building. For installations where the wall sleeve is installed from the INSIDE of the building, the Side Support Brackets (5) need to be mounted on INTERIOR wall, so they will need to be relocated on the wall sleeve (new screw positions may need to be created).

8. AttachtheSideSupportBrackets(5)totheSidePanels(3)&(4)andtoBasePanelwithfivescrewsthroughtheshorterflange(FIG.8).

9. Selectthesetofmountingholesbasedontypeofconstructionwallfaceapplication(brick,stucco,siding,etc.):a� Forbrickorstuccowall,usepre-drilledholes

located3.5”fromoutsideedge(FIG.9).b. Forsidingtypeofwall,useholeslocated1.5”

fromoutsideedge(FIG.9).c� AttachTopSupportBracket(6)totheTopPanel

(1)usingthreescrewsprovided(7),(FIG.9).d� Usingtwomountingscrews(7),installMiddle

SquaringBrace (11) acrossthewallsleeve,asshownintheDIAGRAM(A)andFIG.10.

e� Refer to “Wall Sleeve Installation” ,FIG12andFIG13.f� Do not removeSquaringBraces(10)and(11)

fromthewallsleeveifyoudonotplantoinstalltheCondoPackunitimmediately.

g. Filltheclearancespacebetweenthesleeveandawallframingwithlowexpandinginsulationfoam(thisisforadditionalprotectionagainstairinfiltrationduringtheperiodsofveryhighwinds).

10. Prior to installing CondoPack into the wall sleeve: • Removesquaringbracesfromwallsleeve.• Applyself-adhesiveD-ChannelGasketstrips(8)

&(9)toinsidesurfaceofsleevefrontflanges,asshowninFIG.10.

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

8

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

7

21

IOM

W415-1587 / A / 06.29.2016

8

9

11

8

2

4

3

Remove these squaring braces (item 10) from the wall sleeve prior CondoPack installation.

10

10

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

9

NOTE: The following support bracket locations are for installations where the wall sleeve is installed from the OUTSIDE of the building. For installations where the wall sleeve is installed from the INSIDE of the building, the Side Support Brackets (5) need to be mounted on INTERIOR wall, so they will need to be relocated on the wall sleeve (new screw positions may need to be created).

8. AttachtheSideSupportBrackets(5)totheSidePanels(3)&(4)andtoBasePanelwithfivescrewsthroughtheshorterflange(FIG.8).

9. Selectthesetofmountingholesbasedontypeofconstructionwallfaceapplication(brick,stucco,siding,etc.):a� Forbrickorstuccowall,usepre-drilledholes

located3.5”fromoutsideedge(FIG.9).b. Forsidingtypeofwall,useholeslocated1.5”

fromoutsideedge(FIG.9).c� AttachTopSupportBracket(6)totheTopPanel

(1)usingthreescrewsprovided(7),(FIG.9).d� Usingtwomountingscrews(7),installMiddle

SquaringBrace (11) acrossthewallsleeve,asshownintheDIAGRAM(A)andFIG.10.

e� Refer to “Wall Sleeve Installation” ,FIG12andFIG13.f� Do not removeSquaringBraces(10)and(11)

fromthewallsleeveifyoudonotplantoinstalltheCondoPackunitimmediately.

g. Filltheclearancespacebetweenthesleeveandawallframingwithlowexpandinginsulationfoam(thisisforadditionalprotectionagainstairinfiltrationduringtheperiodsofveryhighwinds).

10. Prior to installing CondoPack into the wall sleeve: • Removesquaringbracesfromwallsleeve.• Applyself-adhesiveD-ChannelGasketstrips(8)

&(9)toinsidesurfaceofsleevefrontflanges,asshowninFIG.10.

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

8

3.5”3.5”

10” 10”

Siding

Brick3.5”

1.5”

107

7

2

2

3

3

3

4

4

4

4

5

6

1

1

1

7

7

10

7 11

32 34 "

26 12 "

12 916 "

"

16"

3 34 "

POSITION A

44 78 "

1" POSITION B

16"

28 78 "

42 14 "

WALL SLEEVE IS DIRECTLY LAGGEDTO WALL SUBSTRUCTURE.

TO IMPROVE RIGIDITY AND REDUCTION IN VIBRATION WALL MOUNTING,BRACKETS CAN BE USED TO AFFIX WALL SLEEVE TO BUILDING SUB STRUCTURE FROM INSIDE OR OUTSIDE BUILDING. ENGINEER/ARCHITECT TO CONSULT WITH NAPOLEON ENGINEERING TO DETERMINE BRACKET LOCATION FOR SETTING THE DESIRED DEPTH OF WALL SLEEVE INTO WALL.

46 78 "

1516

Wall Sleeve Dimensions

22

IOMIOM

W415-1587 / A / 06.29.2016

4.4.1 Wall Sleeve Installation

Wallsleevecanbeinstalledfrominside(FIG.12)oroutsidethebuilding(FIG.13).Thesideandtopbrackets’positionneedtobeadjustedtosuitthemethodandbuildingmaterial.1� Withdrainholesfacingoutside,positionthesleeve

towardsthewalluntilthesupportbracketsaresetonwalledge.Leave¼“spaceinbetweenthewallandsleeveforcaulking.

2� EnsureparallelpositionbetweenWallSleeveandwallopening.WallSleevemustbesquarefortheCondoPacktoslideintoit.

3� AttachWallSleevetothebuilding:a� Securethesupportbracketstothewallusingfivescrew

holesoneachside.b. Securesidepanelsintothestructuralwallusing

fasteners.

To install Wall Sleeve into wall opening:

11� Allopeningsaroundthetop,sidesandbottomofwallsleevemustbecaulkedandsealed.ThewallopeningacrossthetopandbottomoftheWallSleevecouldbeflashedifrequired.

12� Allunusedholesneedtobesealed.

INSTALLATION CREW MUST ADHERE TO ALL LOCAL/NATIONAL SAFE WORK PRACTICES INCLUDING EMPLOYING APPROPRIATE FALL ARREST EQUIPMENT

WARNING! !

13

CARE MUST BE TAKEN NOT TO PLUG THE DRAIN OPENINGS IN THE BASE PANEL.

IMPORTANT! !

12

FROMINSIDE:Pushthesleevetowardsthewalluntilthesupportbracketsaresetonwalledge.

FROMOUTSIDE:Pullthesleevetowardsthewalluntilthesupportbracketsaresetonwalledge.

4� CompletelyfillthespacesbetweenthewallsleeveandthewallwithLowExpandingInsulationFoam.

5. Wait8hoursminimumforfoamtocure.6� PreparetheCondoPackunitforinstallation.Forunit

supportguidesreferto“Unit Support” onthenextpage.7. Removewallsleevesquaringbraces(10)and(11),FIG10.8� Installtheunit.9. Caulkallseamsbetweenthewallsleeveandthefinished

exteriorandinteriorwalls.Caulkallseamsbetweenthewallsleeveandthecabinet. Sealthespacesusingnon-hardeningcaulkingcompound.Allsealsmustbeweathertighttoprevententranceofmoistureandwaterintothebuilding.

10� Wheninstalled,theWallSleeveshouldprotrude1/2”Min.to1”Max.beyondtheexteriorfinishedwalltoallowproperwaterevacuationthroughthedrainholesinthebottompanel�

SLEEVE MUST BE FASTENED TO THE STRUCTURAL WALL AND NOT TO THE FINISHED WALL.

IMPORTANT! !

23

IOM

W415-1587 / A / 06.29.2016

4.5 UNIT SUPPORT

Wall Sleeve

InsideWall

OutsideWall

29” MIN

2” MIN

WIDTH

DEPTH20” MIN

7”x24” MINOpening

Support Platform

LEVEL

8” MIN

18” Max

Return Air

More then 18” will obstruct the access to the unit through the side panel.

DO NOT OPERATE THE FURNACE FOR PROLONGED PERIODS OF TIME WITHOUT AN AIR FILTER. A ALWAYS

WEAR SAFETY GLASSES WHEN WORKING WITH TOOLS! OVER-TIGHTENING THE SCREWS MAY STRIP

THE RETAINING HOLES. READ ALL OF THE ASSEMBLY INSTRUCTIONS STEPS BEFORE PROCEEDING.

CAUTION! !Thewallsleeveisnotintendedasthesolesupportfortheunit.Therefore,additionalsupportmustbeprovidedbyarigidstructurethatbearstheweightoftheunitandprovidesaninterfacefor“returnair”ducting.

• Minimum height of platform = 8” • Recommended platform width = 29”• Recommended platform depth = 20”

1� Carefullymeasuretheunitandchooseastrongbuildingmaterialforthesupportstructure.

2� Theunitshouldbeadditionallysupportedforlevelingpurposes.

3� Anadditionalvibrationisolationmaterial(mustbenon-combustible)maybeusedifrequired.

4� Ensurethatthe“returnair”openingisatleast7’’x24’’.ItmustbealignedwithreturnairopeningonthebaseoftheinstalledCondoPackappliance.

5. ThesupportstructureandtheWallSleevehavetoprovidesecureandleveledpositionfortheunitandamethodofbringingreturnairviaductingtothespaceundertheappliance.

6� Flashingtheunittoreturnairduct(belowthesupportstructure)istobedonelaterbyfieldinstallationofSteelSheetExtensions(customcuttolength).See(FIG16).

• First,thesupportingplatformmustbebuilt,see(FIG.14).Itcanbeconstructedofplywoodandframinglumber.(FIG.15)showingalignmentoftheplatformtopwiththebasepanelofthewallsleeve.

Before building support structure, consider the following:

14

B

B

BWall Sleeve

Base Panel Platform Top

B B

These surfaces should be level

15

Return Air DuctFlashing with Steel sheet extension

7”

Wall Sleeve

Unit

16

FLASHING MUST SEAL SPACE BETWEEN THE RE-TURN AIR INLET OF CABINET BASE AND THE RETURN AIR PLENUM TO AVOID DRAWING RETURN AIR FROM THE CLOSET SPACE CONTAINING THE APPLIANCE.

REFER TO SECTION 4.7.

IMPORTANT! !

PAGEFORIOMONLY

24

IOMIOM

W415-1587 / A / 06.29.2016

1/4”-20 x 1 1/4” Grommet

Flat Washer

4.6 PACKAGED UNIT INSTALLATIONProcedure

1� Verifythatisolationgrommetsareinstalledinthefiveholesonthetopmountingbracket.

2� BringtheCondoPackascloseaspossibletowallopening(FIG.4�6�A).CarefullyslidetheunitintotheWallSleeve(refertoWallSleeveAssemblyandInstallationInstructions)sothefrontoftheunitisincontactwiththefrontflangesoftheWallSleeve.

For ease of installation (OPTIONAL):a� InstallcabinetintotheWallSleevewithoutcoolingunit.b. Slidecoolingunitin,aftercabinetisinplace(FIG.4�6�B)c� Furnacemodulealsocanberemovedseparately(FIG.4�6�C)�

Refertosection“4.16.4.2FurnaceModuleRemoval”� FIG. 4.6.A

FIG. 4.6.B

FIG. 4.6.C

FIG. 4.6.D

AC Module

Furnace Module

3� Useaflatwasherwitheach1/4”-20x11/4”screw.SecureCondoPackunittotheWallSleeveusingfive11/4”screwsthroughtheisolationgrommetsinthefiveholesontheWallSleevetopmountingbracket(seeFIG.4�6�D)�

OVER-TIGHTENINGTHESCREWSWILLDEFORMTHEISOLATIONGROMMETSAND

REDUCETHEIREFFECTIVENESS.

NOTE

4� Caulkandsealallspacesaroundthetop,sidesandbottomoftheexteriorgrillearea,makingsurethattheopeningsfordrainageinthebottomedgearenotblocked.

5. Shim(FIG.4.6.E)betweenunitsupport(showninFIG.15,DiagramB-B)andthebottomrearcornersofcabinet-topreventtwistingloadsontostructuralwalls.

Furnace module removal.Furnacemodulecanberemovedfromcabinetseparately.Refer to section“4.16.4.2FurnaceModuleRemoval”� Both modulescanbeinstalledseparatelyandeitheroneofthesecanbereplacedasaservicepart(asthecompletemodules).

FIG. 4.6.E

Air Conditioning module removal.

