INNOVATORS OF MANUFACTURING TECHNOLOGY...

28
INNOVATORS OF MANUFACTURING TECHNOLOGY established 1947

Transcript of INNOVATORS OF MANUFACTURING TECHNOLOGY...

INNOVATORSOF MANUFACTURINGTECHNOLOGY

established 1947

INNOVATIONTHROUGHOUT THE YEARS.

2275 East Ganley Road | Tucson, Arizona 85706 | t 520.294.3126 | f 520.294.8180 | www.caid.com

General Information

CAID Industries specializes in diversification. The extraordinary variety of the work we perform attests to the can-do attitude that permeates our organization. Materials we work with range from stainless steel, titanium, and duplex steels, to structural fiberglass, copper, plastics, and mesh. Projects encompass a wide range including industrial pressure vessels, architectural challenges, barges, hoisting equipment, and much more. Our client base is truly international with products shipping to South America, Australia, Canada, Mexico, and other destinations. Our range of capabilities includes design/build responsibility, field erection services, custom fabrication to customer standards, large scale manufacturing, and extensive mining technology and services. Let us put our capabilities to work for you.

Campus 25 Acres | 196,500 sq.ft.

• Main Office & Fabrication Shop | 52,000 sq.ft.• Mining Technology & Services | 28,200 sq.ft. • Manufacturing Building | 52,200 sq.ft. • Heavy Fabrication Building | 27,000 sq.ft. • Paint & Sandblasting | 19,600 sq.ft. • 2 Material Storage Buildings | 17,500 sq.ft.

Capabilities• 4 CNC Lasers (two at 6000 watt) & 1 CNC Plasma Cutter• 14 Overhead Shop Cranes, up to 30 Ton • 4 Plate Rolls including 1/2” x 10’ wide • 15 CNC Press Brakes including 500 Ton capacity• Two Mobile Cranes, up to 40 Ton• 24 Forklifts including 36,000# capacity• 28-gauge through 2” plate• CNC Drilling• CNC Forming• ASME Pressure Vessel Shop• Dissimilar Metal Welding• Robotic Welding• Orbital Welding• Submerged Arc Welding• MIG & TIG Welding• Shearing• Angle & Bar Rolling• Sandblasting & Painting• Repairs & Refurbishing• Complete Machine Shop• Faro Laser Tracker and Faro Arm• Field Installation Services

Certifications• ASME Sec VIII Div 1• AISC Building Fabricator• AISC Bridge Fabricator• AISC Bridge Component Manufacturer• AISC Sophisticated Paint Endorsement• AISC Fracture Critical Welding Endorsement• ISO 9001:2008 Cathode Fabrication Facility

38 Foot Tall Bay with 60 Ton Dual Lift

State of the Art Inspection Tools

Robotic Welding Systems

4 CNC Lasers (Two New 6000 Watt Bystronics)

Her Secret Is Patience, Janet Echelman, Phoenix

This free-flowing sculptural net hangs from a tensioned structure of tubular steel rings, cables and poles. The net rises from 38 feet to 98 feet in the air. It tapers from 100 feet to about 15 feet in width. The largest support pole is 145 feet in height.

The rings are suspended 90 feet above the ground and are connected to each other by a star pattern of 1-inch diameter steel cable. The outer ring is fabricated from 16-inch diameter pipe and the inner ring is fabricated from 12-inch diameter pipe. The larger ring is approximately 100 feet across and the smaller ring 30 feet across.

It requires a great deal of experience to support and guide the creative process so that innovators and artists sense that their vision is being nurtured. The inherent tension between budgets, ambitions, and quality demands flexibility supported by engineering to create realistic options resulting in stunning projects.

CAID has the depth, experience, and aptitude to assemble the talent necessary to complete the most demanding architectural or artistic feature.

A

DesignBuildArtistic

Architectural

Pipe Sculpture, Phoenix

Paolo Soleri Bridge, Scottsdale

Louise Bourgeois’ Mirror, Phoenix Convention Center108 ft-Long Anodized Aluminum “Paper” Airplane, Scottsdale

FabricationArchitecturalElements

The University of Arizona recognized the need to create an extraordinary structure to complement their new BioMedical Research Building both aesthetically and functionally. The ramada structure, which CAID fabricated and installed, is located 90’ in the air and covers an area ¾ of an acre with stainless steel mesh. The mesh significantly reduces the summer heat striking the courtyard, while the louver configuration allows a breeze to pass through. Trusses span in excess of 180’ and were shipped to the jobsite in halves for field welding prior to installation.

