INSIGHTqc™ Controller

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When trying to achieve simple manufacturing goals in a complex manufacturing world, taking control of and understanding the fastening process doesn’t have to be complicated. The new Ingersoll Rand® INSIGHTqc™ is different, by design. The INSIGHTqc™ controller is designed to be easy to use, easy to integrate, and provide a common platform to meet the global assembly needs of our customers. This controller offers advanced tightening control and a simple user experience to improve efficiency on production lines, and get the job done right, first time, every time.

The web-based software eliminates device dependencies and enables full programming capability with any device that can run an Internet browser, including smart phones, tablets or computers. The INSIGHTqc™ controller is easy to integrate with the manufacturing line, provides flexible logic controls for job sequencing, and helps reduce line rebalancing costs through a simple and intuitive user interface.

Simply Insightful

SIMPLE FLEXIBLE CAPABLE

WHY DO I CARE?

WHAT DOES THIS MEAN TO

ME?

HOW DOES INGERSOLL RAND

OFFER THIS?

EXPERTS NOT REQUIRED

EASILY IMPLEMENT

CHANGE

MEET YOUR REQUIREMENTS

yy Save on selection, training and installation costsyy Reduce errors and downtimeyy Remove user dependencies

yy Reduce line rebalancing costsyy Easy line integrationyy Remove device dependency

yy Get the job right, first time, every timeyy Assurance via traceabilityyy Optimize your productivity

yy Intuitive, Visual Programming Interfaceyy Plug and Play Accessories

and Protocolsyy Backwards Capabilityyy Integrated Backup and

Recoveryyy Bundled Controller Optionsyy Context Specific Integrated

HELP

yy Web Based programming use any operating system via any browseryy Meets current industry

communication needsyy Adjustable to meet any

tightening control requirementsyy Integrated logic controlsyy Easy hardware and software

upgrades

yy Touch Screen Interfaceyy Industry leading cycle data

storageyy Robust audit and system logsyy Advanced tightening strategies

and featuresyy Onboard diagnosticsyy Integrated statistical process

controlsyy Preventative maintenance

alarmsyy Configurable email alerts

Bottom line, the INSIGHTqc™ controller is a Simply Insightful solution.

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Capabilities

Software CapabilityStandard F M FM Standard F M FM

Embedded Software y y y y License Update y y y yHome Screen y y y y License Activate y y y y

JOB Setup y y y y Date & Time Settings y y y y

PSET Setup y y y y System Initialization y y y y

Multiple Tightening Strategies y y y y Spindle

Management y y y y

Quick Programming y y y y IP Address Settings y y y y

Advanced Programming y y y y Email Alerts y y y y

Cycle Results y y y y Digital IO Settings y y y y

JOB Results y y y y EOR Data Out y y y yAudit Log y y y y Barcode y y y y

Event Log y y y y User Management y y y y

System Diagnostics y y y y System Logs y y

Tool Diagnostics y y y y Fieldbus Diagnostics y y

Digital IO Diagnostics y y y y Fieldbus Settings y yStatistics Settings y y y y Ethernet IP y yStatistics Summary y y y y ProfiNet y yStatistics Alarm Settings y y y y ProfiBus y y

Statistics Alarm Summary y y y y DeviceNet y y

Backup and Restore y y y y MES Protocols Settings y y

Firmware Update y y y y Open Protocol y y

Preventative Maintenance Alarms y y y y ToolsNet y y

Tool Calibration y y y y VW XML 2.1 y yFactory Reset y y y y Nissan Serial EOR y yNetwork System Discovery y y y y

Statistical Process ControlStatistic Status Description

Mean Statistical average - used to derive the central tendency of the tightening data of a particular PSET

Capability Calculated as (6* sigma / Mean) * 100 on a particular PSET

Pass % Indicates the % of the cycles that have a cycle result of PASS from the sample population of a particular PSET

Fail % Indicates the % of the cycles that have a cycle result of FAIL from the sample population of a particular PSET

Mean Shift Calculated as: MEAN Result Value - TARGET Result Value for a particular PSETRange Calculated as: MAX Result Value - MIN Result Value of a particular PSET. Standard Deviation (σ) The calculated standard deviation (σ) of the Result Value of a particular PSET.

