InSource 2017 IIoT Roadshow: Collecting and Moving Data
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Transcript of InSource 2017 IIoT Roadshow: Collecting and Moving Data
Advantech Industrial IoT
IIoT Infrastructure
Peter Bayes
Channel Sales Manager
Cincinnati
Advantech's Mission Enabling an Intelligent Planet Partnering for Smart City & IoT Solutions
2
4
15
21
Manufacturing Sites
Logistics Center
Repair Centers
Countries
Trends
The potential is huge
What is IoT or Industrial IoT?
Internet of Things or IoT is the internetworking of physical devices, embedded with electronics, software, sensors, actuators, and network connectivity that enable these objects to collect and exchange data. The IoT allows objects to be sensed and/or controlled remotely across existing network infrastructure, creating opportunities for more direct integration of the physical world into computer-based systems, and resulting in improved efficiency, accuracy and economic benefit.
Electrical
Energy
Electronic and
IT Systems
What is Industry 4.0?
Water and Steam
Power
Cyber-Physical
2.0 1.0
Progression of
Industry 4.0
Production Optimization
Quality Control
Machine
Automation
Equipment Connectivity
Data Acquisition
Process Visualization
Big Data Analysis
Predictive Maintenance
Business Model
Revolution
ERP/MES Integration
https://www.youtube.com/watch?v=Jg_ImlwISbA&feature=youtu.be
Device Layer, Sensors, Data Acquisition
Control Layer PAC,PC-based, RTU
Network Communication Layer Ethernet Protocols, Wireless, Serial
Computing & Information Layer SCADA, MES/ERP, Cloud Services, Servers, Storage
Visualization Layer Thin Client Browsers, SCADA Nodes, Panel PCs
Network Computing Layer UNO
Industrial IoT Layers
Industrial PC
Motion Drive
Machine Vision
HMI
Robots
Factory Hub
Smart Sensor
Data Center
Smart Manufacturing with IIoT Applications
PLC
Factory Server
Where’s the Value in Smart Manufacturing?
Production equipment can contact maintenance for repairs before production slow down or
equipment failures
Work in process inspections and real time feedback to prevent process variations and out
of control production
Real-time production monitoring to help management optimize plant production and
capacity issues
Equipment data provides energy usage information to help decrease utility bills and alert to
high machine problems related to high energy draws
Monitor machine uptimes/downtimes and whose responsibility means evolutionary
designs
Monitor access to Individual machines, processes, work cells, etc.
Device Layer: I/O & Data Acquisition
Remote I/O
Serial Based
Ethernet Based
Wireless I/O
Analog / Digital / Relay IO
Remote Data Acquisition
Alarming
Water/Waste Water
Environmental
Security/Entry Systems
Attractive Analog point cost
Value • Inexpensive I/O easily added
• Reduced Installation costs
• Communications
ADAM-60XX – Standalone or network I/O controller
– Supports Peer to Peer communication
– Program with up to 16 simple logic rules
Graphic Condition Logic - GCL
– Editable HTML5 / Java Script Web Page
Control Layer: PAC, PC-based, RTU
Graphic Condition Logic
Value • Flexibility
• Inexpensive I/O and control
• Reduced Installation and maintenance costs
• Communications
ADAM-3600 RTU Onboard I/O - 8AI, 8DI, 4DO
LAN, USB, Serial connectivity
Supports wireless connectivity
Multiple Protocols including
Modbus, DNP3, REST
HTML 5 web server
Control Layer: PAC, PC-based, RTU
Value to the Process • Expandable
• Small minimal panel space
• Inexpensive I/O easily added
• Open to any connection
• Aggregating into Wonderware / Excel/ Cloud
Water &
Waste Water
Building
Energy Manage
Power
Generator
Renewable
Energy
Wireless Device Servers
Wise I/O
B+B Wizard I/O
Cellular modems
Network Communication Layer: Ethernet Switches, Device Servers,
Wireless
Value • Industrial design means reduce maintenance
• Wired and Wireless
• Managed and Unmanaged
• Remote locations and machines
• Reduced installation costs
Managed Ethernet Switch -Full L2 Managed functions -Wide Temp range offering (-40~75 Degree)
PoE & PoE+ Ethernet Switch and SFP Accessory -PoE/PoE+ complaint (15.4W&30W) -24Vdc Power-Input
Serial Device Servers & Wireless Access Points - Serial/Modbus to LAN/Wi-Fi for legacy devices
Unmanaged Switch & Media Converter -Compact & Plug and Play -Wide Temp range offering (-40~75 Degree)
EKI-1524 EKI-1522
Industrial IoT Network Communication Layer: Ethernet Switches, Device Servers
UNO Series - Embedded Box PC
Industrial, Fanless, Solid State design
Extended temp ranges
24V DC
Multiple Serial, USB, LAN
Data Concentrator, Data Collector
Monitoring of large portable Batteries the
size of transport container
Automation Controller
Remote Monitoring
Network Computing Layer : UNO
• Treat it like a PLC- No fans
• Reduced maintenance costs
• Cost effective buy what you need
• What application software ?
