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    Mukti Nath Gogoi

    PhD Progress seminaron

    Vehicle Differential

    Supervisor: Dr. Santanu Sarma

    Associate professor

    Department of Electronics and Communication

    Engineering

    School of Engineering, Tezpur University, Napaam,

    Sonitpur, Assam-784 028

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    Outline

    Vehicle differential

    a) introduction

    a) Its role in the Vehicle

    Mechanical differential

    a) Working principle of the mechanicaldifferential

    b) Disadvantages of the mechanical differential

    Electronic differential

    a) introductionb) Advantages over mechanical differential

    Literature survey

    Conclusion

    References

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    Vehicle differential, Introduction

    Differential is a small device that helps in splitting

    the Energy/torque of the cars engine in such away, which will allow the driving wheels to move at

    different speed.

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    Vehicle differential, Its importance

    Differential in a vehicle has mainly four jobs to

    do:

    To give the required engine power (torque)at the

    wheels.

    To act as the final gear reduction in the vehicle,

    showing the rotational speed of the transmission

    one final time before it hits the wheel.

    Splits amount of torque going to each wheel.

    To transmit the power to wheels while allowing themto rotate at different speeds.

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    Vehicle differential, Its role

    differentials play an important role while turning a

    car. The inside and outside wheels of a car turn in

    different radius corners.

    The outside wheel has to turn faster

    than the inside one in order to

    cover the greater distance in the

    same amount of time.

    If differential is not included than

    In this case a certain amount of

    tension would build up And this tension would relive

    itself with a wheel skipping over the surface.

    W0 > Wi and R0ut > Rin

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    Mechanical differential, Parts

    Pinion Drive Gear: transfers power from

    the driveshaft to the ring gear.

    Ring Gear: transfers power to the

    Differential case assembly.

    Side/spider gears: help both wheels

    to turn independently when turning.

    Differential case assembly: holds the

    Ring gear and other components that drive the

    rear axle.

    Rear drive axles: steel shafts that transfer torque from the differential assembl

    drive wheels.

    Axle housing: metal body that encloses and supports parts of the rear axle as

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    Mechanical differential, The Working

    principle

    >>Drive shaft spins the Pinion gear.

    >>Pinion gear turns the larger ring

    gear to produce gear reduction.

    >>When the car drives straight ahead

    no differential action occurs, both

    axles turn at the same speed and

    the spider gears do not rotate.

    >>Differential case spins the sun gears

    which are attached to the axles.

    >>When the car turns,the differential must compensate for the

    difference in distance traveled by the drive wheels. This roll around

    the side gears, allowing the inside wheel to turn more slowly and the

    outside wheel to turn faster.

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    Disadvantages of the mechanical

    differential

    When one of the tires hits ice or a slippery surface, itbegins to spin and the majority of torque is directed to

    the spinning wheel, leaving very little for the wheel

    with the good traction.

    To solve this problem limited slip differential (LSD) is

    invented, where a series of coupled clutches which

    limit the difference in the rotation of the inner and

    outer wheels to a specific limit.

    The disadvantage of LSD is that it may require an

    additive to be added to the gear oil. Without it the

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    Electronic differential, Introduction

    The electronic differential is a new form of

    differential, which provides the required torque for

    each driving wheel separately and allows different

    wheel speeds.

    It reduces the mechanical transmission componentsis related to the elimination of the mechanical

    differential gear introducing an electronic substitute

    system, called electronic differential.

    Figure: mechanical differential

    system

    Figure: Electronic differential system

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    Electronic differential, Advantages

    over mechanical differential

    Much simpler. It can eliminates the need ofgearbox and clutch.

    It uses several electric motors, one for each driving

    wheel allowing independent control of each wheel

    It is reprogrammable in order to include new

    features or tuned according to the drivers

    preferences.

    Allows distributed regenerative braking. Faster response times.

    Accurate knowledge of traction torque per wheel.

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    Literature survey

    The research on electronic differential propulsion

    system is quit new and probably japan is the first

    country to implement it in 2006.

    Researchers named S. M. Wasfy, M.M.Eissa,

    G.M.A.Sowilam

    , M.Abdel monem tries to modeland analysis of a proper traction system based on

    EDS for two wheel independent drive EVs [1]. When car is in a straight trajectory:- the two rear wheels run

    exactly at the same speed (for a steering angle equals zero)

    When the vehicle turns right and left:-

    Firstly based on the steering angle a reference speed for the

    both rear wheel are selected according to the trajectory.

    Then With the information about the real speed of the

    vehicle, on left and right sides, they are making a control

    algorithm.

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    Literature survey, continued

    >>WLEFT, WRIGHT :- Two rear wheels angular velocity as a

    feedback signal>> WL(REF), WR(REF) :- Reference for the angular velocity based on

    steering angle

    Figure: proposed system[1]

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    Literature survey, continued

    Three researcher Kada Hartani, Yahia Miloud, and

    Mohamed Bourahla form Algeria tries to propose asystem to improve the vehicle stability based on the

    method of electronic differential using sliding mode

    control[2].

    SMC, is a nonlinear control method .

    They analysed the nonlinear behaviour of the differential

    system in relation to the speed and steering angle, as well asvehicle structure.

    The proposed propulsion system consists of two permanent

    magnet synchronous machines that ensure the drive of the two

    back driving wheels.