PP Process Performance, calculated as: (USL - LSL) / (6 * σ)CAM Calculated as: (USL - USL) / (6* (W / d * S))

PPK Process Performance Index, Calculated as: MIN (( MEAN - LSL) / (3 * σ) OR (USL - MEAN) / (3 * σ)

SLOPE A HIGH LIMIT

SLOPE A LOWLIMIT

Gradient/ Slope Analysis

Torque/Angle Control

Prevailing Torque

Stick Slip Detection

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Specifications

WHITEBOARD AND QR CODE

INTEGRATED WALL MOUNT

INTEGRATED CARRYING HANDLE

POWER INDICATOR

7” FULL COLOUR TOUCH SCREENyy PM alarms, Tool statusyy Result, Target & Monitored valueyy Network connection statusyy Traceyy Date and Time

SYSTEM INDICATORSyy Factory Connectionyy Wireless Connection (future)

yy Link Statusyy Fault Detected

TOOL CONNECTOR

GFI TEST BUTTON

USB 2.0 PORTS (4)

IP RESET BUTTON

ETHERNET PORTS 10/100 & 10/100/1K

FIELDBUS CARD SLOT

6 POSITION CONNECTOR

POWER ENTRY MODULE

WARNING LABEL̀

POWER ON/OFF SWITCH

GFI/20 AMP CIRCUIT BREAKER

1. +24V2. 24VCOM3. E-STOP

4. E-STOP COM5. HIGH SPEED STOP6. HIGH SPEED STOP COM

SSD HARD DRIVE

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HardwareWeight (Kg) 5.6Volume (dm3) 10.9Colour Touchscreen 7 inchEthernet Port (10/100) 1Ethernet Port (10/100/1K) 1USB 2.0 Ports 4Hot Swap Tools YBoot Time (seconds) 40Voltage / Current Requirement 230V / 8AIP Rating (mounted vertically) IP52Onboard Circuit Breaker YIntegrated E-Stop YSoftwarePC Software Not RequiredPC License Not RequiredNumber of JOBs 256Number of PSETs (per JOB) 256Number of Steps (per PSET) 31Logic Rules for JOB Sequencing YBarcode function: USB, Serial, Ethernet YManual Barcode Entry Option YTubenut Controls (Configurable modes) YNumber of Configurable User Logins UnlimitedQuick Programming Mode YAdvanced Programming Mode YUnrestricted programming function from controller screen YUnrestricted remote programming from any device via any authorized browser YEmbedded, Context-Specific Help YEmail Statistics Alarms Direct From Controller* YEmail Preventative Maintenance Alarms Direct from Controller* 5Multi-language Support YOnboard Tool Diagnostics Y* Requires proper authorization and network settings by plant IT Administrator for each controllerOnboard Data StorageRemoveable SSD Hard Drive that stores ALL settings and data YComplete controller settings and data recovery through SSD swap YTightening Results 50,000Tightening Curve 50,000Tightening curve displayed on Home screen of controller YAudit Log 50,000Event Log 50,000System Log 50,000Full Backup and Restore Function (USB or from computer/Tablet) YConnectivityFieldbus OptionsEthernet IP, ProfiNet , ProfiBus, DeviceNetMES Protcool OptionsOpen Protocol, Toolsnet, VW XML 2.1, Nissan Serial EOR, IR Ethernet EORSupported LanguagesEnglish, French, German, Italian, Spanish, Czech, Russian, Portuguese, Polish, Simplified Chinese

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Controller Models

SYSTEM OPTIONS FIELDBUS OPTIONS MES OPTIONS

Model Series Display Power Hardware Ethernet/IP ProfiNet ProfBUS DeviceNET IR Ethernet EOR

Open Protocol ToolsNet

VW XML 2.1

Nissan SerialEOR

QCD31 QC Display 230V AC Standard y

QCD31-F QC Display 230V AC Standard y y y

QCD31-M QC Display 230V AC Standard y y y y y

QCD31-FM QC Display 230V AC Standard y y y y y y y

QCD32-F QC Display 230V AC Standard + ProfiBUS Card y y y y

QCD32-FM QC Display 230V AC Standard + ProfiBUS Card y y y y y y y y

QCD33-F QC Display 230V AC Standard + DeviceNet Card y y y y

QCD33-FM QC Display 230V AC Standard + DeviceNet Card y y y y y y y y

DC Electric Nutrunners

The INSIGHTqc™ Controller is 100% compatible with our QE and QM tools. With the INSIGHTqc™, these tools will have 50K tightening records and 50K tightening traces – compared to 10 to 30K in competitors’ products – which will let users understand all facets of the tightening process – torque, angle, time and date.