“Wavelength” Bus Shelter, Scottsdale

Beargrass Signage

The University of Arizona Ramada Structure, Tucson— Detail of Ramada

Transit Stations, Las Vegas

Architectural A

“Wavelength” Bus Shelter, Scottsdale

Horseshoe Gate, Scottsdale

Sports Complex Signage

Border Security Gate, Nogales“Tributary Wall” Roadway Art, Scottsdale

Beargrass Signage Decorative Stage, Tucson

MunicipalProjects

Handrails and Divider, Tucson AirportHummingbird Sanctuary Park, Scottsdale

Custom Perforated Panels, Tucson Airport

Transit Stations, Las Vegas

Scott Avenue Gateway, Tucson

Highway Pedestrian Fencing, Willcox

Sundial Sculpture, Tucson

Terminal Elements, Tucson Airport

Architectural A

Highway Pedestrian Fencing, Willcox

Sundial Sculpture, Tucson

Louvered Building Facade, University of Arizona

Custom Benches, University of Arizona Butterfly Sculpture, Tucson Bus Shelters, Laveen

Terminal Elements, Tucson Airport

The desire of municipalities to create public spaces that are both functional and aesthetic has resulted in challenging, yet rewarding projects, which must address public safety, minimize maintenance, and provide value, all while portraying quality and innovation. CAID has extensive experience in assisting public works projects to navigate the difficult road from concept to completion. Attention to detail and extensive planning is critical to achieving functional results and maintaining budgets. From transit stations to modular intersections, to significant works of public art, CAID has the knowledge and resources necessary to support the unique requirements of successful municipal projects.

DesignBuildIndustrial

Four 220,000 lb Floating Pump Barges, Antamina Project, Peru

Stainless Food Processing ComponentsNuclear Storage Canister Handling Equipment, Hanford, WA Hazardous Waste Disposal System

Aircraft Evacuation Slide Test Fixture

Functional design requires the integration of theoretical analysis with practical know-how. The growing trend toward design-build and project-management contracts recognizes this value. CAID is heavily involved in major industrial projects around the world and we look forward to contributing our expertise to your demanding project.

Industrial

FabricationIndustrial

Shipping Box for 8.4 meter Telescope Mirror

I

The University of Arizona produces the largest glass telescope mirrors in the world. CAID Industries supports this effort in multiple ways, including fabrication of shipping boxes, test towers, polishing cells, and more. This extremely specialized work requires demanding tolerances, sophisticated inspection, and extremely flat weldments.

CAID builds pressure vessels, tanks, hoppers and ducting for a variety of worldwide industries and applications. They can be designed and fabricated to ASME Section VIII Div 1 specifications.

We can meet the needs of any industrial project:• Engineering available when required• Corrosion resistant materials including exotics, SS, Duplex SS, Hastelloy, Monel, Titanium, etc.• More than 50 ASME certified welders on staff and over 100 certified ASME weld procedures• Sub-Arc and Semi-Automatic Welding

We can complement your design with the following software:• API 650 and ASME vessel analysis software• RISA (Rapid Interactive Structural Analysis)• AutoCAD, SolidWorks, Inventor, PD3D, CADWorx, and more

Polished Stainless Steel Process Vessels

Alloy Cross-over Duct

Stainless Steel Air-to-Air Heat Exchanger

Telescope Mirror Polishing Frame

Industrial I

FabricationIndustrialPlantWorkIn addition to ASME and ISO certifications, CAID maintains the following AISC certifications: Building Fabrications, Bridge Fabricator, Bridge Component Manufacturer, Sophisticated Paint Endorsement, and Fracture Critical Endorsement.

Alloy Cross-over Duct

Stainless Steel Air-to-Air Heat Exchanger

Telescope Mirror Polishing Frame

Large Pipe Headers

High Pressure Process Piping

DesignBuildIndustrialWhen a new steel mill was to be built outside Phoenix, CAID Industries was called on to produce 12’-diameter ducting, 16’-diameter stacks, and duct breaches for the air pollution control system. The duct design provided by CAID was efficient and economical, enhancing the environmental controls on this large project.

Design Build DB

FabricationIndustrialPlantWork

Large ASME Process VesselSkid-Mounted Switchgear Enclosures with Hoisting Frames for Shipment to South America

Mechanical Assembly Kiln DryerJacketed Monel Fluorine Cells

Stainless Steel Fabrication Bay with 2205 Duplex Stainless Steel ASME Vessels and 316L API 650 Tanks

Industrial

Skid-Mounted Process Equipment

I

“Quality is foremost in all our business activity. Continuous quality improvement is essential to customer satisfaction and our ongoing success.”