AirConditioningmodulecanberemovedforeasiercabinetinstallation.Refertosection“4�16�4�1 Air Conditioner Module Removal”�

25

IOM

W415-1587 / A / 06.29.2016

The ductwork should be sized and constructed in accordance with accepted industry standards: Theoutletductmaybeprovidedwitharemovableaccesspaneltoviewtheheatexchangerduringunitservicing.Notethatafullinspectionoftheheatexchangerismadepossiblebythefurnacebeinga“pullout”module.Itshallalsospecifythatthecoverattachmentpreventsleaks.

a� Properairflowisrequiredforthecorrectoperationofthisunit.Insufficientairflowmaycauseerraticoperation,couldcausetheunittocycleonthehightemperaturelimit,andmaydamagetheheatexchanger.Excessiveairflowmayresultinanexcessivelynoisyductsystemandmayresultinundesirableconsequencessuchascreatinguncomfortabledrafts.Thetotalstaticpressuredropoftheairdistributionsystem(includingfilters)shouldnotexceed0.5”wc.Itisimportanttoprovideduct(s)thataresizedsufficientlytohandlethelargerairvolumesforheatingorcoolingprovidedbythismodel.

b. AFLEXIBLEDUCTCONNECTORisaneffectivedevicetopreventthetelegraphingofmechanicalnoisefromthefurnacetootherpartsofthehomeviatheductwork.Ifusingflexibleconnectors,ensurethattheadjoiningductisindependentlysupported.

Duct sizing and construction information may be obtained from:

•A.C.C.A.(AirConditioningContractorsofAmerica)• A.S.H.R.A.E.(AmericanSocietyofHeating,RefrigerationandAirConditioningEngineers)•H.R.A.I.(Heating,RefrigeratingandAirConditioningInstitute(Canada)•S.M.A.C.N.A. (SheetMetalandAirConditioningContractors’NationalAssociation(UnitedStates)Alloftheaboveprofessionalorganizationshaveductsizingmanualsavailable.

NEVER ALLOW THE PRODUCTS OF COMBUSTION FROM THE FLUE TO ENTER THE RETURN AIR OR SUPPLY AIR DUCTWORK.

ALL RETURN AIR DUCTWORK MUST BE ADEQUATELY SEALED AND SECURED TO THE UNIT WITH SHEET METAL SCREWS. TAPE THE SHEET METAL SEAMS IN THE VICINITY OF THE UNIT WITH FOIL TAPE OR SIMILAR MATERIAL. WHEN THE UNIT IS MOUNTED ON A PLATFORM WITH RETURN AIR THROUGH THE BOTTOM, IT MUST BE SEALED PROPERLY

BETWEEN THE UNIT AND THE RETURN AIR PLENUM. THE FLOOR OR PLATFORM MUST PROVIDE SOUND PHYSICAL SUPPORT OF THE UNIT WITHOUT SAGGING OR GAPS AROUND THE BASE. IT MUST ALSO BE SEALED BETWEEN

THE SUPPORT AND THE BASE.

4.7 DUCTWORK

4.7.1 Supply Air Ducting

IMPORTANT! !

WARNING! !

BOTH SUPPLY AND RETURN AIR MUST BE DUCTED TO THE APPLIANCE FROM ROOMS SEPARATE TO THE CLOSET ENCLOSURE HOUSING THE APPLIANCE.

IMPORTANT! !

SUPPLY AIR DUCT (PLENUM) CONNECTION MUST BE AT LEAST THE SAME SIZE AS THEUNIT SUPPLY AIR OPENING. SEAL SUPPLY AIR DUCTWORK TO UNIT CASING, WALLS,

CEILINGS OR FLOORS.

26

IOMIOM

W415-1587 / A / 06.29.2016

4.7.2 Return Air Ducting

Unit Flashing Tosealtheunittoreturnairduct(belowthesupportstructure),performfollowingproceduresteps:

1� Cutaholeinthereturnairduct(24”x7”).2� Aligntheunitopeningwithareturnair

duct cut out�3� InsertsteelsheetextensionpartA

throughtheopening.4� Aligntheupperedges,adjustingthe

height.5. Mounttothecondopackusingfourself-

tappingscrewsprovided.6� InsertsecondpartBandmountto

extensionpartAusingtwoscrewsfrominside.Seecross-sectionCCbelow.

A

A

D

B

B

Return Air Duct

24”x7” Return Air Duct Opening

24”

7”Unit Opening

c

c

Providethesupportinsidethebuildingintheareaofthereturnairopening.Thesupportshouldbehighenoughtoallowforreturnairtotheunitasperrequirements.Ifrequired,installaresilientmaterialbetweenthesupportandthebaseoftheunittoreducethepossibletransmissionofsoundandvibration.

1

2

3

4

Return Air Duct

7”

Wall Sleeve

Unit

AB

CC

7. Adjustsheetmetalextensionassemblytotheunitopeningifnecessaryandcutoffextrasheetlength.

8� SecureassemblyusingfourscrewsD�9. UseAluminumfoiltapetosealall

spacesbetweenflashingofreturnairduct and the unit�

27

IOM

W415-1587 / A / 06.29.2016

4.8 CONDENSATE DRAIN CONNECTION

C - Hose Clamp 1XB - AC Hose 5/8”B - AC Hose

extra water.

1. Place clamp over hose opening.

2. Attach hose to AC drain.

3. Tighten clamp and secure.

Add water into drain B opening.

B

B

B

Drain

2 3

4DO NOT DRAIN THE CONDENSATE OUTDOORS.

DO NOT RUN THE CONDENSATE LINE THROUGH AREAS WHEREFREEZING MIGHT OCCUR. FREEZING OF CONDENSATE CAN RESULT IN ERRATIC OPERATION AND IN PROPERTY DAMAGE.

THE CONDENSATE HOSE LEAVING THE SIDE OF THE APPLIANCE SHALL FOLLOW A DOWNWARD SLOPE TO THE BUILDING DRAIN AT ALL TIMES. CONDENSATE FROM THE OUTLET OF THE DRAIN

TRAP ASSEMBLY MUST BE CONVEYED TO A FLOOR DRAIN, OR TO A CONDENSATE PUMP.

NOTE

CAUTION! !

1

B

BC

C

Aproperlyfunctioningcondensatetrapprovidesdischargeofwaterfromthecoolingcoildrainpan,whilethewaterseal(thewaterlevelmaintainedinthetrap)preventstheflowofambientairinoroutoftheunit� Thepre-fabricatedcondensatedrainconnectionhose(withintegralPtrap)forairconditioningmoduleisincludedbutnotinstalled.Refertosteps1-4belowtoconnectthedrainhosetotheexistingdrainagesystemandtoprepareawatersealintothetrap:

28

IOMIOM

W415-1587 / A / 06.29.2016

ALWAYS USE A BACKSTOP WRENCH TO PREVENT TWISTING OF THE GAS VALVE. ANY STRAINS ON THE GAS VALVE CAN AFFECT POSITIONING OF THE ORIFICES REL-

ATIVE TO THE BURNERS. THIS COULD RESULT IN FAULTY BURNER OPERATION.ENSURE THAT THE GAS VALVE IS NOT SUBJECTED TO HIGH PRESSURES.

Theventingsystemisanintegralpartoftheapplianceandisdesignedforproperoperationunderallweatherconditionsandforwindsupto32milesperhour.Theventingsystemmustnotbemodifiedoraddedonto.Theventoutletmustnotbealteredorextended.Theunitcontainsanexhaustblowerwhichdrawsthecombustionproductsoutoftheheatexchangertogetherwithdilutionairandforcesthemixturefromtheunittotheoutside.Nospecialprovisionsarerequiredforsupplyingairforcombustion,norisachimneyrequired.

InCanada,thegaspipingshouldbeinstalledinaccordancewithCAN/CSA-B149.1andB149.2,andinaccordancewithanylocalcodes.IntheUnitedStates,thegaspipingshouldbeinstalledinaccordancewith(NFGC)NFPA54/ANSIZ223.1andanylocalcodes.Iflocalcodesallowtheuseofaflexiblegasapplianceconnector,alwaysuseanewlistedconnector.Donotuseaconnectorwhichhaspreviouslyservicedanothergasappliance.Foralever-typevalveuseonlyashut-offgasvalveapprovedbyCAN/CSAB149.

IMPORTANT! !

DISCONNECT THE MANUAL SHUT-OFF VALVE AND GAS VALVE DURING ANY PRESSURE TESTING THAT EXCEEDS 1/2 P.S.I.G. (3.45 kPA).

4.9 VENTING AND COMBUSTION PIPING

4.10 GAS SUPPLY AND PIPING

4.11 GAS CONNECTIONS

Backstop wrench must remain stationary.

WARNING! !

FIG. 4.11

29

IOM

W415-1587 / A / 06.29.2016

4.12 GAS INLET PRESSURE

Thenaturalgasinletsupplypressureshouldbe5”to7”wc.(7”wcrecommended).Thispressuremustbemaintainedwhileallothergasfiredappliancesareoperatingatmaximumconditions.

Thegasvalvehasanadjustableinternalregulatorforcontrollingburnermanifoldpressure.Burnermanifoldpressureislistedonthefurnaceratingplate.

InCanada,thegaspipingshouldbeinstalledinaccordancewithCAN/CSA-B149.1and2,andinaccordancewithanylocalcodes.IntheUnitedStates,thegaspipingshouldbeinstalledinaccordancewith(NFGC)NFPA54/ANSIZ223.1andanylocalcodes.Iflocalcodesallowtheuseofaflexiblegasapplianceconnector,alwaysuseanewlistedconnector.Donotuseaconnector,whichhaspreviouslyservicedanothergasappliance.

Always use a backstop wrench to prevent twist-ing of the gas valve. Any strains on the gas valve canaffectpositioningoftheorificesrelativetothe burners. This could result in faulty burner operation.

ENSURE THAT THE GAS VALVE IS NOT SUBJECTED TO HIGH PRESSURES.

IMPORTANT! !

To maintain a good seal in the burner area, the gas piping through the top panel into the furnace must be 1/2” Schedule 40 black iron pipe. The pipe passes through a special rubber grommet that is custom manufactured to seal tightly around the gas pipe (FIG 4.12).

IMPORTANT! !

H3.18.1_MIDEFF

THIS FURNACE IS FACTORY EQUIPPED TO BURN NATURAL GAS ONLY.

WARNING !!

• CONNECT THIS FURNACE ONLY TO GAS SUPPLIED BY A COMMERCIAL UTILITY OR SUPPLIER. PRIVATE GAS WELLS DO NOT GENERALLY PROVIDE GAS WITH CONSISTENT, UNIFORM AND PREDICTABLE HEATING VALUES AND DENSITIES. MANY NON-COMMERCIAL WELLS CONTAIN IMPURITIES SUCH AS SULFUR, WHICH MAY DAMAGE THE FURNACE. THIS FURNACE CANNOT OPERATE PROPERLY OR SAFELY USING FUELS OUTSIDE NORMAL COMMERCIAL STANDARDS.

IMPORTANT! !

DO NOT EXCEED 10.5” WC FOR NATURAL GAS.

FIG. 4.12

! IMPORTANT!

30

IOMIOM

W415-1587 / A / 06.29.2016

FIRE OR EXPLOSION HAZARD! NEVER TEST FOR GAS LEAKS WITH AN OPEN FLAME.

NEVER USE A MATCH, TAPER, CIGARETTE LIGHTER, FLAME OR ANY OTHER IGNITION SOURCE TO CHECK FOR LEAKS IN A GAS LINE.

USE A COMMERCIALLY AVAILABLE SOAP SOLUTION MADE SPECIFICALLYFOR THE DETECTION OF LEAKS TO CHECK ALL CONNECTIONS.

FAILURE TO ADHERE TO THIS WARNING CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.

4.13 LEAK TESTING

4.14 PURGING GAS LINES

4.15 CONVERSIONS

4.15.1 High altitude conversion

4.15.2 Checking the Inlet Gas Pressure

Both,theunitanditsmanualgasshut-offvalvemustbedisconnectedfromthegassupplypipingsystemduringanypressuretestingofthatsystem,iftestpressureexceeds1/2psi(3.5kPa).

InCanada,unitiscertifiedupto4500feetwithnode-rateforNaturalgasonly.IntheUnitedStates,themodificationsforhighaltitudearebasedona4%reductionofinputcapacityforevery1000feet(305m)above2000feet(610m)abovesealevel.Consultwithlocalfuelsuppliersorauthoritiestodeterminelocalregulationsorcustoms.

WARNING! !

