INNOVATIVE GERMAN MARITIME TECHNOLOGY SINCE OVER … · INNOVATIVE GERMAN MARITIME TECHNOLOGY SINCE...

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www.dvz-group.de INNOVATIVE GERMAN MARITIME TECHNOLOGY SINCE OVER 30 YEARS

Transcript of INNOVATIVE GERMAN MARITIME TECHNOLOGY SINCE OVER … · INNOVATIVE GERMAN MARITIME TECHNOLOGY SINCE...

www.dvz-group.deINNOVATIVE GERMAN MARITIME TECHNOLOGY SINCE OVER 30 YEARS

The innovative product range of the DVZ-GROUP, for all kind of maritime and

offshore applications and especially for Luxury and Mega Yachts, includes not only the

oily water separators DVZ-FSU-"OILCHIEF"® and the fat trap units DVZ-FT but also the new

generation of sewage treatment systems, like the DVZ-JZR-"BIOMASTER"® and the

DVZ-SKA-"BIOMASTER"®-PLUS types. Both are equipped with our unique

Biomass Separation Unit (DVZ-"BMSU").

Our sewage water treatment units and black- and grey water management

are available for new building, conversion and retrofitting in accordance with

our customers specifications.

All systems are certified and approved in accordance with the relevant and latest IMO regulations and have

been proven successful in practical operation on board.

The sewage treatment plants can also be supplied with the AWT Certificate from B.V.

to meet the most demanding requirements.

Until today, the DVZ-Group has delivered over 9.000 units to content customers across the globe.Besides the systems functionality, great value was attached to the durability and reliability of all the components and ease of maintenance.

Customer feedback:

„The DVZ units are the best performing Marine Sewage units in our fleet, and will be our first choice for any additional replacements in the future.“(Director Marine Project)

„I found the JZR 100 to be the best Sewage Treatment Plant which I have operated and would not hesitate to recommend it as the preferred unit on board any new yacht.“(Chief Engineer, Luxury Yacht)

IT MAKES THE DIFFERENCE OUR BIOMASS-SEPARATION-UNIT

THE "JET-ZONE-REACTOR" THE DVZ-"BMSU"

The high performance JZR (Jet-Zone-Reactor) bioreactor represents a newly developed aera-tion technology which operates according to the injector principle for the treatment of waste water in the plant-specific biological cleaning stage. Due to the high throughput performance and the compact construction of the reactor this treatment technology has very low space requirements. Up to 75% of the space requirements of a conventional sewage treatment

plant can be saved by using the JZR system. Its special construction without moving parts ensures low maintenance and high operational safety for many years.

The reactor is divided in two parts; the jet zone mixes themedia while the reaction zone determines the retention time.

The waste water is introduced into the lower part of the jet zone together with the activa-ted sludge via a two-substance-jet with interior air gassing. Here, the bacteria are intensively mixed with air and waste water substrate. The multiple deflection of the liquid creates a loop flow in the jet zone, achieving an optimal loading of the biomass with the substrates. A part

of the mixture of three substances flows from the baffle plate to the upper reactor zone (reaction zone), where the bacterias form bigger flake agglomerates and react to exhaustion.

Another loop is formed in the reaction zone, driven by the gas content difference between the mixture of three phases in the ring zone and the plug-in tube.

Benefit: At least four times smaller Sewage Treatment System (Footprint)

IT MAKES THE DIFFERENCE OUR BIOMASS-SEPARATION-UNIT

THE "JET-ZONE-REACTOR" THE DVZ-"BMSU"

The membranes, developed and manufactured by DVZ, are operating according to the so-called "cross flow principle"; they are installed outside the bioreactor in order to ensure easy accessibility.

Thanks to the use of a high-quality and durable alloy, the membrane modules can be used in a wide range of pH, pressure and temperature situations. A special-developed automatic cleaning system ensures long and trouble-free periods of operation. The modules can normally be cleaned with our internal Cleaning-In-Place-Process (CIP); no regular exchange is required. No additional disinfection stage or the use of chemicals, in order to comply with limit values, e.g. as set by the IMO, or in special areas, is necessary. This makes the system an economic and low-maintenance solution for our customers.

