Innovative ideas on the move since 1978

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FOOD CONVEYOR BELTS Innovative ideas on the move since 1978

Transcript of Innovative ideas on the move since 1978

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• Products and Additional Processes 4
• BLETERFOOD® ANTIBACTERIAL FOOD CONVEYOR BELTS 5
• Types: 4R10E2MBC, 5R10E2NPBC, 5R20E0LBC, 5R20E2MBC, 8R10E5HBC 6
• Types: 8R20E2HBC, 10R20E3LBC, 10R2E2E2MBC, 12R20E6PRBC 7
• General technical information 8
• How to get a sample folder / technical data sheet 10
• RUBINOFOOD FOOD CONVEYOR BELTS 11
• Types: 4R10H2MF, 5R20H2MF, 5R20H2HF, 5R20H2NPF, 5R20H0LF 12
• Types: 6RF20T0LF, 8R20H0LF, 10R20H3LF, 12F20H2LF 13
• Corporate Values and Code of Ethics. 14
• Core Products, Standard Products and Additional Processes. 15
PR RUBINO was set up in 1978 by VINCENZO RUBINO in a small workshop providing technical assistance and on-site installation of rubber conveyor belts as well as making rubber coatings for rollers, vulcanising cotton and leather belts and repairing rubber dinghies for the boating sector.
Today the company is run by ATTILIO RUBINO and produces conveyor belts and synchronised hybrid belts for packaging machines and industrial automation devices; it sells its products worldwide through an innovative distribution network that is very strong on PROBLEM SOLVING.
It is affiliated to VISION TECH, which produces special polyurethane toothed belts, both welded and truly endless. They are also used in the industrial automation device sector and the hightech packaging sector.
YESTERDAY TODAY TOMORROW
PRODUCTS AND ADDITIONAL PROCESSES
PR RUBINO designs, manufactures and provides technical assistance for simple and synchronised conveyor belts; synchronised toothed belts, flat belts and belts with various cross-sections; technical coatings and cutting custom parts made of plastic, polyurethane, rubber, silicone and special mixtures used on industrial and food-grade automatic machines and in automated devices in general.
SOME FIGURES FOR THE PR RUBINO / VISION TECH GROUP
The leading European producer of synchronised belts that can wind onto rollers as small as 12 mm in diameter.
In July 2016 it was the first company in Bologna province to obtain ISO 9001/2015 QUALITY SAFETY AND ENVIRONMENT certification
17 PATENTS for intellectual property for NEW PRODUCTS and METHODS AND EQUIPMENT developed in the last 10 years.
48 BRANDS of Core Products, Standard Products and Additional Processes. OVER 40 EMPLOYEES in 4 PRODUCTION DEPARTMENTS in NORTHERN and SOUTHERN Italy.
Over 3,000 SQUARE METRES of offices, production areas, stores, mezzanines and private courtyards.
1 ACCEPTANCE TESTING LABORATORY
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BLETERFOOD®
ANTIBACTERIAL FOOD CONVEYOR BELTS
The canvas of the BLETERFOOD® belts undergo a treatment called “HEAVY BACK COATING”, a heavy impregnation of polyurethane, which protects the canvas from the proliferation of bacteria so that the belt can be easily cleaned with highpressure water jets. This has to be done, in some cases, for cleaning in the food sector.
They meet NSF standards and are HACCP compliant, making them one ofthe best ranges of belts currently on the market.