QE2 Series DC electric nutrunners

ToolActivation

Mounting OutputBodyStyle

QE

Series Drive

T = TriggerL = LeverP = Trigger + PushS = Push to StartC = Remote Start

P = Standard GearcaseF = Flanged Gearcase

Motor MaximumTorque (Nm)

2 Inline 002 003005007010

Angle 003005007010015

AngleA1 = Size 1 AngleheadA3 = Size 3 Anglehead

Inline / Pistol10 = Pistol Solid11 = Push to Start, Trigger + Push30 = 50 mm Spindle, no float32 = 50 mm Spindle, 19 mm float

MotorM000 = Motor (Inline, Pistol)

Q04 = 1/4” Quick ChangeH04 = 1/4” Internal HexS04 = 1/4” SquareS06 = 3/8” Square

2 T S PQE 010 11 S04

A = AngleS = InlineT = Inline (Push to Start)P = Pistol

QE Series DC electric nutrunners

ToolActivation

Mounting OutputBodyStyle

QE

Series Drive

T = TriggerL = LeverE = Extended LeverP = Trigger + PushS = Push to StartC = Remote Start

P = Standard GearcaseF = Flanged GearcaseR = Reaction BarB = Bolt on Flange, 1pc.J = Bolt on Flange, 2pc.

Motor MaximumTorque (Nm)

4 68

QE4 QE6 QE8 Angle Angle Angle 013 030 065 020 040 070 027 055 090 034 080 115 150 225 400

Inline Inline Inline 010 020 055 015 028 070 020 033 090 025 050 150 230

AngleA2 = Size 2 AngleheadA4 = Size 4 AngleheadA5 = Size 5 AngleheadA6 = Size 6 AngleheadA7 = Size 7 AngleheadA8 = Size 8 Anglehead

Inline / Pistol10 = Pistol Solid11 = Push to Start, Trigger Permit20 = 50 mm Spindle, no float21 = 50 mm Spindle, 19 mm float41 = 100 mm Spindle, 19 mm float61 = 150 mm Spindle, 38 mm float81 = 200 mm Spindle, 38 mm float62 = 150 mm Spindle, 50 mm float82 = 200 mm Spindle, 50 mm float02 = 250 mm Spindle, 50 mm float22 = 300 mm Spindle, 50 mm float

Q04 = 1/4” Quick ChangeH04 = 1/4” Internal HexS04 = 1/4” SquareS06 = 3/8” SquareS08 = 1/2” SquareS12 = 3/4” Square

4 A T PQE 013 A2 S04

A = AngleS = InlineT = Inline (Push to Start)Z = OffsetM = MotorP = Pistol

QE2PT003P10Q04 QE2AL003PA1S04

QE2SL005P10Q04QE4SC010B21S06

QE6ZC020P52S06

QE8AT065PA5S08

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Standard USB Accessories

Tool Cables(3m) (6m) (10m)

DC Tool CablesTool Cable (QE2) CPS2-CORD-3M CPS2-CORD-6M CPS2-CORD-10M

90° tool cable (QE2)** - CPS2-CORD-6M-90 -

Tool cable (QM, QE4/6/8) GEA40-CORD-3M GEA40-CORD-6M GEA40-CORD-10M

90° tool cable (QM, QE4/6/8)** GEA40-CORD-3M-90 GEA40-CORD-6M-90 GEA40-CORD-10-90

(10m) (20m) (40m)DC Tool Extenson CablesExtension cable GEA40-EXT-10M GEA40-EXT-20M GEA40-EXT-40M

(1,25m) (2m) (3m)90 extension cable*** GEA40-INT-01 GEA40-INT-04 GEA40-INT-08

** 90° on tool side.*** 90° on controller side. Extension cable requires a tool cable. Other lengths available.

USB to Serial AdapterQC-ADPT-1yy For RS232 connection.

Bar Code Scanners QC-BC-SCAN-WL WirelessQC-BC-SCAN-1 Wired-Heavy DutyQC-BC-SCAN-2 - Wired-Light Duty

Socket TrayQC-SKTRyy 4 Positions.

The INSIGHTqc™ Controller provides optimal flexibility with the range of plug in accessories to maximize pro-ductivity for your manufacturing line. A variety of cables and extension cables are available to customize your production setup.

Bit TrayIC-BIT-8yy If a bit tray is needed order IC-BIT-8, IC-19PIN-

10M & QC-DIO-8CH.

DIO BoxQC-DIO-8CHyy 8 Inputs/8 Outputs with

behavior assignable. In-build 24V power supply.

Light TowerQC-TL-4yy 4 LEDs : Red, Orange, Green,

Blue.

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Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to change without notice or obligation.

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