Membrane filtration with the Biomass-Separation-Unit (DVZ-"BMSU") is a method for separating the suspended particles or dissolved materials according to the molecular weight and size. Due to the differential pressure, the membrane acts as a sieve. Particles which are smaller than the membrane pores size, will pass as „permeate“. The larger particles will remain concentrated behind the diaphragm wall.

BIOLOGICAL SEWAGE TREATMENT PLANT (WITH JET-ZONE-REACTOR)

DVZ-JZR "BIOMASTER"®

Please find dimensions & weights at the end of the brochure.

BIOLOGICAL SEWAGE TREATMENT PLANT (WITH JET-ZONE-REACTOR)

DVZ-JZR "BIOMASTER"®

• Type Approval in accordance with IMO Resolution MEPC.159 (55) and IMO Resolution MEPC.227 (64)

• Fulfills the more stringent Great Lakes and Alaska requirements

• AWT approved by B.V. for strictest "green" class notations

• Highly flexible, it can be scaled up or down with a number of JZR or DVZ-"BMSU" modules

• Stainless Steel Membrane; nearly indestructible, as a world unique feature

• Optimum Bio-process monitoring

• High purification effect

• Neither chemicals, nor secondary treatment or disinfection necessary

• Stainless steel design

• High Biomass concentration tolerance

• Defined retention time

• No internal movable parts, not sensitive against shock, vibration and movement

Please find dimensions & weights at the end of the brochure.

BIOLOGICAL SEWAGE TREATMENT PLANT

DVZ-SKA "BIOMASTER"®-PLUS

Please find dimensions & weights at the end of the brochure.

BIOLOGICAL SEWAGE TREATMENT PLANT

DVZ-SKA "BIOMASTER"®-PLUS

• Type Approval in accordance with IMO Resolution MEPC.159 (55) and IMO Resolution MEPC.227 (64)

• Fulfills the more stringent Great Lakes and Alaska requirements

• AWT approved by B.V. for strictest "green" class notations

• Stainless Steel Membrane; nearly indestructible as a world unique feature

• Neither chemicals, nor secondary treatment or disinfection necessary

• Stainless steel design

• No internal movable parts, not sensitive against shock, vibration and movement

Please find dimensions & weights at the end of the brochure.

DVZ-JZR "BIOMASTER"®-OFFSHORE-UNIT

SHELTERED BIOLOGICAL SEWAGE TREATMENT PLANT WITH BUFFER-TANK

DVZ Offshore Products… same but different!

DVZ-JZR "BIOMASTER"®-OFFSHORE-UNIT

SHELTERED BIOLOGICAL SEWAGE TREATMENT PLANT WITH BUFFER-TANK

DVZ Offshore Products… same but different!

Sewage treatment plants for offshore platforms and for oil and gas exploration have the same importance in our portfolio as our solutions for the marine, yachting and shipping sectors.

The DVZ-GROUP delivers plants for the new construction of platforms as well as for the conversion or retrofitting of existing units.

In close cooperation with our customers and on the basis of the fundamental technical configuration of our sewage treatment plants, we design and develop individual solutions for the offshore sector which integrates into the configuration of each individual platform.

OILY WATER SEPARATOR

DVZ-FSU "OILCHIEF"®

Please find dimensions & weights at the end of the brochure.

Optional approved 3-way Bypass-Valve!

OILY WATER SEPARATOR

DVZ-FSU "OILCHIEF"®

• Type Approval in accordance with IMO Resolution MEPC.107 (49)

• In compliance with LDNV TAP 771.60, Clean Design

• 5 PPM approved by DNV-GL and R.M.R.S.

• Optional with type approved FSU© by-pass function

• Capacity from 150 l/h up to 10.000 l/h

• Jet-wash oil drainage

• Compact design

• Easy installation

• Pump can optionally be used as separate transfer pump

• Shockproof

• Also available in Stainless Steel Design

Please find dimensions & weights at the end of the brochure.