H17.4

AllnewgaspipinginstallationsshouldbepressuretestedasspecifiedbyCAN/CSA-B149.1&2,orNFPA54ANSIZ223.1orANSI/NFPA58,“Standard for the Storage and Handling of Liquefi ed Petroleum Gases.”Gaspipingthathasnotbeenpressuretested,fromthemanualshut-offvalvetothefurnacegasvalveforexample,shouldbeleaktestedusinganelectroniccombustiblegasdetector,acommerciallypreparedleakdetector,orotherlocallyapprovedmethod.

H18.4.4_MID EFF

WHITE-RODGERS 36J24-214 / 36J24-218P1 SINGLE STAGE GAS VALVE 1� Turnoffthegasandelectricalsupplytothefurnace.2� Backoffinletpressuretestscrew(inletpressureboss,seeFIGURE28&29)counterclockwiseoutone

turnmaximum,witha3/32”Allenwrench.AttachahoseandcalibratedU-tubeordigitalmanometertotheinletpressureboss.Hoseshouldoverlapboss3/8”.Themanometermusthaveascalerangeofatleast0”to15”ofwatercolumn.

3� TurnONthegasandelectricalsupplyandoperatethefurnaceandallothergasconsumingappliancesonthesamegassupplyline.Usingaleakdetectionsolution,checkforleaksaroundthegasvalve/manifoldconnectionandtheburnerorifices.Repairanyleaksbeforecontinuing.

4� Measurefurnacegasinletpressurewithburnersfiring.Inletpressuremustbewithintherangespecifiedonthefurnaceratingplate:5-7”w.c.forNaturalGas.Iftheinletpressurediffersfromtheratingplate,checkthegaspipingsizeand/orconsultwithlocalgasutility.Onanaturalgassystem,contactthegasutility.Theymayinsistonanyserviceregulatoradjustmentsbeingmadebytheirownstaff.

5. Turnoffgasandelectricalsupplytofurnace,removethemanometerhosefromtheinletpressuretapboss,andtightentheinletpressuretapscrewusingthe3/32”Allenwrench.(Clockwise,7in-lbminimum).

6� Turnonthegassupplyandelectricalpowertothefurnace.7. Usingaleakdetectionsolution,checkforleaksatpressurebossscrew.Bubblesformingindicatealeak.

SHUTOFFGASANDFIXALLLEAKSIMMEDIATELY!8� Turngasbackonandtestinletpressurebosswithleakdetector.Ifproblemswereencounteredwithobtainingenoughpressure,firstexaminethegaspipingsystemtoensurethatitiscorrectlysized.PipesizingisspecifiedinCAN/CSA-B-149.1&2,andinNFPA54/ANSIZ223.1.Besuretocheckforrestrictions,partiallyclosedvalves,etc.Insomecircumstances,highinletpressurecanberemediedwiththeuseofaninlineapplianceregulator.Ifaninlineapplianceregulatorisused,ensurethatithasthecapacitytoadequatelyhandlethegasvolumerequiredbythefurnaceandanyotherappliancesreceivinggasfromtheheaderservingthefurnace.

31

IOM

W415-1587 / A / 06.29.2016

FIG. 28. - WHITE RODGERS 36J24-214 GAS VALVE FIG. 29. VALVE PRESSURE CHECK KIT

H18.4.1A

WHITE-RODGERS 36J24-214 / 36J24-218P1 SINGLE STAGE GAS VALVE 1� Turnoffthegasandelectricalsupplytothefurnace.2� Backoffinletpressuretestscrew(inletpressureboss,seeFIGURE28&29)counterclockwiseoutone

turnmaximum,witha3/32”Allenwrench.AttachahoseandcalibratedU-tubeordigitalmanometertotheinletpressureboss.Hoseshouldoverlapboss3/8”.Themanometermusthaveascalerangeofatleast0”to15”ofwatercolumn.

3� TurnONthegasandelectricalsupplyandoperatethefurnaceandallothergasconsumingappliancesonthesamegassupplyline.Usingaleakdetectionsolution,checkforleaksaroundthegasvalve/manifoldconnectionandtheburnerorifices.Repairanyleaksbeforecontinuing.

4� Measurefurnacegasinletpressurewithburnersfiring.Inletpressuremustbewithintherangespecifiedonthefurnaceratingplate.5-7”w.c.(NaturalGas)or11-13”w.c.(LP).Iftheinletpressurediffersfromtheratingplate,checkthegaspipingsizeand/orconsultwithlocalgasutility.Ifworkingonanaturalgassystem,contactthegasutility.Theymayinsistonanyserviceregulatoradjustmentsbeingmadebytheirownstaff.

5. Turnoffgasandelectricalsupplytofurnace,removethemanometerhosefromtheinletpressuretapboss,andtightentheinletpressuretapscrewusingthe3/32”Allenwrench.(Clockwise,7in-lbminimum).

6� Turnonthegassupplyandelectricalpowertothefurnace.7. Usingaleakdetectionsolution,checkforleaksatpressurebossscrew.Bubblesformingindicatealeak.

SHUTOFFGASANDFIXALLLEAKSIMMEDIATELY!8� Turngasbackonandtestinletpressurebosswithleakdetector.Ifproblemswereencounteredwithobtainingenoughpressure,firstexaminethegaspipingsystemtoensurethatitiscorrectlysized.PipesizingisspecifiedinCAN/CSA-B-149.1&2,andinNFPA54/ANSIZ223.1.Besuretocheckforrestrictions,partiallyclosedvalves,etc.Insomecircumstances,highinletpressurecanberemediedwiththeuseofaninlineapplianceregulator.Ifaninlineapplianceregulatorisused,ensurethatithasthecapacitytoadequatelyhandlethegasvolumerequiredbythefurnaceandanyotherappliancesreceivinggasfromtheheaderservingthefurnace.

4.15.3 Setting the manifold pressure

H18.5.1.1

Whentheinstallationiscompletedtothe“Start-up & Setup”stage,testthegasmanifoldpressurebyfollowingthesesteps:WHITE-RODGERS 36J24-214 SINGLE STAGE GAS VALVE1� Turnoffthegasandelectricalsupplybeforeproceeding.2� Backoffoutletpressuretestscrew(outletpressureboss,seefig.28&29)counterclockwiseoutonemore

turnmaximum,witha3/32”Allenwrench.AttachahoseandacalibratedU-tubeordigitalmanometertotheoutletpressureboss.Hoseshouldoverlapboss3/8”.Themanometermusthaveascalerangeofatleast0”to15”ofwatercolumn.

3� TurnonthegassupplyandelectricalpowertothefurnaceandenergizemainsolenoidbyconnectingRtoWontheintegratedcontrolboard.

4� Removescrewfromtheoutletpressureregulatoradjusttower(fig.28)andturntheplasticregulatoradjustmentscrewclockwisetoincreasemanifoldpressureorcounterclockwisetoreducemanifoldpressure.Manifoldpressureshouldbesetto3.5”w.cfornaturalgas,10.5”w.c.forLPgas.Alwaysadjustregulatoraccordingtooriginalequipmentmanufacturer’sspecificationslistedontheapplianceratingplate.Whenthecorrectpressurehasbeenestablished,securelyreplacetheregulatorcoverscrew.FAILURE TO DO SO LEADS TO FIRE DANGER!

5. Turnoffthegasandelectricalsupplytothefurnace.6� Removethemanometerhosefromtheoutletpressuretapboss,andtightentheoutletpressuretapscrew

usingthe3/32”Allenwrench.(Clockwise,7in-lbminimum).7. Turnonthegassupplyandelectricalpowertothefurnace.8� Turnonsystempowerandenergizevalve.9. Usingaleakdetectionsolution,checkforleaksatpressurebossscrew.Bubblesformingindicatealeak.

SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY!

32

IOMIOM

W415-1587 / A / 06.29.2016

4.15.4 Checking furnace input

H3.21

ALL REGULATOR ADJUSTMENTS MUST BE DONE BY A TRAINED, QUALIFIED TECHNICIAN. IMPROPER MODIFICATIONS OR ADJUSTMENTS CAN RESULT IN FIRE OR EXPLOSION

CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR LOSS OF LIFE.

WARNING ! !

H18.6.3

Thenaturalgassupplypressureshouldbeamaximumof7”wcandminimumof5”wc.Theburnermanifoldpressureisfactorysetto3.5”wc.Theinputratingoftheheatmoduleisbasedon1000Btu/ft³gas.Sinceheatingvaluesforthegasvarygeographically,theactualheatmoduleinputandoutputwillvaryaccordingly.Forexample,naturalgaswitha900Btu/ft³heatingvaluewillreducetheinputto90%oftheratedinput.Naturalgaswitha1100Btu/ft³heatingvaluewillincreasetheinputtoapproximately110%oftheratedinput.Thisisnotusuallyaproblem;however,adjustmentstocompensateforthiscanbemadebyminoradjustmentstotheburnermanifoldpressureorbychangingtheburnerorificesize.Contactthefuelsupplierforspecificheatingcontentvalues.AnyadjustmentstotheburnermanifoldpressureshouldbecarriedoutwiththeuseofamanometerorcalibratedMagnehelic®gauge.Donotadjustthegasvalvepressureregulatormorethan±0.3”wc.Referto:Setting The Manifold Gas Pressure and Figure 30.

• INPUT is expressed in btu/hr• HEATING value of the gas is expressed in btu/ft3• and TIME is the number of seconds required for the test dial to indicate 1 cubic foot.

HEATING value of gas X 3600TIME in sec. for 1 CU. FT.

INPUT =

where:

• 1 cubic foot = 0.0283 cubic meters• 1 cubic meter = 35.315 cubic feet• 0.01 cubic meter = 0.3531 cubic feet• 0.5 cubic meter = 1.766 cubic feet

If using a gas meter with SI (metric) units:

NEVER ADJUST THE INPUT OF THE HEAT MODULE TO EXCEED THE INPUT SHOWN ON THE RATING PLATE.

IMPORTANT! !

H18.5.5.6




4� Removescrewfromtheoutletpressureregulatoradjusttower(fig.28)andturntheplasticregulatoradjustmentscrewclockwisetoincreasemanifoldpressureorcounterclockwisetoreducemanifoldpressure.Manifoldpressureshouldbesetto3.5”w.cfornaturalgas.Alwaysadjustregulatoraccordingtooriginalequipmentmanufacturer’sspecificationslistedontheapplianceratingplate.Whenthecorrectpressurehasbeenestablished,securelyreplacetheregulatorcoverscrew.FAILURE TO DO SO LEADS TO FIRE DANGER!




H18.5.1.1




4� Removescrewfromtheoutletpressureregulatoradjusttower(fig.28)andturntheplasticregulatoradjustmentscrewclockwisetoincreasemanifoldpressureorcounterclockwisetoreducemanifoldpressure.Manifoldpressureshouldbesetto3.5”w.cfornaturalgas,10.5”w.c.forLPgas.Alwaysadjustregulatoraccordingtooriginalequipmentmanufacturer’sspecificationslistedontheapplianceratingplate.Whenthecorrectpressurehasbeenestablished,securelyreplacetheregulatorcoverscrew.FAILURE TO DO SO LEADS TO FIRE DANGER!




FIG. 30. - MANOMETER MEASURING GAS MANIFOLD PRESSURE

33

IOM

W415-1587 / A / 06.29.2016

4.16 ELECTRICAL

4.16.1 Electrical Wiring And Connections

4.16.1.1 Main Disconnect Switch

• InCanada,allelectricalworkandgroundingmustbeinaccordancewiththelatesteditionofCSA-C22.1,CanadianElectricalCodePart1,andanyapplicablelocalcode.IntheUnitedStates,allelectricalworkmustbeinaccordancewiththelatesteditionoftheNationalElectricalCode,ANSI/NFPA70.

• Theoperatingvoltageoftheunitisfrom197to253volts.Operatingtheequipmentoutsideoftheselimitswillvoidthewarranty.

• ThewiringdiagramIslocatedbehindthefurnaceaccesspanel.• Ensurethatelectricalcomponentsintheindoorsectionareprotectedfromwater.Theratingplateindicatestheoperatingvoltage,phase,ampacity,maximumfusesize,andminimumvoltageRefertotheratingplatelocatedontheunitforproperfuseorbreakersize.

Beforeproceedingwiththeelectricalconnections,ensurethattheavailableelectricalsupplyiscompatiblewiththevoltage,frequencyandphaselistedontheapplianceratingplate.ItisNOTpermissibletoconnectunittoaccessoriessuchashumidifiertransformers,condensatepumpsandelectronicaircleaners.