Value of an Embedded PC
Applications
iDoor Modules for Expandibility
– Digital I/O
– Isolated Serial Communication
– Wifi, GSM, GPS, Bluetooth
– LAN, PoE
– FieldBus Communication
– Storage/CFast modules
Compatibility – UNO Embedded PCs
– TPC Panel Computers
– APAX Controllers
Value – Field installable
– Reduces startup costs
– Maintain same computer
– Reduce spare parts and training cost
Industrial IoT Network Computing Layer : UNO
Value Series TPC-xx51 PPC-3xxx
Wide Screen series
FPM series
“True Flat” Series -T
Vertical Application Series
Fan/Fanless 16:9/4:3 Atom/i3,i5,i7 IP 65/66 -20 to 60C
Visualization Layer: Panel PCs
Value • Real Time Visualization
• Real Time response to quality
• Low Maintenance costs- Reliability
• Selection matches requirement65/66
Flat Panel Monitors Flat Panel Monitors w/LED backlights
4:3 and 16:9
Resistive and Pcap touch screens
15” C1D2 (SS) – FPM-8151H
18
FPM-3000G Series Wide Operating Temp
FPM-5000G Series Industrial Grade Monitor & DP port selection
FPM-2000G Series Entry level Best Choice
FPM-7000T Series True-flat FPM IP66 upgrade
Visualization Layer: Flat Panel Monitors
Value • Selection
• Match the application
• Industrial frameless or Panel Mount
• Low Maintenance costs- Reliability
• Selection matches requirement65/66
Shop-floor KPI Kanban Multi-platform Report
E-Mail Notification
Mobile Message
Alert Notification
Real-time Production Info
Real-time Efficiency Report
Time of SMED KPI Management Report
Demand and Supply Info
Quality Control
Error Code
Visualization Layer: Real-time & Process Data
Industrial Computer Chassis 4U, 2U, Shoebox chassis
Custom assemblies Industrial Motherboard
and Single Board Systems
Flight Simulators
Semiconductor
Water Waste Water Treatment
Automotive Test Stands
Computing and Information Layer
Value • Reduce cost buy only what you need
• Match the requirements
• Custom build servers and IPC
• Tested and approved unit
System Form-factor Slot SBC System Motherboard System
1U Rack-mount System
2U Rack-mount System
4U Rack-mount System
2 Expansion Slots
5 Expansion Slots
13 Expansion Slots
1 Expansion Slots
3 Expansion Slots
7 Expansion Slots
Page 21
Computing and Information Layer
Industrial Grade Server Systems Long Life Cycle boards
0 – 60C Temperature range boards
PCIe Expansion
RAID systems
Xeon CPUs
Hot Swap DPS
Applications Host SCADA/HMI S/W
Vision System Server
Factory Floor Server
Computing and Information Layer
Value • Reduce cost buy only what you need
• Custom build servers
• Load SW and use Third Party Hardware
• Tested and approved unit
Item Advantech Commercial Advantech’s Benefit
Environment Temperature
0~40°C 10~35°C
1. Wider ambient temperature validation to make sure reliability under hash environment.
2. To reduce system shut down or unstable caused by higher ambient temperature.
Vibration 1G 0.25~0.5G Strict vibration test to make Advantech IPC durable and prevent from component dropped when the IPC is used in higher shock environment, likes factory automation.
Legacy I/O support
Yes No Customer is able to install existing legacy I/O card with s/w on Advantech new IPC platform to prevent from re-investment on new I/O cards.
Technical support High Medium to Low Professional AE to help customer resolve technical problems for shortening customer’s development schedule..
Longevity 5~7 years 2~3 years 1. Eliminate system upgrade every year 2. Low Total Cost of Ownership, including system certification cost and customer RMA service material preparation
Revision Control Yes No 1. Reduce product validation during product life cycle 2. Avoid compatibility issue happened by engineer changes.
Page 23
Computing and Information Layer- Industrial
Wonderware/Cloud
• Open Interface for Cloud Dashboard
Monitoring & Big Data Analysis
• Precaution Alarm for Equipment
Preventive Maintenance
• Monitor all fieldbus-connected motion
device states
Unified Data Tag of Communication Comprehensive Data Acquisition Multiple Protocols Transfer
WebAccess/APP
• PLC Profile
• Data Monitoring
• Distributed I/O data
System
Computing
System
Computing
(Option)
(Option)
Fieldbus
PLC
Fieldbus
Distributed I/O
Fieldbus
PLC
System
Computing Fieldbus
PLC
Servo Motor
IIot Architecture Overview with Insource Solutions
IIot Architecture Overview with Insource
Historian
Levels 1 to 4
EKI Switches Redundant Ring Managed
PLC Remote I/O PROFINET – GE, Siemens Ethernet/IP – Rockwell Modbus - All
PLC ADAM-6100 APAX
Server Room Plant Floor
Thin Client- ACP
FPM Monitors
EKI Switches Unmanaged
WebOP Local interface
Historian
Video Wall
Single Display Or
Multi Display
InTouch or Runtime UNO Computers
Medium 5K-20K I/O
Large > 20K I/O
Small 1-5K I/O
Terminal Server(s)
TPC and PPC 15”, 17” & WS
Galaxy Repository (GR)
Archestra Object Server(s) (AOS)
InTouch ME
InTouch Runtime or InTouch ME
Web Portal
InTouch Runtime TSE No software installed Application Server Historian Server Information Server
PLC ADAM-6100 APAX
Successful IIot Implementation
Questions?
Asia-Pacific 2012 Standalone Boards
World Market Share Industrial PCs Estimates for IPCs, 2014 $ Revenue
Supplier
Advantech
Siemens
Beckhoff
Kontron
American Industrial Systems
Other Suppliers
Ranking
1
2
3
4
5
Advantech IPC WW Market Share
%
29.0%
9.0%
6.0%
5.5%
4.5%
46.0%
29%