Skid-Mounted Electrical Enclosures Designed for Hard Duty Mine Site ApplicationsHigh Volume Pump Inlet

Exhaust Stack with Monitoring Platforms SXEW Plant, Tanks, Mixer Settlers, and Process Piping

Stainless Steel SXEW Process Tanks

Cement Transportation Trailer for Oilfield Applications

Twin Screw Heated Conveying Vessel2205 Duplex Stainless Steel ASME Process Vessels

Industrial

FabricationIndustrialPlantWork

I

Polished Stainless Steel Vessels

CAIDManufacturingWhether you require prototype development or full scale, high volume production, CAID Industries has the resources and desire to support you long term. Our ISO program can be tailored to the specific requirements of your product, or we can develop project specific Quality Procedures to assure reliable compliance with your requirements.

This state of the art robotic system provides dual station work cells for high volume manufacturing operations. Lincoln Robotic Weld System 55120” x 60”2000 # capacityDual head and tailstockCoordinated motionTouch sensingThru-arc sense trackingIR 2D vision guidance.

Humvee Armor Kits

Custom Jigging Insures Quality

Manufacturing

Orbital WeldingProcess Pipe Welding

Process Piping Orbital Welding

Solar Tracker SupportsHumvee Armor Kits Repetitive Manufacturing, Small Parts

Custom Jigging Insures Quality Repetitive Manufacturing, Small PartsHumvee Armor Kit

Manufacturing

Copper Column Cells

Solar Array Tracking Frames Truck Mounted Tank/Housing AssemblyControl Boxes

Electrical Enclosures Dust Collection DuctingTruck-Mounted Insulated Tanks

Military Applications MA

MilitaryApplicationsWorkCAID Industries clearly recognizes that military projects require an elevated level of attention due to the life and safety aspect of every item produced. Continuous quality inspection of armored plate hardness, uniformity of fit and function, knowledge of strength of materials, PPAP

procedures and innovative design are all necessary to make this work suitable for military standards. CAID has successfully implemented robotic welding of armor plate, high volume manufacturing processes, and extensive CARC painting facilities that meet rigid military specifications.

Fiberglass Support Structure Gun Carts

Humvee Armor Kits

Humvee Armor Kits

Vehicle PositionerElectronics Proving Ground

MiningTechnology&Service• ISO 9001:2008 Certified Facility• SX EW Tank House & Refinery Services• Cathode Maintenance & Repair Programs• New Cathodes: Titanium, Stainless Steel, Copper & Exotic Alloys• CAID Cathodes are No.1 in electrical efficiency and repairability with over 1.5 Million in service worldwide• ASME BTH-1 and ASME B30.20 Lifting Devices Designed and Fabricated • Design Build & Build to Print Services for all your mine service needs

MiningTechnology&Service• ISO 9001:2008 Certified Facility• SX EW Tank House & Refinery Services• Cathode Maintenance & Repair Programs• New Cathodes: Titanium, Stainless Steel, Copper & Exotic Alloys• CAID Cathodes are No.1 in electrical efficiency and repairability with over 1.5 Million in service worldwide• ASME BTH-1 and ASME B30.20 Lifting Devices Designed and Fabricated • Design Build & Build to Print Services for all your mine service needs

Mining Technology & Service

SXEW Mixer Settler Shorting Frame Tank House Shunt

Burner Lance TipBurner Lance AssemblyMining Elevator

Buss Bar Assembly

Mining Technology & Service

Cathode Lifting Device Shorting Frame Pump Barge

MiningTechnology&ServiceCAID engineers, designs, fabricates, and load tests material handling devices for lifting cathodes, anodes, and shorting frames to the ASME BTH-1 and ASME B30.20 “Below the Hook Lifting Device” Code. These can be built in carbon steel and stainless steel, including manually activated pneumatic controls for securing the load. Design considerations can include electrical isolation as well as evaluation of customer’s process to recommend the most cost effective solution. Lifting devices are placarded and certified after load testing.

Shorting Frame

2275 East Ganley Road | Tucson, Arizona 85706 t 520.294.3126 f 520.294.8180

www.caid.com

Memberi n n o v a t o r s o f m a n u f a c t u r i n g t e c h n o l o g y