These are the benefits you get from installing our products
1. TUV Sud certification - Quality / Safety / Environment
2. “In-process control” method used in production
3. Internal procedures followed in production
4. Raw material produced with the same quality standards
5. Production lots tracked using parent code
Other advantages of BLETERFOOD® products
1. Totally non-hygroscopic polymer
3. Fabrics with non-fray edges
4. Maximum lengthways flexibility of weft
5. High resistance to oils, solvents and temperature
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TYPE
TYPE
Belt with low friction coefficient. Rough outer surface with polyester canvas, HACCP compliant. Used to move accumulated packaged product and as anti-separator for fresh pasta. “HEAVY BACK COATING” water-repellent treatment on fabric. Dirt-resistant - Non-fray.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with medium friction coefficient. Matt, inverted pyramid outer surface. Used in food industry for uncooked dough, chocolate and milk and dairy products.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K NO NOEASYWHALE
Synchronised guides DT10/DTV10 NO NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK NO NOEASYOPEN
Belt with high friction coefficient. Smooth, polished adhesive outer surface. Used for calibration machines in the fruit and vegetable industry and in cooling tunnels. Further applications are linked to moving and processing raw food including fish and meat.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K NO NOEASYWHALE
Synchronised guides DT10/DTV10 NO NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK NO NOEASYOPEN
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface, HACCP compliant. Used in the pharmaceutical industry and for loose and packaged food in general. “HEAVY BACK COATING” water-repellent treatment on running side of fabric. Dirt-resistant - Non-fray.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
4R1 0 E2 M BC
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface, HACCP-compliant. Used in the pharmaceutical industry and for loose and packaged food. Suitable for winding on rollers with minimum diameter 6 mm. Dirt-resistant - Non-fray.
10 +90 C°
-20 C° 1,42000HF
KNIFE EDGE
>+100 C°
KNIFE EDGE
>+100 C°
KNIFE EDGE
>+100 C°
TYPE
Synchronised guides DT10/DTV10 NO NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK NO NOEASYOPEN
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Belt with low friction coefficient. Smooth, matt, non-adhesive outer surface. HACCP-compliant. Used in the pharmaceutical industry and for loose and packaged food. “HEAVY BACK COATING” water-repellent treatment on the running side of fabric. Dirtresistant - Non-fray.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface on conveyor side and rice-grain texture on running side. Used in the frozen food industry, for heavyduty use. Widely used in the meat and fish processing sector.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
25 +110 C°
-20 C° 1,82000MF
15 +90 C°
-20 C° 1,72000LF
20 +100 C°
-40 C° 1,32000HF
KEY TO SYMBOL
Belt with high friction coefficient. Smooth, polished adhesive outer surface. Used for calibration machines in the fruit and vegetable industry and in cooling tunnels. Further applications are linked to moving and processing raw food including fish and meat.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
MAXIMUM PRODUCTION
LENGTH TOTAL
MINIMUM DIAMETER
STRUCTURAL DIAGRAM KEY FORMULAS FOR CALCULATING VALUES
b = drum width 1) Drum width calculation: b = 1.1 · bo + 10 (mm)bc = width of cylindrical part
bo = belt width 2) Calculation of the conicity: e = [de + 100]/500 (mm)de = external diameter
e = taper 3) Calculation of cylindrical part compared with total drum width:
bc = b/2 (mm)www.prrubino.it
WIDTH (mm) LENGTH (mm)
<60 61÷400 401 ÷ 1,000 1,001÷ 2,000 300 ÷ 500 501÷ 1,000 1,001÷ 2,500 2,501÷ 5,000 5,001÷ 10,000 OVER 10,000
± 1.5 mm ± 2 mm ± 2.5 mm ± 3 mm ± 3 mm ± 5 mm ± 0.5 % ± 0.4 % ± 0.3 % ± 0.2 %
NOTE: If belts with more restrictive tolerances are required, please contact our technical departments to check feasibility. If it is feasible, the tolerances must be added to the drawing outside the title block next to the reference dimensions. To make belts perfectly straight, you can ask for the width to be cut with the trimmer moving; to see if this is feasible, please contact our technical department.