ALL ELECTRICAL WORK MUST BE DONE BY A TRAINED, QUALIFIED TECHNICIAN. IMPROPER MODIFICATIONS OR ADJUSTMENTS CAN RESULT IN FIRE OR EXPLOSION, CAUSING

PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR LOSS OF LIFE.

WARNING ! !

SHUT OFF ELECTRICAL POWER AT THE FUSE BOX OR SERVICE PANEL BEFORE MAKING ANY ELECTRICAL CONNECTIONS. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE.

• THE FURNACE CABINET MUST HAVE AN UNINTERRUPTED GROUND.• A GROUND WIRE IS PROVIDED IN THE ELECTRICAL JUNCTION BOX.• DO NOT USE GAS PIPING AS A GROUND.

FAILING TO GROUND THE FURNACE PROPERLY CAN RESULT IN ELECTRIC SHOCK RESULTING IN PERSONAL INJURY OR DEATH.

WARNING ! !

PROVIDE EACH CONDOPACK UNIT WITH ITS OWN SEPARATE ELECTRICAL CIRCUIT, MEANS OF CIRCUIT PROTECTION, AND ELECTRICAL DISCONNECT SWITCH. FOLLOW CURRENT NA-TIONAL ELECTRICAL CODE ANSI/NFPA 70, CSA C22.1 C.E.C. PART 1, AND STATE AND LOCAL

CODES. FAILURE TO PROVIDE THESE SHUT-OFF MEANS COULD CAUSE ELECTRICAL SHOCK OR FIRE, RESULTING IN DAMAGE, INJURY OR DEATH.

WARNING ! !

34

IOMIOM

W415-1587 / A / 06.29.2016

4.16.2.1 Service Switch

4.16.2 Unit Connection

ItismandatorytosupplyunitwithadisconnectswitchlocatedBEFOREtheunit,makingsurethatonedoesnothavetopasstheunitperimeterinordertodisconnectpowertotheunit.Althoughisnotnecessary,butisrecommendedthatroomswithmorethanoneentranceareequippedwithaseparateunitdisconnectswitch,locatedclosetheroomentrance.

THE SERVICE SWITCH SHOULD BE CLEARLY LABELED AND INSTALLED IN A LOCATION WHERE IT IS NOT LIKELY TO BE MISTAKEN AS BEING A LIGHT SWITCH OR SIMILAR CONTROL.

IMPORTANT! !

H19.3

Theunitisshippedfullywiredexceptfortheconnectionstothehousewiring.Theunitpowerconnectionsaremadeinajunctionboxlocatedonthetopofthecabinet(refertoFigure4.0).ThejunctionboxcontainsaBLACKwiretobeconnectedwithL1(hot),aWHITEwiretobeconnectedwithL2(Neutral),andaGROUNDLUGtobeconnectedtotheground.

NOTEUsegoodqualitywirenutssuchasMarrette®connectors,Ideal®wirenuts,etc.

IMPORTANT! !

USE COPPER CONDUCTORS ONLY.

35

IOM

W415-1587 / A / 06.29.2016

4.16.3 Wiring Diagrams4.16.3.1 Mid Efficiency Gas Module Wiring Diagram

TITL

E:

REV

ISIO

N:

DW

G#:

W38

5-09

92

DA

TE:

11.0

6.15

_WK

LAB

EL,

CS

GM

WIR

ING

SC

HE

MAT

IC (P

SS

)

MIN

. LA

BEL

SIZ

E:

7.5”

x 1

2.75

”FO

NT:

AR

IAL

RE

G

MAT

ERIA

L:

W

HIT

E B

AC

KG

RO

UN

D, B

LAC

K IN

K

CLA

SS

IIIC

- A

DH

ES

IVE

BA

CK

ING

, LA

MIN

ATE

OV

ER

LAY

WA

TER

PR

OO

F, N

ON

WA

TER

SO

LUB

LE A

DH

ES

IVE

L1/L

2 LI

NE

RE

TUR

N T

OLO

WE

R M

OD

ULE L2 L1

WR

GC

GA

S F

UR

NA

CE

MO

DU

LE

G PA

RK

L1

NE

UTR

ALS

EX

HA

US

TER

HI COOL

HEAT

INTE

GR

ATE

DFU

RN

AC

E C

ON

TRO

LB

OA

RD

SP

AR

KIG

NIT

ION

BO

AR

D

HIG

H H

EA

T TE

MP

ER

ATU

RE

SW

ITC

H

GA

SV

ALV

E

GA

S P

RE

SS

UR

EH

IGH

PR

ES

SU

RE

SW

ITC

H

FLA

ME

RO

D

FLA

ME

RO

LLO

UT

1

THE

RM

OS

TAT

WIR

ING

BK

W

BK W G

O

RR

R

RR

VBK

W

R BL

W BK

W1

BK W

BK W

BKR R BK

G

LINEXFMR

LOW COOL

SE

E N

OTE

1

WR

GL1

GN

D

R BK

G

BK

BK

RG

WR

G

L1L2

24V

CO

NTR

OL

SIG

NA

L TO

LO

WE

R M

OD

ULE

EC

M X

-13

MO

LEX

MO

TOR

C

ON

NE

CTI

ON

S

TRA

NSL

ATI

ON

S

C -

CO

MM

ON

BK

- B

LAC

K /

NO

IRB

L - B

LUE

/ BLE

UB

R -

BR

OW

N /

BR

UN

G -

GR

EEN

/ VE

RT

O -

OR

AN

GE

/ OR

AN

GE

R -

RED

/ R

OU

GE

V - V

IOLE

T / V

IOLE

TW

- W

HIT

E / B

LAN

CY

- YEL

LOW

/ JA

UN

E

CO

LOU

R C

OD

E /

CO

DE

DE

CO

ULE

UR

USE

CO

PPER

WIR

ES /

UTI

LISE

R D

ES F

ILS

D’A

LIM

ENTA

TIO

N E

N C

UIV

RE.

WA

RN

ING

: DIS

CO

NN

ECT

ALL

PO

WER

SU

PPLI

ES B

EFO

RE

SER

VIC

ING

OR

INST

ALL

ING

UN

ITS.

FA

ILU

RE

TO D

O S

O M

AY

CA

USE

PRO

PER

TY D

AM

AG

E, P

ERSO

NA

L IN

JUR

Y O

R D

EATH

.A

VER

TISS

EMEN

T : D

ÉBR

AN

CH

EZ T

OU

S LE

S C

OR

DO

NS

D’A

LIM

ENTA

TIO

N A

VAN

T L’

ENTR

ETIE

N O

U L

’INST

ALL

ATI

ON

D’U

NE

UN

ITÉ.

LE N

ON

RES

PEC

T D

E C

ETTE

IND

ICA

TIO

N P

EUT

ENTR

AÎN

ER D

ES D

OM

MA

GES

MA

TÉR

IELS

, DES

BLE

SSU

RES

OU

LA

MO

RT.

LOW

VO

LTA

GE

FIEL

D W

IRIN

G /

FIL

BA

SSE

TEN

SIO

N

Y/Y2

- C

OO

LIN

G /

REF

RO

IDIS

SEM

ENT

G -

FAN

/ VE

NTI

LATE

UR

R -

24 V

AC

THER

MO

STA

T C

ON

NEC

TIO

NS

/ F

ILA

GE

DU

TH

ERM

OST

AT

W -

HEA

TIN

G /

CH

AU

FFA

GE

5 - 2

5%4

- 35%

3 - 6

0%2

- 85%

ECM

MO

TOR

SPE

ED C

OD

E /

CO

DE

DE

VITE

SSE

DU

MO

TEU

R E

CM

1 - 1

00%

OPT

ION

AL

WIR

ING

/ F

ILA

GE

OPT

ION

NEL

LEG

END

/ LÉ

GEN

DE

NO

TE 1

:C

ON

NEC

T TO

TH

E C

OR

RES

PON

DIN

G S

PEED

WIR

E. U

SE IN

CLU

DED

SPL

ITTE

R F

OR

CO

MM

ON

FA

N S

PEED

S. R

EFER

TO

IOM

(W41

5-15

87) F

OR

CO

RR

ECT

BLO

WER

MO

TOR

SPE

ED S

ELEC

TIO

N F

OR

EA

CH

OF

THE

PSS

CO

ND

O P

AC

K M

OD

ELS.

NO

TE 1

: B

RA

NC

HEZ

AU

FIL

DE

VITE

SSE

CO

RR

ESPO

ND

AN

T. U

TILI

SEZ

LE C

OU

PLEU

R IN

CLU

S PO

UR

LES

VIT

ESSE

S C

OM

MU

NES

DE

V

ENTI

LATE

UR

. R

ÉFÉR

EZ-V

OU

S A

U M

AN

UEL

IOM

(W41

5-15

88) P

OU

R L

A S

ÉLEC

TIO

N D

ES V

ITES

SES

APP

RO

PRIÉ

ES D

U M

OTE

UR

DE

LA S

OU

FFLE

RIE

PO

UR

CH

AC

UN

DES

MO

DÈL

ES C

ON

DO

PA

CK

PSS

.

W38

5-09

92

WIR

ING

DIA

GR

AM

/ SC

HÉM

A D

E C

ÂB

LAG

E

208/

230

VA

C

NOIT

ASITA

MILC E

D ELU

DO

M EL

UD

OM

GNI

NOITI

DN

OC

RIA B

LOW

ER O

NLY

MO

DU

LE

M

OD

ULE

DE

LA S

OU

FFLE

RIE

SEU

LEM

ENT

BLO

WER

SPE

ED S

ELEC

TIO

N

SÉ

LEC

TIO

N D

E LA

VIT

ESSE

DE

LA S

OU

FFLE

RIE

CO

MPR

ESSO

R

C

OM

PRES

SEU

RC

ON

NEC

TOR

RA

CC

OR

DC

ON

TAC

TOR

CO

NTA

CTE

UR

CO

NTR

OL

SIG

NA

L TO

LO

WER

MO

DU

LE

SIG

NA

L D

E C

OM

MA

ND

E D

U M

OD

ULE

INFÉ

RIE

UR

CO

NTR

OL

SIG

NA

L TO

UPP

ER M

OD

ULE

SI

GN

AL

DE

CO

MM

AN

DE

DU

MO

DU

LE S

UPÉ

RIE

UR

DU

AL

RU

N C

APA

CIT

OR

C

ON

DEN

SATE

UR

DO

UB

LEEX

HA

UST

ER

VE

NTI

LATE

UR

D’É

VAC

UAT

ION

FLA

ME

RO

D

ÉL

ECTR

OD

E D

E D

ÉTEC

TIO

N D

E FL

AM

ME

FLA

ME

RO

LLO

UT

LIM

ITEU

R D

E R

ETO

UR

DE

FLA

MM

EG

AS

FUR

NA

CE

MO

DU

LE

G

AM

OD

ULE

DE

LA F

OU

RN

AIS

E A

U G

AZ

GA

S PR

ESSU

RE

HIG

H P

RES

SUR

E SW

ITC

H

IN

TER

RU

PTEU

R D

E H

AU

TE P

RES

SIO

N D

U G

AZ

GA

S VA

LVE

SO

UPA

PE D

E G

AZ

HIG

H H

EAT

TEM

PER

ATU

RE

SWIT

CH

IN

TER

RU

PTEU

R D

E SU

RC

HA

UFF

EH

IGH

PR

ESSU

RE

SWIT

CH

CO

MM

UTA

TEU

R H

AU

TE P

RES

SIO

NIN

DO

OR

SEC

TIO

N

CO

MPA

RTI

MEN

T IN

TÉR

IEU

RIN

TERG

RATE

D FU

RNAC

E CO

NTRO

L BO

ARD

TAB

LEA

U D

E C

ON

TRÔ

LE IN

TÉG

RÉ

DE

LA F

OU

RN

AIS

ELI

NE

FEED

AN

D R

ETU

RN

TO

LO

WER

MO

DU

LE

A

LIM

ENTA

TIO

N E

T R

ETO

UR

DU

FIL

AU

MO

DU

LE IN

FÉR

IEU

RLI

NE

FEED

AN

D R

ETU

RN

TO

UPP

ER M

OD

ULE

ALI

MEN

TATI

ON

ET

RET

OU

R D

U F

IL A

U M

OD

ULE

SU

PÉR

IEU

RLI

NE

FEED

TO

BLO

WER

MO

TOR

ALI

MEN

TATI

ON

DU

FIL

AU

MO

TEU

R D

E LA

SO

UFF

LER

IELO

W A

MB

INET

SW

ITC

H

INTE

RR

UPT

EUR

DE

BA

SSE

TEM

PÉR

ATU

RE

LOW

ER M

OD

ULE

M

OD

ULE

INFÉ

RIE

UR

MO

LEX

MO

TOR

CO

NN

ECTI

ON

S

RA

CC

OR

DEM

ENTS

DU

MO

TEU

R M

OLE

X O

UTD

OO

R F

AN

MO

TOR

M

OTE

UR

DE

SOU

FFLE

RIE

EXT

ÉRIE

UR

OU

TDO

OR

SEC

TIO

N

CO

MPA

RTI

MEN

T EX

TÉR

IEU

RSE

E N

OTE

VOIR

NO

TESP

AR

K IG

NIT

ION

BO

AR

D

PA

NN

EAU

DE

CO

NTR

ÔLE

D’A

LLU

MA

GE

THER

MO

STA

T W

IRIN

G

FILA

GE

DU

TH

ERM

OST

AT

UPP

ER M

OD

ULE

M

OD

ULE

SU

PÉR

IEU

R

ENG

LISH

FREN

CH

FLA

ME

RO

LLO

UT

2

L1/L

2 LI

NE

FE

ED

TO

LOW

ER

MO

DU

LE

BL

Y

Y

(UP

PE

R M

OD

ULE

)

