INSERT GRADES A - KYOCERA Precision Tools, Inc. · PDF file · 2015-12-29INSERT...

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Transcript of INSERT GRADES A - KYOCERA Precision Tools, Inc. · PDF file · 2015-12-29INSERT...

  • A1

    INSERT GRADES

    A1 - A17SUMMARY OF INSERT GRADES A1 - A5

    TURNING A2

    GROOVING / CUT-OFF / THREADING A3

    DRILLING / MILLING A4

    INSERT SELECTION TABLE A5

    INSERT GRADES A6 - A17

    PVD COATED CARBIDE (Turning) A6

    PVD COATED CARBIDE (Mill ing & Drill ing) A8

    CVD COATED CARBIDE A10

    CERMET A12

    PVD COATED CERMET A12

    CARBIDE A14

    CBN A15

    PCD (Polycrystaline Diamond) A16

    GRADE PROPERTIES A17

    A

  • A2 800.823.7284Visit us online at KyoceraPrecisionTools.com

    J

    THRE

    ADIN

    G

    L

    SOLI

    D EN

    D M

    ILLS

    M

    MIL

    LING

    P

    SPAR

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    RTS

    R

    TECH

    NICA

    L

    T

    INDE

    X

    E

    TURN

    ING

    G

    GRO

    OVI

    NG

    B

    INSE

    RTS

    H

    CUT-

    OFF

    C

    CBN

    & PC

    D

    F

    BORI

    NG

    A

    GRA

    DES

    SUMMARY OF INSERT GRADES TURNING

    Workpiece Material Non-Ferrous(Aluminum / Non-Ferrous Metals / Non-Metals)

    Heat Resistant Alloys(Inconel / Titanium)

    Hard Materials(Hardened Steel / Chilled Cast Iron)

    Powdered Steel

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

    Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30

    Coa

    ted

    Car

    bide

    CA Series

    PR Series

    MEGACOAT(PR Series)

    MEGACOAT NANO(PR Series)

    Cermet

    CBN

    MEGACOAT

    Carbide

    PCD

    CA6515

    CA6525

    PR1125

    KBN510

    KBN525

    KBN05MKBN10MKBN25MKBN30MKBN35M

    PR930

    TN6010

    TN60

    KBN65M

    KBN70M

    PR1305PR1310

    PR1535

    PR1325

    SW10

    SW25

    KW10

    KPD001

    KPD010

    KPD001

    KPD010

    KW10

    SW05

    Workpiece Material Steel(Carbon Steel / Alloy Steel)

    Stainless Steel & Cast Steel Cast Iron(Gray Cast Iron / Nodular Cast Iron)

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

    Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

    Cer

    met TN Series

    MEGACOAT(PV Series)

    MEGACOAT NANO(PV Series)

    Coa

    ted

    Car

    bide

    CA Series

    PR Series

    MEGACOAT(PR Series)

    MEGACOAT NANO(PR Series)

    Carbide

    CBN

    TN6010

    TN60

    TN6020 TN6020

    TN60

    TN90

    CA5505

    CA510

    CA515

    CA525

    CA530

    CA5515

    CA5525

    CA5535

    TN90

    CA6515

    TN6010

    TN620

    TN60

    CA4505

    CA4515CA6525

    PV7010PV7025

    PV720

    PV7010

    PV7025

    PV7005

    PR930

    PR1005

    PR1025

    PR1115

    PR930

    PR1025

    PR1125

    PR1225

    PR1425PR1535

    PR1225

    KW10

    KBN60M

    PR1425PR1535

    TURNING

    http://www.kyoceraprecisiontools.com

  • A3800.823.7284Visit us online at KyoceraPrecisionTools.com

    J

    THREADING

    L

    SOLID END M

    ILLS

    M

    MILLING

    P

    SPARE PARTS

    R

    TECHNICAL

    T

    INDEX

    E

    TURNING

    G

    GRO

    OVING

    B

    INSERTS

    H

    CUT-OFF

    C

    CBN & PCD

    F

    BORING

    A

    GRADES

    SUMMARY OF INSERT GRADES GROOVING / CUT-OFF / THREADING

    Workpiece Material Non-Ferrous(Aluminum / Non-Ferrous Metals / Non-Metals)

    Heat Resistant Alloys(Inconel / Titanium)

    Hard Materials(Hardened Steel / Chilled Cast Iron)

    Powdered Steel

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

    Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30 01 10 20 30

    Coa

    ted

    Car

    bide

    PR Series

    MEGACOAT(PR Series)

    Carbide

    CBN

    PCD

    KW10

    GW15

    KPD001

    KPD010

    KW10

    KPD001

    KPD010

    KBN510

    KBN525

    PR930

    PR1215

    PR1225

    KBN570

    GW15

    Workpiece Material Steel(Carbon Steel / Alloy Steel)

    Stainless Steel & Cast Steel Cast Iron(Gray Cast Iron / Nodular Cast Iron)

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

    Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

    Cer

    met

    MEGACOAT(PV Series)

    TN Series

    TC Series

    Coa

    ted

    Car

    bide

    CR Series

    PR Series

    MEGACOAT(PR Series)

    MEGACOATNANO

    (PR Series)