Example 1: Length 2,000 ± 5 mm Length 2,000 + 5 / - 0 mm
Example 2: Width 600 ± 1.5 mm Width 600 + 0 / - 2 mm
WELDED JOINTS BELT JOIN
KEY OF OUR PRODUCTS
BELT CUSTOM PART ROLLER
BELT COATED PART PULLEY
NON-SLIP BAND BRUSH COMPACTOR
CA Closed-loop GC Central Guide RE Adjustment
SV Length GL Lateral Guide PS Pitch
LG Width SM Rounded INT Distance between guides
CM Metal hinges LT Cleats AP Open
NY Nylon hinges FR Holes FA Open die-cut
HOW TO ORDER A BELT CORRECTLY
No.1 BELT 5R20E2MBC SV.5000 X LG.300 + NY50 + N°25 L50 LG.300 - PS.200 + N°2 G.L. DTV10/10 – INT 280
5R20E2MBC Product type L50 Cleat type DTV10 Guide type
SV Length (5000) LG Cleat Width (300) /10 Guide width
LG Width (300) PS Cleat pitch (200) INT Distance between guides (280)
NY50 Joint type N°2 Guides applied
N°25 Cleat applied G.L. Lateral guides NOTE: ALL NUMERICAL REFERENCES ARE IN MILLIMETRES (mm)
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QUESTIONNAIRE
Total length to edge of external rollers (mm) _________
Belt length (with tensioner at minimum (mm) ± tolerance ±_____
Drive Roller Diameter Ø (mm) ____________ Surface Type ______ Band (mm) _____ Taper e = (mm) _______
Return Roller Diameter Ø (mm) ____________ Surface Type ______ Band (mm) _____ Taper e = (mm) _______
Product transported ____________________ Weight per m/l ______ Speed m/min ____________________________
FRICTION TYPE HIGH MEDIUM LOW
MOVEMENT CONTINUOUS STOP & GO REVERSIBLE
RUNNING TYPE HORIZONTAL INCLINED DEGREES ___ VERTICAL
SLIDER BED SHEET ROLLERS OTHER
WORK IN SERIES ON SINGLE TENSIONER YES NO NUMBER OF ITEMS INSTALLED
ON EACH INDIVIDUAL UNITE QUANTITY ___________________
SPECIAL REQUIREMENTS OR DESCRIPTION OF WORK TO BE DONE
______________________________________________________________________________________ ______________________________________________________________________________________
ADDITIONAL PROCESSES CATALOGUES - TICK THE BOX NEXT TO THE REQUIRED CATALOGUE
JOINTS - Fasteners
GUIDE - Self-centring - Synchronised
CLEATS PROFILES EDGES
COMMERCIAL CLEATS SERIES T / L – CLEAT WITHOUT SUPPORT LISTECH PROFILES WITH TRAPEZOIDAL / SQUARE / RECTANGULAR CROSS-SECTION K / S / R WAVY OR FAN-SHAPED CONTAINMENT SIDE PANELS RAILBOARD
FALSE TEETH CLEATS
FALSE TEETH VISCENT – METAL AND PLASTIC SCREW-IN CLEATS VISBLOCK FAST-PROTOTYPING CLEATS VISPROTO
COATINGS -Back covers -Counter springs
COATINGS WITH SOLID AND EXPANDED MIXTURES RESBELT ENDLESS TPU AND RUBBER BACK COVERS ENDLESCOAT
CUSTOM PARTS -Drilling -Cutting - Mechanical processes
FLEXIBLE PARTS PARFLEX – CUSTOM DRILLING HOLESCUT DRILLING AND BLADE CUTTING PLOTTERFLEX – WATERJET CUTTING EXECUTION CHANNELS, SLOTS AND SPECIAL PROCESSES
TWIST CONVEYORS SYNCHRONISED BELTS INNOTWIST FOR TWIST CONVEYORS CONVYTWIST
INDICATE THE SHAPE OF THE CONVEYOR BELT
Standard For winding with knife-edge Design your own shape here
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GETTING A SAMPLE FOLDER IS VERY EASY
Just call +39 051 733573 and ask for a technician to come and see you or write to [email protected] putting “SAMPLE FOLDER REQUEST” in the subject line.
Using the right tools will make it easier to choose the right material for your application.
A COMPENDIUM OF THE ENTIRE PR RUBINO PRODUCT RANGE, with technical catalogues, can be requested so that you can design and choose the right product for your application.
We will be delighted to help you with your calculations and decisions, if required.