(LO

WE

R M

OD

ULE

)

L2Y

L2 L1L1

/L2

LIN

E F

EE

D T

OB

LOW

ER

MO

TOR

36

IOMIOM

W415-1587 / A / 06.29.2016

4.16.3.2 Air Conditioner (Lower Module) Wiring Diagram

TITLE:REVISION:

DWG #:

DATE:

W385-0976

10.05.15_WKA 10.16.15 TEXT CHANGE (kt)

MIN. LABEL SIZE: 7.5” x 7.5”FONT: ARIAL REG MATERIAL: WHITE BACKGROUND, BLACK INK CLASS IIIC - ADHESIVE BACKING, LAMINATE OVERLAY WATERPROOF, NONWATER SOLUBLE ADHESIVE

LABEL, WIRING SCHEMATIC CACM

R

G

G

INDOOR SECTION

R

C

GND

G

CONNECTOR

SR

C

RGS

C

R

R

CG

ECM

AIR CONDITIONING MODULE

OUTDOOR SECTION

UPPER MODULE

SEE CONTINUING DETAIL ON UPPER MODULE WIRING DIAGRAM /

WIRING DIAGRAM / SCHÉMA DE CÂBLAGE

SEE NOTE 1

HIGH PRESSURE SWITCH LOW AMBIENT SWITCH

COMPRESSOR OUTDOOR FANMOTOR

CONTACTOR

DUAL RUNCAPACITOR

W385-0976/A

VOIR LES DÉTAILS SUR LE SCHÉMA DE CÂBLAGE DU MODULE SUPÉRIEUR

208/230 VAC

37

IOM

W415-1587 / A / 06.29.2016

4.16.3.3 Blower Only (Lower Module) Wiring Diagram

TITLE:REVISION:

DWG #:

DATE:

W385-0979

10.20.15_WK

MIN. LABEL SIZE: 7.5” x 7.5”FONT: ARIAL REG MATERIAL: WHITE BACKGROUND, BLACK INK CLASS IIIC - ADHESIVE BACKING, LAMINATE OVERLAY WATERPROOF, NONWATER SOLUBLE ADHESIVE

LABEL, WIRING SCHEMATIC CBOM

BL

R L1

SEE NOTE 1

G

CONNECTOR

1

W

1

W

BK

R

CG

1

ECM

BK

W

L1

GND

208/230VAC

L1

L1

GG

L1/L2 LINE FEED AND RETURN TO UPPER MODULE

W385-0979

208/230VAC

WIRING DIAGRAM / SCHÉMA DE CÂBLAGE

BL

Y24V CONTROL SIGNALTO LOWER MODULE

38

IOMIOM

W415-1587 / A / 06.29.2016

A1 B1

C

B2A2

Sparker Board

Transformer

Main Circuit Board

ContactorX13 Molex

1 2 3

1. Turn Main Power disconect OFF.2. Turn Gas Disconnect OFF. AC module: Pull lower door off.

DO NOT TOUCH!

VESTIBULE

AC Molex

Main MolexConnector

Capacitor

ALL ELECTRICAL WORK MUST BE DONE BY A TRAINED, QUALIFIED TECHNICIAN. IMPROPER MODIFICATIONS OR ADJUSTMENTS CAN RESULT IN FIRE OR EXPLOSION

CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR LOSS OF LIFE.

WARNING! !

AC

FURNACEVESTIBULE

Note: *Refer to “4.16.3 Wiring Diagram”.

4.16.4 Removal of Air Conditioner and Furnace Modules

39

IOM

W415-1587 / A / 06.29.2016

A1

B1 A2

A2 B2

C

B2

B1

Refer to section: 4.8 Condensate Drain Connection.

Disconnect AC drain hose.

Slide the AC unit out. Disconnect the main Molex Connector C (Optional for AC modul).

Pull out the first set of wiring harness A2.

Pull up the second wiring harness out from the opening.

Take apart blower wiring harness by disconnecting Molex Connector B1 .

Remove 9 screws from the furnace front panel. Pull down and remove the front panel.

Squeeze the two tabs on the Molex connector A1 and take apart AC wiring harness.

Once Molex is separated, rotate A2 plastic block 1/4 turn.

Squeeze the two tabs on the X13 Blower Motor Molex Connector B1 to separate the wiring.

Rotate B2 plastic block 1/4 turn.

4 5 6

7 8 9

10 11 12

13 1514

4.16.4.1 Air Conditioner Module Removal

40

IOMIOM

W415-1587 / A / 06.29.2016

A1

B1 B1 A2

A2

B2

B2

C

16 18

19 20 21

22 23 24

272625

17

1. Turn gas OFF. 2. Disconnect Union connector. 3. Remove gas piping downflow from Union.4. Remove °90 connector from 6” nipple (supplied on GAS module).5. Disconnect a thermostat.6. Slide the Heating Module out.

Union

Drip Cap

°90 - Connector T - Connector

6” Piping 1/2” Nipple supplied Disconnect the main Molex

connector C.

Pull out the first wiring harness A2. Pull up the second set of wiring harness out from the opening.

Remove 9 screws from the furnace front panel. Pull down and remove the front panel.

Squeeze the two tabs on the Molex connector A1 and take apart AC wiring harness.

Squeeze the two tabs on the X13 Blower Motor Molex Connector B1 to separate the wiring harness.

Once Molex is separated, rotate A2 plastic block 1/4 turn.

Rotate B2 plastic block 1/4 turn.

Take apart blower wiring harness by disconnecting Molex Connector B1 .

Gas Shutt OFFvalve

Condo Pack

4.16.4.2 Furnace Module Removal

41

IOM

W415-1587 / A / 06.29.2016

A1 B1

C

B2A2

Sparker Board

Transformer

Main Circuit Board

Contactor

Capacitor X3 MolexAC Molex

Sparker Board

Transformer

Main Circuit Board

1 23

4

5 6 78

29

28

31

34

Sparker Board

Transformer

Side Screw

Main Circuit Board

1 2

3

4

5 6 7 8

8

30

32 33

Remove all 8 screws holding the furnace module in, as shown inthe this diagram (28).

1. Reconnect drain trap hose.2. Reconnect Gas pipe.3. Instal back front panels.4. Turn the Main Gas Valve ON.5. Turn the Main Power Disconnect ON.

Secure furnace module by replacing the 8 screws on the front.Make sure not to forget side screw #8. Reconnect wiring harnesses.

Once everything is disconnected, slide the furnace out.

When sliding furnace into the cabinet, make sure the module slides UNDER the rail.

Do not forget to remove the side screw #8.

42

IOMIOM

W415-1587 / A / 06.29.2016

Theunitcontainsadirect-drive,multi-speedblower.Theproperspeedshavebeenpresetatthefactoryforheatingandcooling.Forrecommendedheating/coolingspeedsforspecificmodelsrefertoTable4.in“5.4.1 Temperature Rise Check” section.Direct-driveblowermotorsarepermanentlylubricatedanddonotrequireoiling.

H53.2

Thethermostatshouldbelocatedapproximately5feet(1524mm)abovethefloor,onaninsidewallwherethereisgoodnaturalaircirculation,andwherethethermostatwillbeexposedtoaverageroomtemperatures.Avoidlocationswherethethermostatwillbeexposedtocolddrafts,heatfromnearbylampsorappliances,exposuretosunlight,heatfrominsidewallstacks,etc.

H53.1

Thethermostatandcontrolwiringshouldbeaminimumof18AWGcopper.Excessivelengthsofwiremayresultinenoughvoltagedroptoimpairtheproperfunctioningofthefurnace.Forthermostatwiresinexcessof25feet(7.6m),use16AWG;50feet(15.2m),use14AWG.

4.16.5 Low Voltage Wiring

4.16.6 Thermostat

4.16.7 Blower

4.16.8 Limit Control

4.16.9 Installation and Operation in Extremely Cold Weather Areas

Afixedtemperaturelimitcontrolisprovidedwhichwillshutoffthegastothemainburnersiftheunitisoverheatedforanyreason.Thecontrolmustnotbeadjustedorrelocated.

Inareaswhereextremelycold(below20°F)outdoortemperaturescanbeexpected,someadditionalinstallationandoperatingprecautionsshouldbetaken.Thefollowingprecautionsaretakentopreventpossibleventsystemiceblockagethatcouldresultinsafetyshutdownoftheburners:

1� Adjusttothehighestachievabletemperaturerisewithintheriseandstaticpressurerangesspecifiedontheratingplate.Dependingonspecificmodel,itmaybepossibletochangetoalowerheatingblowerspeedtaptogetahighertemperaturerise.

2� Makesuretherearenoleaksofoutsideairintothereturnairsystem.3� Keeptheoutsidelouvergrilleasfreeaspossibleofanyicethatmayformandobstructtheflue

outlet�

43

IOM

W415-1587 / A / 06.29.2016

1� Shutofftheelectricalpowertotheunitandsettheroomthermostattoitslowestsetting.2� TurnthethermostattoHEATmode.3� Removetheburnercompartmentaccessdoor.

5. STARTUP AND SHUTDOWNTheCondoPackisdesignedtobeusedwithresidentialsingle-stagecoolingandsingle-stageheatingwallthermostatswithautomaticormanualmodechangeover.Automaticchangeoverthermostatsmustincludeadeadbandtopreventcyclingbetweencoolingandheatingmodes.Single-pole,single-throwthermostatsarenotsuitableforusewithCondoPack.Theunitincorporatesa90-secondtimedelaytokeeptheindoorbloweroperatingaftercoolingissatisfiedtoreduceoperatingcosts.Indoorblowermotorspeedforcoolingandheatingmodescanbealteredbychangingthemotorspeedtapsonthex13Motorharness.

5.1 FURNACE STARTUPThisfurnaceisequippedwithasparkignition(SI)device.Eachtimethattheroomthermostatcallsforheat,theSIlightsthemainburnersdirectly.Seethelightinginstructionsonthefurnace.Whenthegassupplyisinitiallyconnectedtothefurnace,thegaspipingmaybefullofair.Inordertopurgethisair,theinstallermustusepurgingequipmentandtechniquesaslistedinNationalandLocalGascodes.Allowfiveminutesforanygastodissipatebeforecontinuingwiththestart-upprocedure.Besureproperventilationisavailable.Duringinitialstart-up,itisnotunusualforodortocomeoutofanyroomregister.Toensureproperventilation,itisrecommendedtoopenwindowsanddoors,beforeinitialfiring.Thefurnacehasanegativepressureswitchthatisasafetyduringacallforheat.Theinduceddraftblowermustpullanegativepressureontheheatexchangertoclosethenegativepressureswitch.Theinduceddraftblowermustmaintainat leastthenegativepressureswitchsetpointforthefurnacetooperate.If theinduceddraftblowerfailstocloseormaintaintheclosingofthenegativepressureswitch,a“noheatcall”wouldresult.

H21.0.2

ENSURE THAT THE MANUAL GAS VALVE SWITCH HAS BEEN IN THE “OFF” POSITION FOR AT LEAST 5 MIN. DO NOT ATTEMPT TO MANUALLY LIGHT THE MAIN BURNERS.