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    Literature survey, continued

    Yong Zhou, Shengjin Li, Xunqi Zhou, Zongde Fang

    three Chinese researcher tried to implement acontrol strategy of Electronic Differential with Four In-

    wheel Motors of EV [3]. Orders such as starting, accelerating

    or decelerating, turning, braking etcare given via a steering wheel or pedal .

    All of the orders are converted into

    analog signal via several linear

    displacement sensors, and then the

    analog signal will be transferred

    to a controller.

    After analyzed the signal, controller

    regulates the speed of four motors

    makes them have different speed.

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    Literature survey, continued

    Some researchers from Portugal proposed a FPGAbased implementation of Electronic differentialcontrol system [4]. In this paper they are developinga fully integrated on chip electronic differentialcontroller employing FPGA technology.

    Electronic differential can also be implementedadaptively. A paper written by the BekheiraTabbache, Abdelaziz Kheloui, and Mohamed El

    Hachemi Benbouzid concerns about the vehiclestability based on the adaptive electronicdifferential[5].

    They used a DSP processor chip as a controller. they have proposed the traction drive uses direct torque control

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    Literature survey, continued

    Li Zhai, Shouquan Dong from Beijing has proposed

    A comprehensive control strategy of speed andtorque based on Neural Networks PID electronicdifferential to calculate object speed of fourwheels[6].

    Used four PID controller.

    When the voltage on the bus goes

    beyond the limitation, the energy

    absorber begins to work and

    absorb the redundant energy.

    electronic differential speed controller

    would calculate four wheels velocity

    v and steering angle .

    A comprehensive PID controller is

    used to perform speed-torque

    coordinate control of ED.

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    Literature survey, continued

    Some researcher of Applied Electronics Group,

    Faculty of Engineering, National University of Rio

    Cuarto, had studied the principles and methods

    actually developed in electronic differential system

    around the world and then they implemented most

    appropriate control strategy for this using Field

    Oriented Control (FOC) or vectorcontrol method of

    AC motors[11].

    stator current, rotor flux position and rotor speed are measured.

    A DSP processor TMS320F2812 is used for processing ad

    controlling purposes.

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    Conclusion

    During these literature surveys it has noticed that almost

    all researcher concentrates on the vehicle stabilityissues with the help of electronic differential and aredesigned to keep some stability-related quantity[] (as fore.g. wheel slip) in a saferegion.

    Some situations may happen in which we have to copewith extreme steering conditions as for example in aaccidental case and acceleration demand in car racingscenario. In these cases we require a controller which is

    able to cope with these conditions. Till now It is foundthat no researcher is given importance in it. So this isone of a point which we can approach in near future.

    Development of a cost effective and a simpleimplementation will have considered to be a another

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    References

    [1] S. M. Wasfy, M.M.Eissa(SMIEEE), G.M.A.Sowilam,

    M.Abdel monem.:MODELING AND ANALYSIS OF A

    TRCTION CONTROL SYSTEM FOR TWO

    INDEPENDENT WHEEL DRIVES-ELECTRIC VEHICLE,

    International Conference on Renewable Energies and

    Power Quality (ICREPQ10) Granada (Spain), 23rd to25th March, 2010.

    [2]Kada Hartani, Yahia Miloud, and Mohamed Bourahla,:

    Vehicle Stability Improvement Based on Electronic

    Differential Using Sliding Mode Control. 7th WSEASInternational Conference on Electric Power Systems,

    High Voltages, Electric Machines, Venice, Italy,

    November 21-23, 2007. PP:331-338.

    [3]Yong Zhou1, Shengjin Li2, Xunqi Zhou2, ZongdeFan 2.:The Control Strate of Electronic Differential

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    References, Continued

    [4]Ricardo Pinto de Castro, Hugo Santos Oliveira, Jos

    Ricardo Soares, Nuno Miguel.;A new FPGA based

    control system for electrical propulsion with electronicdifferential.

    [5]Bekheira Tabbache, Abdelaziz Kheloui, and Mohamed ElHachemi Benbouzid, Senior Member, IEEE.: An

    Adaptive Electric Differential for Electric Vehicles MotionStabilization.IEEE transactions on vehicular technology,vol. 60, no. 1, january 2011

    [6]Li Zhai, Shouquan Dong.: Electronic Differential Speed

    Steering Control for Four In-wheel Motors IndependentDrive Vehicle.Proceedings of the 8th World Congress onIntelligent Control and Automation June 21-25 2011,Taipei, Taiwan.

    [7]Y. Hori, senior member IEEE, Future vehicles driver by

    electricity and control research on four wheel motored

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    References, Continued

    [8]Y. E. Zhao, J. W. Zhang and X. Q. Guan,: Modeling and

    Simulation of Electronic Differential System for anElectric Vehicle with Two Motor-Wheel Drive. IEEE

    Transactions on Vehicular Technology 2009.

    [9]Manu Jain, Student Member, IEEE, and Sheldon S.

    Williamson, Member, IEEE,:Suitability Analysis of In-Wheel Motor Direct Drives for Electric and Hybrid Electric

    Vehicles. IEEE Electrical Power & Energy Conference

    2009.

    [10]K. Vitols, I. Galkin,: Analysis of Electronic Differentialfor Electric Kart. 15th International Power Electronics

    and Motion Control Conference, EPE-PEMC 2012 ECCE

    Europe, Novi Sad, Serbia.

    [11]Guillermo A. Magallan, Cristian H. De Angelo,Guillermo Bisheimerand Guillermo Garcia : A

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    Thank you