FAT TRAP

DVZ-FT

FAT TRAP

DVZ-FT

• Treatment of grey water from galley

• Problem free assembly

• Compact design

• Heating device (optional)

• Galvanized or Stainless Steel

• Automatic Grease Discharge on request

SEWAGE BUFFER- AND COLLECTING-TANK

DVZ-SCT

SEWAGE BUFFER- AND COLLECTING-TANK

DVZ-SCT

The DVZ-GROUP manufactures buffer- and collecting-tanks with different capacities according to the customers individual requirements.

DVZ delivers the complete unit, including installed macerators, pumps and control systems.

We can deliver mild steel and stainless steel tanks as well as aluminium tanks.

VOS™ BALLAST WATER TREATMENT

VENTURI OXYGEN STRIPPING™

VOS™ BALLAST WATER TREATMENT

VENTURI OXYGEN STRIPPING™

• Significant decrease in ballast tank corrosion

• Easy and reliable functionality that can be used with any water on virtually any vessel

• Unlimited flow-rate capacity

• Time-saving, compact and low-cost installation

• Low energy consumption and low annual operating costs

• Easy record-keeping for compliance verification

• Safe for the environment and for the crew

• Significant maintenance cost savings over the life of the vessel

• Flexible installation location

REVERSE OSMOSIS

DVZ-MATRIX SILVER

REVERSE OSMOSIS

DVZ-MATRIX SILVER

• 5 micron cartridge filtration

• Nickel aluminum bronze high pressure pump with TEFC motor

• Nickel aluminum bronze supply pump with TEFC motor

• Corrosion resistant fiberglass pressure vessels

• 4 x 40 inch spiral wound, thin film composite membranes

• Powder coated aluminium frame

• NEMA 4X FRP control panel. Waterproof wiring and conduit

• High and Low pressure switches for system protection

• High pressure pulsation dampener

• Glycerin filled SS316 and Monel pressure gauges

• Product and concentrate flow indicators

• Elapsed hour meter

• Vibration absorption mounts

• 316 stainless steel high-pressure fittings

• Digital conductivity meter with LCD display

• Solenoid actuated divert valve for product quality assurance

• Supply and high pressure pump motor starters with overload protection

• Chemical cleaning valve assembly

SHOWROOM

LUXURY YACHT SOLUTIONS

Oily Water Separator DVZ-FSU-2500 "OILCHIEF"®

Sewage Treatment PlantDVZ-JZR-50 "BIOMASTER"®

SHOWROOM

LUXURY YACHT SOLUTIONS

Sewage Treatment PlantDVZ-JZR-100 "BIOMASTER"®

Sewage Treatment PlantDVZ-JZR-50 "BIOMASTER"® with Buffer-Tank DVZ-SCT 3000 and Vacuum-Unit

SHOWROOM

OFFSHORE SOLUTIONS

Sewage Treatment Plant DVZ-JZR-300 "BIOMASTER"® [delivered with two extra Buffer-Tanks DVZ-SCT 10000 and DVZ-SCT 20000]

Sewage Treatment PlantDVZ-JZR-300 "BIOMASTER"®

with Anti-Foam-Unit; [delivered with two extra Buffer-Tanks DVZ-SCT10000 and DVZ-SCT 20000]

SHOWROOM

OFFSHORE SOLUTIONS

... separate Bio-Mass-Separation-Unit DVZ-"BMSU" [delivered with two extra Buffer-Tanks DVZ-SCT10000 and DVZ-SCT 20000 ]

Sewage Treatment PlantDVZ-JZR-200 "BIOMASTER"®

With ...