    Carbide

    TC40N

    TC60M TC60M

    TN6020 TN6020

    TC40N

    TN90

    CR9025

    PR660

    PR915

    PR930

    PR1025

    PR1115 PR1115

    TN90

    CR9025

    PR660

    PR915

    PR930

    PR1025

    KW10

    GW15

    PR1215 PR1215

    PR1225 PR1225

    PR1215

    PR905

    PV7040 PV7040

    PR1425PR1425

    GROOVING / CUT-OFF / THREADING

    PR1535

    http://www.kyoceraprecisiontools.com

  • A4 800.823.7284Visit us online at KyoceraPrecisionTools.com

    J

    THRE

    ADIN

    G

    L

    SOLI

    D EN

    D M

    ILLS

    M

    MIL

    LING

    P

    SPAR

    E PA

    RTS

    R

    TECH

    NICA

    L

    T

    INDE

    X

    E

    TURN

    ING

    G

    GRO

    OVI

    NG

    B

    INSE

    RTS

    H

    CUT-

    OFF

    C

    CBN

    & PC

    D

    F

    BORI

    NG

    A

    GRA

    DES

    SUMMARY OF INSERT GRADES DRILLING / MILLING

    Workpiece Material Steel(Carbon Steel / Alloy Steel)

    Stainless Steel & HRA Nickel-based Alloys

    Cast Iron(Gray Cast Iron / Nodular Cast Iron)

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

    Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

    Cer

    met

    PR Series

    MEGACOAT(PV Series)

    Carbide

    PR905PR660 PR660

    PR1230

    PR1225PR1210

    PR1225

    Workpiece Material Non-Ferrous(Aluminum / Non-Ferrous Metals / Non-Metals)

    Heat Resistant Alloys(Titanium / Titanium Alloys)

    Hard Materials(Hardened Steel / Chilled Cast Iron)

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

    Classification N01 N10 N20 N30 S01 S10 S20 S30 H01 H10 H20 H30

    Coa

    ted

    Car

    bide

    PR Series

    MEGACOAT(PR Series)

    Carbide GW15 GW15

    PR1230

    Workpiece Material Steel(Carbon Steel / Alloy Steel)

    Stainless Steel & Cast Steel Cast Iron(Gray Cast Iron / Nodular Cast Iron)

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing

    Classification P01 P10 P20 P30 P40 M01 M10 M20 M30 M40 K01 K10 K20 K30

    Cer

    met

    TN Series

    Car

    bide

    CA Series

    PR Series

    MEGACOAT(PR Series)

    MEGACOATNANO

    (PR Series)

    Carbide

    PR830

    TN100M

    PR830PR1025

    PR1510

    TN100M

    PR1225

    PR1525

    PR1210PR1230

    PR1525

    PR905

    PR1225

    Workpiece Material Non-Ferrous(Aluminum / Non-Ferrous Metals / Non-Metals)

    Heat Resistant Alloys(Ni-Base)

    Heat Resistant Alloys(Titanium / Titanium Alloys)

    Hard Materials(Hardened Steel / Chilled Cast Iron)

    Cutting Range Finishing Roughing Finishing Roughing Finishing Roughing Finishing Roughing

    Classification N01 N10 N20 N30 S01 S10 S20 S30 S01 S10 S20 S30 H01 H10 H20 H30

    CA Series

    Coa

    ted

    Car

    bide

    PR Series

    MEGACOAT(PR Series)

    MEGACOATNANO

    (PR Series)

    Carbide

    PCD

    PR905

    CA6535

    KW10KW10

    GW25

    KPD001

    KPD230

    GW25

    KPD001

    KPD230

    PR1210

    PR1535PR1535

    DRILLING

    MILLING

    CA6535

    PR905

    PR1210

    http://www.kyoceraprecisiontools.com

  • A5800.823.7284Visit us online at KyoceraPrecisionTools.com

    J

    THREADING

    L

    SOLID END M

    ILLS

    M

    MILLING

    P

    SPARE PARTS

    R

    TECHNICAL

    T

    INDEX

    E

    TURNING

    G

    GRO

    OVING

    B

    INSERTS

    H

    CUT-OFF

    C

    CBN & PCD

    F

    BORING

    A

    GRADES

    SUMMARY OF INSERT GRADES INSERT SELECTION TABLE

    Applications CuttingRange

    P M K N S HPowdered

    MetalSteel Stainless Steel Cast Iron Non-ferrous MetalsHeat-Resistant

    Alloys Titanium Alloys Hard Materials

    Bac

    k Tu

    rnin

    g

    Large

    Cut

    ting

    Dia

    .

    TC60M

    PR1005 PR1025 KPD001 PR1025 KPD001 PR1425

    PR1025 PR1225 KW10 KW10 PR1225 KW10 - PR930

    PR1225 PR930

    PR1425

    Small PR930

    Exte

    rnal

    and

    Inte

    rnal

    Tur

    ning

    Large TN6010

    Cut

    ting

    Dia

    .

    TN6020 TN620

    TN60 TN60

    PV7010 PV720 CA6515

    PV720 PV7025

    PV7025 CA6515 KBN60M KPD001 CA6525 KPD001 KBN05M TN6010

    CA5515 CA6525 CA4505 KPD010 PR1125 KPD010 KBN10M TN60

    CA5525 PR1025 CA4515 KW10 PR1305 KW10 KBN25M KBN65M

    PR1005 PR1225 KW10 PR1310 SW05 KBN30M KBN70M

    PR1025 PR1125 PR1325 SW10 KBN35M PR930

    PR1425 PR930 SW25

    PR1225

    Small PR930

    Cut

    -Off

    Depends on workpiece material

    - -PR1025 PR1025 KW10 KW10 KW10 KW10

    PR1225 PR1225 PR1025

    Gro

    ovin

    g

    Glossy Finish TC40N TC40N

    TN90 TN90

    PR930 PR915 PR905 KPD001 PR915

    CR9025 CR9025 PR1215 KW10 KW10 KPD001 KBN510 TC40N

    PR1115 PR1115 KW10 GW15 PR1115 KW10 KBN525 PR930

    PR1025 PR1025 GW15 PR1225

    PR1215 PR1215

    Stable Cutting PR1225 PR1225

    Thre

    adin

    g

    Glo