If you only need samples of a few belts, we can give you a convenient file with the technical data sheets and samples that can be implemented in the time.
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RUBINOFOOD FOOD CONVEYOR BELTS
We have selected a range of conveyor belts for FOOD AND PHARMACEUTICAL products to be used during PRODUCTION or during the PACKAGING phase.
The range includes smooth types with various levels of friction and with structured outer surfaces.
The various types are used for different applications and cover 80% OF MARKET REQUIREMENTS.
These are the benefits you get from installing our products
1. TUV Sud certification - Quality / Safety / Environment
2. “In-process control” method used in production
3. Internal procedures followed in production
4. Raw material produced with the same quality standards
5. Production lots tracked using parent code
Other advantages of RUBINOFOOD products
1. Fabric warp totally flat crossways
2. Maximum lengthways flexibility of weft
3. Polymer with high hygroscopic resistance
4. Fabrics with non-fray edges
5. Good resistance to oils, solvents and temperature
TYPE
TYPE
TYPE
TYPE
TYPE
Belt with low friction coefficient. Rough outer surface of polyester. Used for food products, especially when accumulation is required. Used also in the inner and outer packaging sector.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with medium friction coefficient. Matt, inverted pyramid outer surface. Used in the bread production sector; the surface with inverted pyramid shape makes it easy to remove the mixtures. It is also widely used in the tissue sector managing thrusts and accumulations.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with high friction coefficient. Smooth, polished adherent outer surface. Used for processing very liquid mixtures like chocolate. The external finish makes it easy to remove the product because of its high friction coefficient. It can also be used for small gradients in the packaging industry.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface. This is definitely the most versatile of the range of polyurethane belts, it can be used in most parts of the food sector and for inner and outer packaging.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
10 +100 C°
-30 C° 1,62000MF
10 +100 C°
-20 C° 1,32000HF
KNIFE EDGE
>+100 C°
KNIFE EDGE
>+100 C°
Kg/mq 4R1 0 H2 M F
Belt with medium friction coefficient. Smooth, matt, non-adhesive outer surface. Used in the chocolate sector, cooling tunnels, for baked goods and dried pasta. Suitable for winding on rollers with minimum diameter 6 mm.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K NO NOEASYWHALE
Synchronised guides DT10/DTV10 NO NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK NO NOEASYOPEN
Belt with low friction coefficient. External surface of rough polyester canvas. Used for food products in general, especially when accumulation is required. Used also in the inner and outer packaging sector.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with low friction coefficient. Smooth, matt, non-adhesive outer surface. Used for fairly heavy frozen food products. With its 0.3-mm cover it is ideal for fitting accessories such as the SHARKDRIVE synchronised guides, flights and profiles.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
Belt with low friction coefficient. Smooth, matt, non-adhesive outer surface. Used in the food industry to move dried pasta in basins from silos. It is normally used for the INNOTWIST twist conveyors fitted with SHARKDRIVE synchronised guides.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S YES YESLISTECH
Fasteners MG/MK YES YESEASYOPEN
20 +100 C°
-20 C° 1,72000LF
12 +100 C°
-20 C° 1,22000LF
10 +100 C°
-30 C° 1,52000LF
KEY TO SYMBOL
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Belt with low friction coefficient. Rough outer surface of cotton. Used primarily in the bread production industry. The cotton lets the product breath, ensuring that air can pass through without hindering the leavening process. It is also used in industrial laundries.
ADDITIONAL PROCESSES AVAILABLE Tracking strips K YES YESEASYWHALE
Synchronised guides DT10/DTV10 YES NODTV20
Cleats L/T/S NO NOLISTECH
Fasteners MG/MK YES YESEASYOPEN
MAXIMUM PRODUCTION
LENGTH TOTAL
MINIMUM DIAMETER
CORPORATE VALUES AND CODE OF ETHICS
Being aware of the importance of an ethical and moral approach, all PR RUBINO’S STAFF comply with current laws and regulations.