IMPORTANT! !

4� Turnthegasvalveswitchtothe“ON”position.5. Replacetheburnercompartmentaccessdoor.6� Turnonfurnaceapplianceshutoffvalve.7. Restoreelectricalpowertothefurnace.8� Settheroomthermostattoapointaboveroomtemperaturetolightthefurnace.9. Aftertheburnersarelit,settheroomthermostattothedesiredtemperature.

44

IOMIOM

W415-1587 / A / 06.29.2016

1� Settheroomthermostattobelowsetpoint.2� Removetheburnercompartmentaccessdoor.3� Turnthegasvalveswitchtothe“OFF”position.4� Thefurnaceapplianceshut-offvalvemaybeclosedifdesired.5. PowertothefurnacemustremainONfortheairconditionertowork.

5.2 FURNACE SHUTDOWN

5.3 AIR CONDITIONING STARTUP

IF YOU INTEND TO BE AWAY FROM HOME FOR LENGTHY PERIODS OF TIME DURING THE NON-HEATING SEASON, IT IS ADVISABLE TO FOLLOW THE FURNACE SHUT DOWN

PROCEDURE.

IMPORTANT! !

H3.24

SHOULD OVERHEATING OCCUR OR THE GAS BURNERS FAIL TO SHUT OFF, CLOSE THE MANUAL GAS VALVE FOR THE FURNACE BEFORE SHUTTING OFF THE ELECTRICAL POWER TO THE FURNACE. FAILURE TO DO SO CAN CAUSE AN EXPLOSION OR FIRE

RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

BEFORE RESTARTING THE FURNACE, CHECK ALL PLASTIC VENTS AND WIRES FOR DAMAGE.

WARNING ! !

1� TurntheThermostattoCOOLmode.2� SettheroomthermostattobelowthecurrenttemperaturetoturnonAC.3� Waitforthefanandcompressortoturnonandruntheunitforatleast10minutes.4� Powertotheairconditionermustremainonforthefurnacetowork.

WARNING !!AIR CONDITIONER MUST NOT BE OPERATED WHEN OUTDOOR TEMPERATURE

IS BELOW 55°F.

Whileoperating,theACModulewillremovehumidityfromtheair.Thishumiditywillcondenseontheevapo-ratorcoilandeventuallyfallinthedrain-panbelowthecoil.Thereisarubberhose(“P-Trap”)thattakesthewatercollectedtothebuildingservicedrain.Beforeinitialoperationand/oratthebeginningofeachcoolingseason,itisimportantthatthisP-trapisprimed.IftheP-trapdriesout,aircanbedrawnbackupthehoseknockingcondensateoffthecoil,gettingtheairfilterandothercomponentswet.Onhowtoprimethecon-densatetrap,refertotheinstructions“4.8CondensateDrainConnection”�

NOTE

45

IOM

W415-1587 / A / 06.29.2016

Whentheductsystemiscompleteandtheairfilterorfiltersareinplace,determineiftheairflowiscorrect.

1� Insertaductthermometerinthesupplyairduct.Thethermometershouldbeplacedascloseaspracticaltothefurnace,butoutofthe“lineofsight”oftheheatexchanger(thispreventsfalsereadingsowingtoradiantheat).Ensurethatthethermometerlocationiswithintheductairstream.Avoidlocationssuchastheinsideradiusofanelbow,etc.

2� Insertaductthermometerinthereturnairductasclosetothefurnaceaspractical.Ensurethatthethermometerlocationwillbeunaffectedbyhumidifierbypassducts,etc.Choosealocationwellwithinthemainairstream.

3� Operatethefurnacelongenoughtoobtainsteadystateconditionsattheinputlistedonthefurnaceratingplate.

4� Whenthetwothermometershavestabilized,usuallywithin5-8minutes,comparethetworeadings.Subtractthereturnairtemperaturefromthesupplyairtemperature.Thedifferenceisthetemperaturerise,alsocalled∆T.

5. Comparethemeasured∆Ttothetemperatureriserangeshownontheratingplate.6� Unlessstateddifferentlyontheratingplate,thetemperatureriseshouldnormallyrange

between35°to65°F(20°to36°C).Whenadjustingthetemperaturerise,theidealtemperatureriseisapproximately50°F(28°C).

7. Ifthemeasured∆Tisabovetheapprovedtemperaturerange,thereistoolittleairflow.Itmustbeincreasedbyremovingrestrictionsintheductwork,addingsupplyorreturnductwork,orbyselectingahighermotorspeed.

***Ifthemeasured∆Tistoolow,thereistoomuchairflow.

5.4 AIR FLOW

5.4.1 Temperature Rise CheckH22.0

Forproperfurnaceoperation,airflowovertheheatexchangerisofutmostimportance.Insufficientairflowacceleratesmetalfatigueandpossiblefailureintheheatexchanger,aswellasdecreaseefficiency.Excessiveairflowpromotesacceleratedcorrosionoftheheatexchanger.

IMPORTANT: DO NOT BYPASS THIS STEP OF THE START UP PROCEDURES.

TABLE 4.

Description 1.0 TON 1.5 TON 2.0 TON 2.5 TON Compressor Type Rotary Scroll Scroll Scroll Rated Amps 5.5 9 13.5 12.8 LRA 26 48 58.3 64 MCA 10.7 15.1 20.7 20.3 Max Fuse/Breaker (A) 15 20 30 30 Indoor Fan FLA / HP / RPM 2.8 / 1/3 / 1050 2.8 / 1/3 / 1050 2.8 / 1/3 / 1050 2.8 / 1/3 / 1050 Condenser Fan FLA / HP / RPM 1.0 / 1/6 / 1075 1.0 / 1/6 / 1075 1.0 / 1/6 / 1075 1.5 / 1/4 / 1075

Combustion Fan FLA 1.25 1.25 1.25 1.25

H E A T IN G C F M a t e x t e rn a l s ta t i c p re s s u re , i n c h e s W a t e r C o l u m n Module No. BTU/h SETTING SPEED 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

CSGM026A 26 kBTU/h Factory 5 433 429 405 330 283 260 227 202 - - High 4 565 535 524 488 421 380 337 300 283 259

CSGM038A 38 kBTU/h Factory 4 565 535 524 488 421 380 337 300 283 259 High 3 768 745 731 711 688 661 626 591 553 522



C O O L IN G Module No. Size SETTING SPEED 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0

CACM012A 1.0 TON Factory 5 433 429 405 330 283 260 227 202 - - High 4 565 535 524 488 421 380 337 300 283 259

CACM018A 1.5 TON Factory 3 768 745 731 711 688 661 626 591 553 522 High 2 931 902 886 867 859 839 818 781 721 637

CACM024A 2.0 TON Factory 3 768 745 731 711 688 661 626 591 553 522 High 2 931 902 886 867 859 839 818 781 721 637

CACM030A 2.5 TON Factory 1 998 976 957 931 907 889 845 805 747 648

GAS CONTROLS AND ADDITIONAL DATA IGNITION SYSTEM SPARK IGNITION GAS CONNECTION 1/2" NPT

HEATING PSS026A012A PSS026A018A PSS026A024A PSS026A030A PSS038A012A PSS038A018A PSS038A024A PSS038A030A

Thermal Efficiency 80% 80% 80% 80% 80% 80% 80% 80% AFUE 80% 80% 80% 80% 80% 80% 80% 80% Input BTU/H 26,000 26,000 26,000 26,000 38,000 38,000 38,000 38,000 Output BTU/H (Thermal Efficiency) 20,800 20,800 20,800 20,800 30,400 30,400 30,400 30,400 Output BTU/H (AFUE) 20,800 20,800 20,800 20,800 30,400 30,400 30,400 30,400

COOLING BTU/H 12,800 16,500 19,500 24,400 12,800 16,500 19,500 24,400 EER 10.8 9.6 9.0 9.0 10.8 9.6 9.0 9.0 REF. R410A R410A R410A R410A R410A R410A R410A R410A WEIGHT (lb) 328 349 349 349 328 349 349 349

HEATING PSS051A012A PSS051A018A PSS051A024A PSS051A030A PSS064A012A PSS064A018A PSS064A024A PSS064A030A

Thermal Efficiency 80% 80% 80% 80% 80% 80% 80% 80% AFUE 80% 80% 80% 80% 80% 80% 80% 80%

Input BTU/H 51,000 51,000 51,000 51,000 64,000 64,000 64,000 64,000 Output BTU/H (Thermal Efficiency) 40,800 40,800 40,800 40,800 51,200 51,200 51,200 51,200

Output BTU/H (AFUE) 40,800 40,800 40,800 40,800 51,200 51,200 51,200 51,200 COOLING BTU/H 12,800 16,500 19,500 24,400 12,800 16,500 19,500 24,400 EER 10.8 9.6 9.0 9.0 10.8 9.6 9.0 9.0 REF. RR410A R410A R410A R410A R410A R410A R410A R410A

WEIGHT (lb) 328 349 349 349 328 349 349 349

46

IOMIOM

W415-1587 / A / 06.29.2016

Noadjustmentsarerequiredorshouldbeattemptedregardinganyofthecomponentsofthecoolingchassis.Thechassisshouldbecheckedtoseethatnoneofthewiringislooseormissing.CoolingchassisischargedwithR410Arefrigerant.

5.4.2 Calculating air flow / Capacity Check

5.4.3 Adjustments – Cooling H22.2.1

Therearecircumstanceswhereitmaybedesirabletoknowtheairflowdeliverythroughtheductsystem,suchaswhenestimatingtheamountofairflowavailableforairconditioning.Thiscanbedonebydirectmeasurementwithelectronicorslopedmanometersandvelometers,orusetheformulainthenextcolumn.

CFM =Output

1.085 x ∆Twhere:• CFMisairflowincubicfeetperminute;• ∆Tisthetemperaturerise;and• Outputisthefurnaceoutputcapacity

fromtheratingplate�

47

IOM

W415-1587 / A / 06.29.2016

6. MAINTENANCE

H3.25

DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE FURNACE BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN

PERSONAL INJURY OR LOSS OF LIFE.

WARNING ! !

LABELALLWIRESPRIORTODISCONNECTIONWHENSERVICINGCONTROLS.WIRINGERRORSCANCAUSEIMPROPERANDDANGEROUSOPERATION.

ALWAYSVERIFYPROPEROPERATIONAFTERSERVICING.

CAUTION ! !

6.1 GENERAL SAFETY RULES1� Combustiblematerialsshouldnotbestoredagainstoraroundtheunit.Keeptheunitareaclear

andfreefromallcombustiblematerialssuchasnewspapers,rags,cardboard,foam,plastic,paperbackedfiberglassinsulation,clothing,etc.Thisappliesespeciallytogasolineandotherflammablevaporsandliquids.

2� ThisunitisETLcertifiedasaCategoryIIIindirectordirectventappliance.Itisdesignedtooperateasatwopipe(outdoorcombustionair)system.Theunitneedsadequateamountsofcombustionairtooperateproperly.Donotblockorobstructtheair-intaketerminalontheunit,orairopeningssupplyingcombustionairtotheareawheretheunitisinstalled.

3� Alldoorsandpanelsmustbeinplaceduringnormalunitoperation.Attemptingtooperatetheunitwithmissingdoorsorpanelscouldleadtothecreationofcarbonmonoxidegas.

4� Iftheunitisinstalledinaconfinedspaceorifyouintendtobuildaunitroomwhereinsulationispresent,beawarethatsomeinsulatingmaterialsarecombustible.Donotallowbuildinginsulatingmaterialstocomeintocontactwiththeunit.

5. Anyadditions,alterationsorconversionsrequiredinorderfortheunittoproperlymatchtheapplicationrequirementsmustbedonebyaqualifiedinstallationcontractor,serviceagencyorgassupplier,usingfactoryspecifiedorapprovedparts.

6� Familiarizeyourselfwiththelocationofthegasmanualshut-offvalveandanyelectricalswitch,fuseorcircuitbreakerassociatedwiththeunit.

7. Donotallowsnow,iceordebristoaccumulatearoundtheoutdoorunitexhaustandcombustionairintaketerminals.Blockageoftheexhaustorcombustionintaketerminalscanresultininadequateperformanceornuisanceshut-downs.

8� Familiarizeyourselfwiththelocationofyourunitfilter.Ablockedairfilterwillreduceefficiency,increasefuelconsumption,raisetheunitoperatingtemperature,andshortenthelifeofunitcomponents.

