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Inspection Process So Hang Mak Sarah Cruz Metin OrucEugenia Vadhera Mario HightowerChris...
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Transcript of Inspection Process So Hang Mak Sarah Cruz Metin OrucEugenia Vadhera Mario HightowerChris...
At the Inspection Station Purpose: To
inspect all of the finished goods before the goods are sold in the marketplace.
Enter Inspection Results (Online Keying) After the goods are
inspected, the inspector enters the inspection results (like how many goods have defects and what kind of defects) by an online output device such as personal computer.
File is Updated (Computer Processing)• Computer
information storage is updated so that the information about the finished goods is accurate and reliable.
Flow ChartInspector
Enter inspection results
At inspectionstation
Update File Notice of rejected orders
Notice of Rejected Orders (Document) After the file is
updated, a document or a report is printed. This document would include a product list of items with defects. These items should go back to production for rework or scrap.
Flow ChartInspector
Enter inspection results
At inspectionstation
Update File Notice of rejected orders
Open production orders file
Open production orders file (Magnetic Disk) The production
orders file is opened for updating the data.
Final Move Ticket (Document) After the sales order is
approved, the next step is to determine if there is sufficient inventory available to fill the orders. When the inventory available has been determined, a move ticket/ picking ticket authorizes the inventory control function to release merchandise for shipping.
At Warehouse or Shipping (Computer Processing) The job of the
warehouse or shipping is to fill customer orders accurately and efficiently and to safeguard inventory.
Enter Data (Online Keying) The data of the move
ticket is entered into the computer, so that the warehouse or shipping department can accurately pick and pack the goods that the customer orders and sends the goods to the customers on time.
Flow ChartOpen production orders fileFinal move
ticket
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Updates files and print status report (Computer Processing) While the warehouse
or shipping ships the goods, the inventory would be updated and the status report printed. In addition, this information also flows to finished goods inventory file and work in process file.
Flow ChartOpen production orders fileFinal move
ticket
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Finished-goods inventory file
Work-in-process inventory file
Finished Goods Inventory File (Magnetic Disk) This file includes the
goods, item number, description, standard unit cost, and date manufactured. The decreasing (sales, defects) or increasing inventory (returns) would be updated automatically.
Work in Process Inventory File (Magnetic Disk) The movement of
inventory will be sent to the work in process inventory file and is updated. At the same time, any information that is changed in the work in process inventory file would be sent to the finished goods inventory file.
Flow Chart
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Work-in-process inventory file
Finished-goods inventory file
Updated open production order file
Updated open production order file (Magnetic Disk) The total number
of goods order is updated in the production file. The sales department enters sales forecasts and customer special order information.
Flow Chart
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Work-in-process inventory file
Finished-goods inventory file
Updated open production order file
Report of completed production orders
Report of Completed Production Orders (Document) All of the
information that is updated is printed and sent to the production planning department.
Flow Chart
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Work-in-process inventory file
Finished-goods inventory file
Updated open production order file
Report of completed production orders
To production planning
To Production Planning (Terminal) The production-
planning department uses the report of completed production order to plan the master production schedule.
Flow Chart
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Work-in-process inventory file
Finished-goods inventory file
Updated open production order file
Report of completed production orders
To production planning
Journal voucher
Journal Voucher (Document) Debit Credit Material A/P WIP Wages Pay Factory OH Material
Wages PayableUtilitiesAccum. Depre.
WIP Factory OH Finished Goods WIP COGS Factory OH COGS Finished
Goods
Flow Chart
Enter dataAt Warehouse Or shipping
Update Files and Print status report
Work-in-process inventory file
Finished-goods inventory file
Updated open production order file
Report of completed production orders
To production planning
Journal voucher
To accounting
To Accounting (Terminal) Accounting
department calculates all of the journal vouchers and evaluates the production performance.
The two general threats in the production cycle are loss of data and poor performance. Loss of production data decreases the monitoring of inventory. The applicable control procedures for loss of data are: backup and disaster recovery planning and restricting access to cost data. The applicable control procedure for poor performance are improved and timelier reporting.