Our ethics and morals require us, without compromise, to work HONESTLY, LOYALLY, RELIABLY, CONFIDENTIALLY and FAIRLY, showing RESPONSIBILITY to the local community, mutual RESPECT and DIGNITY, FIGHTING AGAINST CORRUPTION, ensuring the QUALITY of our products and services, FAIRNESS when exercising authority, IMPARTIALITY, PROTECTION OF THE ENVIRONMENT, SAFETY in the workplace and TRANSPARENCY in all matters, and requiring the same behaviour from all we do business with.
OUR CORPORATE MISSION
Our aim as a group of companies is to comply with the following 10 points:
1) Provide technical advice in the interest of our customers; 2) Improve the performance of the machines using our belts; 3) Improve the energy savings of the machines; 4) Reduce machine downtime and, consequently, maintenance costs; 5) Reduce the loads placed on the conveyor structure; 6) Reduce the amount of raw materials needed for the conveyor belt frames; 7) Reduce design costs; 8) Increase health and safety; 9) Help our customers/partners to remain competitive in the global market; 10) Help our customers/partner in after-sales problems that occur and which affect the operation of our products, even if they are caused by external factors.
Our technical documentation and samples folders are put together with the help of a centre attended by young and disabled people.
Machining Peripheral PLOTTERFLEX VISION MECH Blade-cutting with Plotter Mechanical fasteners
VISBLOCKS VISPROTO RIVETECH Screw-in mechanical cleats Quick-prototyping cleats Coating of custom parts
VISFLENG STARHALF LISTECH Toothed pulleys with screw-in side flanges
Hemispherical guides for visible elastic and food belts Cleats without support for belts
VISION MENY VISION COVER Fasteners for synchronised
toothed belts Flush welded joints Endless polyurethane back cover for toothed belts
VISMACH RAILBORD VISIONSINCRO-TH Custom mechanical
processes on toothed belts Custom mechanical
processes on toothed belts Toothed belts with sleeve
with special processes
WATERJET VISCENT HOLESCUT Cutting materials with water jet Stainless steel false teeth Custom drilling
Standard Products PARFLEX SILIKBELT Custom-cut flexible parts Silicone belts
CONVYSINCRO FLEXGUM POLIBECH Synchronised conveyor belts Non-slip bands for coating rollers Polyolefin belts
CONVYTWIST PR STAR MOLGER Synchronised 90° and 180° twist conveyors
Round heat-seal belts with various cross-sections
Counter springs for vertical-stacking belts
ELASTODECT RESBELT SYNCROPUL Visible elastic food belts Coatings with solid and expanded
mixtures for belts Pulleys for “Convysincro” synchronised conveyors
HONEYCOMB VISFOOD ECONBELT Neutral heat-seal belts, simple
or Kevlar-reinforced Toothed continuous-loop
with “Easywhale” guides
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Core Products SHARKDRIVE VISIONFLEX Belts with synchronised toothed guides Truly endless toothed belts
RUBINO ENDLESCOAT VISION-T PVC, polyurethane, rubber, polyester Endless rubber back cover for
toothed belts and conveyor belts Toothed belts for synchronised
transport with polyurethane cleats
BLETERFOOD EASYOPEN RUBINAY “HACCP” antibacterial food belts Concealed nylon fasteners Flat transmission belts
INNOTWIST DOLPHINE ETERDECT 90° and 180° twist belts Synchronised toothed belts Visible food-grade polyurethane
VISION TITAN SYNCRORES EASYWHALE Flush fasteners for toothed belts Coatings with solid and expanded
mixtures for toothed belts Tracking strips for small diameters
Vision Tech S.r.l. Via Verde 2/a,
40012 Calderara di Reno BOLOGNA - IT
Tel. +39 051.722957 fax +39 051.724545 [email protected] www.vision-tech.it
PARTNER COMPANY
PR Rubino S.r.l. Via Masi 18, Zona Industriale OLMO 40011 Anzola dell’Emilia (BO) - IT Tel. +39 051.733573 r.a Fax +39 051.735164 [email protected] - www.prrubino.it
LOCAL DISTRIBUTOR
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