9. Donotcoverreturnairgrillsandsupplyairregisterswithdrapes,curtains,throwrugs,etc.10� Avoidshuttingoffsupplyairregistersintheinterestsofsavingheat.Whilethereissomevalidity

tothispracticewithspaceheating,thereislittletobegainedincentralheatingsystems.Theunitrequiresaquantityofairpassingovertheheatexchangertooperatewithindesigntemperatures.Reducingthenumberofsupplyairregistersavailableforairdeliverymayhavetheunforeseenconsequenceofraisingtheunitoperatingtemperature,reducingunitefficiency,andshorteningthelifeoftheunitcomponents.

48

IOMIOM

W415-1587 / A / 06.29.2016

Boththeexhaustermotorandcirculatingfanmotoraresealedbearingtypemotors.Nolubricationrequired�

Thecoolingchassiscontainsallitemsrelatedtothecoolingfunctionsoftheunit,andalsocontainstheindoorblowerandmotorfortheheatingfunction.Forextensiveservicing,qualifiedpersonnelmaychoosetoremovethecoolingchassisfromtheunitandtakeittoaworkarea.Sparechassisarerecommendedsothatextensiveservicingcanbeperformedoutsidethelivingspace.Thiswillpreventintroducingdirtordoingdamageinthelivingarea,andcouldhelptoeliminatesignificantdisruptionoftheairconditioningandheatingfunctionsinthelivingareas.Theindoorblowermotorandtheoutdoorfanmotorhavepermanentlylubricatedbearingsanddonotrequireroutineservice.TherefrigerationsystemissealedandfactorychargedwithRefrigerantR-410Asothatroutinemaintenanceisnotrequired.Cleaningoftheoutdoorcoil,indoorcoil,drainpan,andinsidethebottomofthechassisarerecommendedatleastonceayear,andmoreofteniftheequipmentisoperatedinadustyorhostileenvironment.Theelectricalcontrolsdonotrequireroutineservice.PowertotheunitshouldalwaysbeturnedOFFbeforeperformingserviceorremovingthecoolingorfurnacemodulefromtheunit.Onepowerconnectorandonecontrolcircuitconnectorareprovidedforeasydisconnectingandre-connectingofthewiresbetweenthecoolingchassisandcabinet.Thefrontfurnacepaneldoormustberemovedtoallowaccesstothewiringharnesses.Afterreinstallingthecoolingchassis,bothpaneldoorsmustbereinstalled.Referto:Air Conditioner Module Removal sectionofthismanual.

6.2 COOLING CHASSIS

6.3 AIR FILTER

6.4 LUBRICATION

Allindoorreturnairmustbefiltered.Apermanent-typefilterispre-installedwiththeunit.Itislocatedontheairconditioningmodule.Theprovidedairfilterisanaturalfiberwashableandshouldbeinspectedfrequentlyandcleanedorreplacedasnecessary.

THE MOTOR BEARINGS WERE PRE-LUBRICATED BY THE MOTOR MANUFACTURER. DO NOT ATTEMPT TO LUBRICATE THEM. EXCESS LUBRICATION WILL VOID THE WARRANTY, SHORT-EN THE SERVICE LIFE OF THE MOTORS, AND WILL ATTRACT THE BUILDUP OF DUST AND DIRT.

IMPORTANT! !

H27.1_AC

DONOTOPERATEYOURHEATINGMODULEORAIRCONDITIONERFOREXTENDEDPERIODSOFTIMEWITHOUTANAIRFILTER.

CAUTION ! !

Aportionofthedustentrainedintheairmaytemporarilylodgeintheairductrunsandthesupplyregisters.Anyrecirculateddustparticleswillbeheatedandcharredbycomingintocontactwiththeheatexchanger.Thisresiduewillsoilceilings,walls,drapes,carpets,furniture,andotherhouseholdarticles.

BESURETHATTHEFILTERISRE-INSTALLEDWITHTHEAIRFLOWDIRECTIONIDENTICALTOITSPREVIOUSUSE.REVERSINGTHEFILTERWILLCAUSEDUSTTRAPPEDWITHINTHEFILTERTOBREAKFREEANDRECIRCULATEWITHINTHEDUCTSYSTEM.CONSULT

YOURINSTALLATIONCONTRACTORORSERVICETECHNICIANIFYOUHAVEANYQUESTIONSONINSTRUCTIONSFORREMOVING/REINSTALLINGTHEAIRFILTER.

CAUTION ! ! H3.25.1.1

DISCONNECT THE ELECTRICAL POWER SUPPLY TO THE UNIT BEFORE ATTEMPTING ANY MAINTENANCE. FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN

PERSONAL INJURY OR LOSS OF LIFE.

WARNING ! !

49

IOM

W415-1587 / A / 06.29.2016

6.5 GAS METER

H3.29_AC GSI

OBSTRUCTION OF THE AIR VENT ON AN LP (PROPANE) CYLINDER OR TANK REGULATOR CAN CAUSE EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE,

SEVERE PERSONAL INJURY OR DEATH.

YOUR GAS SUPPLIER SHOULD PERIODICALLY INSPECT AND CLEAN THE AIR VENT SCREEN TO PREVENT ANY OBSTRUCTION. KEEP PROTECTIVE REGULATOR

COVER IN PLACE, AS EXPOSURE TO THE ELEMENTS CAN CAUSE ICE BUILDUP AND REGULATOR FAILURE.

WARNING ! !

QUARTERLY: • Werecommendamonthlyfilterinspectionatfirst,theneverythreemonthsafterwards.YEARLY: • PrimingTrapneedstobeinspectedateverystartingseason.Addmorewaterifnecessary.• Checkthatcondensatelineremainscleanandsecuredbyhoseclamps.

H27.3.1_AC

Itisgoodpracticetogiveaquickinspectionofyouruniteachtimeyouinspectorcleantheairfilter.Thingstocheck:• Checktheunitforobvioussignsofdeterioration.• Checktheventingandcombustionairpipingtoensurethatitisstillfastenedtotheunit.Itshouldnotsag,

andshouldhavea1/4”(6mm)perfoot(305mm)slopeupwards,totheoutsidewallortermination.• Thereshouldbenowatermarksonthefloorundertheventing.Watermarksmayindicatealeakingpipejoint.• Allductworkshouldbesecuredtotheunit,andallductworkshouldbesolidlysupportedthroughout.• Watershouldfloweasilythroughthecondensatedrainlines.Youmaybeabletoobservethiswhilethe

unitisoperatingifyourcondensatedrainlinefromthedraintrapassemblyterminatesatafloordrain.Ifthedrainlinesareopaque,yourservicetechnicianwillcheckthemduringtheannualservicing.

• Thegasburnershouldbeobservedfromtimetotimeduringtheheatingseasontoensurethattheflamesarecleanandblue.Abitoforangecolorintheflameisnotlikelytobeaproblemandisprobablydustparticlesburning.Ifyouobservelazyyellowflames,callyourheatingorservicecontractorimmediately.Theyellowflamesinevitablyleadtosoot-ups.

• Thecombustionairandexhaustterminalsshouldbeinspectedoccasionallytoensurethattheyarefreeofobstructionsanddebris.

WE RECOMMEND THAT YOUR UNIT AND EXHAUST/COMBUSTION AIR VENTS BE CHECKED BY A QUALIFIED SERVICE TECHNICIAN ONCE A YEAR.

IMPORTANT! !

6.6 ROUTINE MAINTENANCE

H25.0.2

Mostnaturalgassystemshaveaserviceregulatorlocatednearthepointwherethegaspipingentersthebuilding.Alloftheseregulators(locatedoutdoors)willhaveavent.(Figure 2)Itisimportantfortheseventstoremainclear.Donotallowmoisture,whichcouldfreeze,tobuildupinthevent.Ifyouseemoisturebuildingupintheregulatorvent,contactyourgassupplier.

H25.0.2

Mostnaturalgassystemshaveaserviceregulatorlocatednearthepointwherethegaspipingentersthebuilding.Alloftheseregulators(locatedoutdoors)willhaveavent� (Figure 2)Itisimportantfortheseventstoremainclear.Donotallowmoisture,whichcouldfreeze,tobuildupinthevent.Ifyouseemoisturebuildingupintheregulatorvent,contactyourgassupplier.

FIG. 2 - GAS REGULATOR VENT

Regulatorvent

Keep free of ice, snow, and debris

H3.29_AC GSI

OBSTRUCTION OF THE AIR VENT ON AN LP (PROPANE) CYLINDER OR TANK REGULATOR CAN CAUSE EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE,

SEVERE PERSONAL INJURY OR DEATH.

YOUR GAS SUPPLIER SHOULD PERIODICALLY INSPECT AND CLEAN THE AIR VENT SCREEN TO PREVENT ANY OBSTRUCTION. KEEP PROTECTIVE REGULATOR

COVER IN PLACE, AS EXPOSURE TO THE ELEMENTS CAN CAUSE ICE BUILDUP AND REGULATOR FAILURE.

WARNING ! !

50

IOMIOM

W415-1587 / A / 06.29.2016

7. TROUBLESHOOTING7.1 FURNACE TROUBLESHOOTING CHART

Apply Power To Furnace

Thermostat Calls For Heat

Air Proving Switches Proved Open & Limit

Circuit Closed

Wait For Air Proving Switch to Open. Flash "3"

Wait For Limit Circuit to Close and/or Reset

of Flame Rollout. Flash "1"

Combustion Air Blower On

Air Proving Switch Proved Closed Within 60 Seconds?

Combustion Air Blower O�Flash "2"

60 Minute Wait Period

Prepurge 15 Seconds

Ignitor Energized 5 Seconds(10 Seconds on Retries)

Main Valve Opens

Ignitor Energized

Main Burner Lights And Is Sensed During Trial For Ignition? Main Valve Closes

Failed Trials For Ignition Less Than Four During

This Ignition Sequence?

Heat Circulating Air Fan On After Programmed Delay

Flame Sense Lost?

Thermostat Call For Heat Ends

Main Valve Closes

Combustion Air Blower O� After PostPurge (5 Seconds)

Circulating Air Fan O� After Blower O� Delay

Wait For Next Call For Heat

Main Valve Closes

Flame Sence Lost More Than FourTimes In This Call For Heat?

Combustion Air Blower O� After Post Purge

Circulating Air Fan O� After Blower O�

Delay

1 Hour Lockout Reset Delay. Flash "4"

30 Seconds Between Trial Purge

NO

NO

YES

YES

YES

NO

YES

NO

YES

SEQUENCE OF OPERATIONTroubleshooting Flowchart

TABLE 6.

51

IOM

W415-1587 / A / 06.29.2016

7.2 AIR CONDITIONING TROUBLESHOOTING

POSSIBLE CAUSE CORRECTION

Unit will not operate Power disconnected or loose connection Check voltage at contactor in condensing unit

Blown fuse / breaker tripped Replace fuses / reset breaker

Thermostat out of calibration is set too high Reset

Contactor defective Check for 24VAC at contactor coil, replace if open

Transformer defective Check wiring – replace transformer

High pressure control open (if provided) Reset – see high pressure correction (high pressure control opens at 600 psig)

Outdoor fan on;

Compressor off

Run or start capacitor defective Replace

Start relay defective Replace

Loose wire Check for correct voltage at compressor – check and tighten all connections

Compressor stuck, grounded or open motor winding, open internal overload

Wait at least 2 hours for overload to reset; if still open, replace the compressor

Too little cooling Low voltage condition Add start kit components

Improperly sized unit Recalculate load

Improper indoor airflow Check-should be approximately 400 CFM per ton

Incorrect refrigerant charge Charge per procedure in installation manual

Air, non-condensables or moisture in system

Recover refrigerant

Compressor operates in short cycles

Incorrect voltage At compressor terminals, voltage must be +/10% of nameplate marking when unit is operating

Defective overload protector Replace – check for correct voltage

Refrigerant undercharge Add refrigerant

High head pressure;

Low suction pressure

Restriction in liquid line, expansion device or filter drier

Remove or replace defective component

Lack of sufficient indoor airflow Clean/check filters, registers, or evaporator coil that may cause a restriction.

High head pressure;

Normal suction pressure

Dirty outdoor coil Clean coil

Refrigerant overcharge Correct system charge

Outdoor fan not running Repair or replace

Air or non-condensables in system Recover refrigerant, evacuate and recharge

Low head pressure;

High suction pressure

Expansion device stuck in open position Replace expansion device

Defective compressor valves Replace compressor

Low suction pressure; Compressor cool;

Ice on indoor coil

Low indoor airflow Increase speed of blower or reduce restriction – replace air filter

Operating below 65degF outdoors Add low ambient kit

Moisture in system Recover refrigerant – evacuate and recharge – replace filter drier

High suction pressure;

or �luctuating head and suction pressures

Excessive load Recheck load calculation

Defective compressor Replace

TXV hunting Check TXV bulb clamp – check air distribution on coil – replace TXV

Air or non-condensibles in system Recover refrigerant, evacuate and recharge

Pulsing noise at expansion device or liquid line


Registers sweat Low indoor airflow Increase speed of blower or reduce restriction –

FAULT CONDITION

WARNING! THIS TROUBLESHOOTING GUIDE IS INTENDED FOR USE BY QUALIFIED SERVICE PERSONNEL ONLY!

TABLE 7.

52

IOMIOM

W415-1587 / A / 06.29.2016

7.3 ADJUSTING SYSTEM CHARGE








Outdoor fan on;

Compressor off











Recover refrigerant





High head pressure;





High head pressure;






Low head pressure;





Ice on indoor coil













FAULT CONDITION









Outdoor fan on;

Compressor off











Recover refrigerant





High head pressure;





High head pressure;






Low head pressure;





Ice on indoor coil













FAULT CONDITION


Unitscomefromthefactorychargedwiththecorrectamountofrefrigerant.Therearetimes,however,whenthechargemayneedtobeadjusted.Refrigerantleaksandadditionofsystemcomponentsforservicingormonitoring,forexample,willrequirethattherefrigerantchargebeadjustedfortheunittofunctionasintended.NotethatonlyqualifiedHVACtechniciansshalladjustthecharge.

i� Ifsub-coolingandsuperheatarelow,adjusttheTXVto7°Fto9°Fsuperheat.ii� Ifsub-coolingislowandsuperheatishighornormal,addchargetoobtaintherequiredsub-

cooling.iii� Ifsub-coolingandsuperheatarehigh,adjusttheTXVto7°Fto9°Fsuperheat.iv� Ifsub-coolingishighornormalandsuperheatislow,removechargetolower

therequiredsub-cooling.

Procedure:1� OperatetheunitatstandardAHRIconditionsascloseaspossible(80°FDB/67°FWBIndoor,

95°FDBOutdoor).2� Connectcharginghosefromliquidportontherefrigerantbottletochargingserviceport.3� Openrefrigerantbottleandpurgehoseatbottlefitting.4� TemporarilyinstallatemperaturemeasuringdeviceontheliquidlineneartheTXVandoneatthe

suctionlinenearthecompressor.Ensurethatthetemperaturemeasuringdevicemakesadequatecontactandinsulatedforaccuratereadings.

5. Operatethesystemforatleast10minutes.6� Checksub-coolingandsuperheat.Systemsusingthermostaticexpansionvalvesshouldhavea

sub-coolingasperitsnameplate,ifexplicitlystated,or7.5°F+/-1°Fotherwise.Superheatshouldbe7°Fto9°F.

TABLE 7. CONT.

53

IOM

W415-1587 / A / 06.29.2016

7.4 DIAGNOSTIC CODES FOR STATUS LED

7.5 FAULT CODE HISTORY

H23.4.1

STATUSFAULT CONDITION

LEDRed LED indicates following codes:

LEDOFF Nopowertocontrolorcontrolhardwarefaultdetected

LEDON Normaloperation

1Flash Highlimitswitchopen

2Flashes Pressureswitchopenwithinduceron

3Flashes Pressureswitchclosedwithinduceroff

4Flashes Lockoutduetotoomanyfailedignitionattempts(1hourlockout)

5Flashes L1/NeutralPolarityproblem

6Flashes Toomanylimittripswithinonecallforheat

7Flashes Pressureswitchcyclelockout

8Flashes Lockoutduetotoomanyflamedropouts

9Flashes Notused

10Flashes Flamepresentwithgasvalveoff

A3colourLEDisprovidedtoindicatesystemfaults.LEDcodesareasfollows:• LEDOff-Nopowertocontrol,pushbuttonswitchpressed,orcontrolfault• LEDSteadyOn(anycolour)-Controlhardwarefaultdetected• SlowGreenFlash-Nocallforheat,noactiveerrors• SlowOrangeFlash-Callforheatpresent,noactiveerrors• Rapidflash-Incorrect24VACphasing/twinningerrors

H23.5

Thecontrolstoresthelast5faultcodesinmemory.Whenthepushbuttonswitchispressed,thecontrolwillflashthestoredfaultcodeswhentheswitchisreleased.Themostrecentfaultcodeisflashedfirst,theoldestlast.Faulthistorymaybeclearedbyholdingthepushbuttonswitchformorethan5seconds.

TABLE 8.

54

IOMIOM

W415-1587 / A / 06.29.2016

H28.0

HOMEOWNER’S REFERENCE TABLEModel No�

Serial No�(serial number located on bottom of inside door)

DateInstalled

Contractor

Contact

Address

PostalCode/ZipCode

TelephoneNo.

AfterHoursNo.

If different from Installation Contractor:

ServiceTech.

TelephoneNo.

AfterHoursNo.

Fuel Supplier:

GasSupplier

Contact

TelephoneNo.

AfterHoursNo.

8. OWNER’S SERVICE INFORMATIONTABLE 9.

55

IOM

W415-1587 / A / 06.29.2016

9. WARRANTY

ALLSPECIFICATIONSANDDESIGNSARESUBJECTTOCHANGEWITHOUTPRIORNOTICEDUETOON-GOINGPRODUCTIMPROVEMENTS.Napoleon®ISAREGISTEREDTRADEMARKOFWOLFSTEELLTD.

FOR HOMEOWNERS FUTURE REFERENCE

Wolf Steel Ltd. productsaremanufacturedunderthestrictStandardoftheworldrecognizedISO9001:2008QualityAssuranceCertificate.Wolf Steel Ltd. productsaredesignedwithsuperiorcomponentsandmaterialsassembledbytrainedcraftsmenwhotakegreatprideintheirwork.Thecompleteapplianceisthoroughlyinspectedbyaqualifiedtechnicianbeforepackagingtoensurethattheproductyoureceiveisthequalityyou

expectfromWolf Steel Ltd.

LIMITED WARRANTYThisheating/coolingapplianceiswarrantedbyWolfSteelLtd� (Condo Pack) tobefreefromdefectsinmaterialsandworkmanshipundernormaluseandmaintenance.TheStainlessSteelHeatExchanger(GasFurnaceversion)iswarrantedforaperiodof20 years(Partsonly,shippingandwarrantylaborcostarenotcovered.Suchcostaretocoveredbytheownerofappliance)� Forthefirst 10 yearsofthewarrantyperiodWolf Steel Ltd� willreplacetheentirefurnacemoduleiftheHeatExchangerfails(theHeatExchangershallbedefinedasthestainlesssteelcomponentsmakinguptheprimaryandsecondaryexchangesurfacesonly;theplasticfrontmanifoldcoverandgasketareNOTincludedaspartoftheHeatExchanger)andallconditionsandlimitationsofthewarrantyaremet.Forthe11th through 20th year ofthewarranty,replacementcostofthefurnacemodulewillbeprorated.Allothercoveredcomponentswillbewarrantedforaperiodof5 years duringwhichWolf Steel Ltd� willcoverthereplacementofthecomponent(Partsonly,shippingandwarrantylaborcostare not covered.Suchcostare tocoveredbytheownerofappliance).Componentsnotcoveredbythewarrantyincludeconsumablessuchasfilters,fuses,driers,refrigerantandoils.Cabinetrycomponents,grillsandwiringcomponentsarealsoexcludedfromthewarranty.Thewarrantyperiodbeginsatthedateoftheoriginalinstallationandifthisdatecannotbeverified,thewarrantyperiodbegins6monthsafterthemanufacturedateoftheappliance(indicatedbythefirst4numbersoftheserialnumber).Thewarrantyisonlyvalidwhen:• theappliancehasnotbeenmovedfromitslocationoforiginal

install,• hasbeeninstalledbyalicensedorqualifiedHVACtechnician,• wasinstalledinaccordancewiththemanufacturer’sdirectionsin

theInstallationandOperationManual,and• wasinstalledincompliancewithallindustrystandards,national

andlocalcodes.WarrantyclaimsmustbeauthorizedbyWolf Steel Ltd� recognizedrepresentativeoragent;parts/componentsbeingclaimedmayneedtobeanalyzedataWolf Steel Ltd� facility.Recordsofinstallationdateandperiodicmaintenancearerequiredtoprocessclaim.AllwarrantyservicemustbedonebyWolf Steel Ltd� authorizedservicetechniciansusingapprovedcomponents.

Limitations:

Wolf Steel Ltd� isnotresponsiblefor:

1� Damages/Repairs/Costsincurredduetofaultyinstallationorapplication�

2� Damages/Repairs/Costscausedbyaninstallationthatisnotperformedincompliancewithallfederal,provincial/statelawsorregulations,andtheInstallationandOperationManual.

3� Damageasaresultofvandalism,freightdamage,floods,fires,winds,lightening,andaccidents,oranyactofnature.Atmospherescontaminatedbycompoundsofchlorine,halogenatedhydrocarbons,orotherdamagingchemicalscausingdeteriorationofcomponents,orotherconditionsbeyondthecontrolofWolfSteel.

4� Useofcomponentsoraccessoriesnotcompatiblewiththisappliance�

5. ProductsinstalledoutsideofCanadaandtheUnitedStatesanditsterritories.

6� Routinemaintenance,butnotlimitedto,cleaningofthecoils,filtercleaningand/orreplacementandlubrication.

7. Damages/Repairs/CostsincurredbecauseoftheuseofPartsnotsuppliedorpreviouslyauthorizedbyWolfSteel.

8� Damagesorrepairsrequiredasaresultofimproperuse,maintenance,operation,servicing,cleaningorreplacingfilters.

9. Failuretooperateduetointerruptionand/orinadequateelectricalservice.

10� Damages,defectsorfailurescausedbyaccidentsornegligentorunreasonableuseoroperationoftheunitandits’components,includingwithoutlimitation,operationbeyondratedcapacityandoperationofelectricalcomponentsatvoltageotherthanthatspecifiedontheratingplate.

11� WolfSteelwillnotinanyeventextendwarrantycoveragetoanyincidental,consequentialorindirectdamages.

12� Changesintheappearanceoftheunitthatdoesnotaffectitsperformance.

13� Damages,defectsorfailurescausedbyoperationoftheunitinabnormalenvironmentalconditions(i.e.saltair).

14� Damages,defectsorfailurescausedbyconditionedair(returnair)suppliedtothefurnacebeinggreaterthan20%fromoutofdoors(13°C/55°Fmin.returnairtemperature).

15. Damages,defectsorfailurescausedbyoperatingairconditioningmodulesduringperiodswhenoutdoorambienttemperaturesfallbelow13°C/55°F.

Forfurtherinformationaboutthiswarranty,contactWolf Steel Ltd� Technical Service Departmentby•phone(888)721-8324•byemail: [email protected]•ormailtoWOLF STEELLTD, 24 Napoleon Road, Barrie, Ontario L4M 0G8 Canada

w w w . n a p o l e o n h e a t i n g a n d c o o l i n g . c o m

DealerNameDealer’sCity/Province-State/Postal-ZipCode

Telephone/FaxE-mailAddress

ModelandSerialNumber (Serial number located on inside bottom door)

InstallationDate

Condo Pack LIMITED WARRANTY

W415-1587 / A / 06.17.2016

Oth

er N

apol

eon®

Pro

duct

s

Fireplace Inserts • Charcoal Grills • Gas Fireplaces • Waterfalls • Wood Stoves Heating & Cooling • Electric Fireplaces • Outdoor Fireplaces • Gas Grills

Fireplaces / Heating & Cooling call: 705-721-1212 • Grills call: 705-726-4278napoleonproducts.com

24 Napoleon Road, Barrie, Ontario, Canada L4M 0G8214 Bayview Drive, Barrie, Ontario, Canada L4N 4Y8103 Miller Drive, Crittenden, Kentucky, USA 410307200 Trans Canada Highway, Montreal, Quebec, Canada H4T 1A3

INSTALLATION AND OPERATING INSTRUCTIONS THRU-THE … · 2016-07-05 · installation and service...

Documents

Transcript of INSTALLATION AND OPERATING INSTRUCTIONS THRU-THE … · 2016-07-05 · installation and service...