SHOWROOM

COMMERCIAL VESSEL SOLUTIONS

Sewage Treatment PlantDVZ-JZR-400 "BIOMASTER"®

Sewage Treatment PlantDVZ-SKA-40 "BIOMASTER"® PLUS IT

SHOWROOM

COMMERCIAL VESSEL SOLUTIONS

Sewage Treatment PlantDVZ-SKA-30 "BIOMASTER"® PLUS IT

Sewage Treatment PlantDVZ-JZR-150 "BIOMASTER"®

SHOWROOM

NAVY SOLUTIONS

Sewage Treatment PlantDVZ-JZR-250 "BIOMASTER"®

Oily Water Separator DVZ-FSU-2500 "OILCHIEF"®

THE DVZ-GROUP

SHOWROOM

NAVY SOLUTIONS

THE DVZ-GROUP

• Biological Sewage Treatment Plants

• Oily Water Separators

• Sewage Buffer- / Collecting-Tanks

• Black and Grey Water Management

• Fat Traps

• Lifting Units

• Oil-in-Water Monitoring

• Pumps and Macerators

• Vacuum Systems

• UV-Sterilisation

• Reverse Osmosis

• After Sales & Spares

• Plant Construction

• Aluminium, Steel and Stainless Steel Constructions

• Qualified and Certified Welding Company (GL, LR, ASME)

• Installations and Services

• "Made in Germany"

• Ballast Water Treatment

• N.E.I. Venturi Oxgen Stripping™

Supplier No. 10053617 Achilles ld. 29617

Original Spares & After Sales Service

Installations by DVZ require low maintenance and are exclusively manufactured using materials

and components which comply with our high quality requirements. A spare part or

wear part may, however, become necessary.

Our After Sales & Spares Department is at your disposition at +49 4242 169 38 0

Of course, an e-mail to [email protected] be answered as quickly as possible too.

In the event of world-wide shipping, we will ensure that you receive your

required spare or wear part quickly and safely using the optimal mode

of dispatch. No matter what the part. To do so, we exclusively use

renowned parcel services and carriers.

Our Premium Production -yourfirstchoice-

• Plant Construction

• Aluminium, Steel and Stainless Steel Constructions

• Qualified and Certified Welding Company (GL, LR, ASME)

• Installations and Services

• "Made in Germany"

DVZ-SKA "BIOMASTER"®-PLUS without integrated TankDVZ-JZR "BIOMASTER"®

DIMENSIONS & WEIGHTS DIMENSIONS & WEIGHTS

Type Length[mm / inch]

Width[mm / inch]

Height[mm / inch]

Dry weight[kg / lbs]

Wet weight[kg / lbs]

JZR 10-1-1 1182 / 46.5 1026 / 40.4 1236 / 48.7 450 / 992 700 / 1543

JZR 25-1-1 1420 / 55.9 1210/ 47.6 1650 / 65.0 1100 / 2425 1600 / 3527

JZR 50-1-1 1672 / 65.8 1203 / 47.4 2257 / 88.9 1360 / 2998 1960 / 4321

JZR 100-1-2 1774 / 69.8 1836 / 72.3 2257 / 88.9 1580 / 3483 3080 / 6790

JZR 150-1-2 1174 / 46.2 1836 / 72.3 2257 / 88.9 1650 / 3638 3150 / 6944

JZR 200-2-4 2552 / 100.5 2200 / 86.6 2257 / 88.9 2500 / 5512 4730 / 10428

JZR 250-2-4 2959 / 116.5 2339 / 92.1 2257 / 88.9 3000 / 6614 5260 / 11596

JZR 300-2-4 3512 / 138.3 2339 / 92.1 2257 / 88.9 3200 / 7055 5460 / 12037

JZR 400-2-6 3600 / 141.7 2359 / 92,9 2305 / 90.8 4050 / 8929 7150 / 15763

JZR 500-3-6 4078 / 160.6 2400 / 94.5 2305 / 90.8 4500 / 9921 8800 / 19400

Subject to alterations.

DVZ-SKA "BIOMASTER"®-PLUS without integrated TankDVZ-JZR "BIOMASTER"®

DIMENSIONS & WEIGHTS DIMENSIONS & WEIGHTS

Type Length[mm / inch]

Width[mm / inch]

Height[mm / inch]

Dry weight[kg / lbs]

Wet weight[kg / lbs]

SKA-10 PLUS 1838 / 72.4 1109 / 72.4 1711 / 67.36 860 / 1896 1679 / 3702

SKA-20 PLUS 2246 / 88.4 1103 / 43.4 1711 / 67.36 950 / 2094 2215 / 4883

SKA-30 PLUS 2323 / 91.5 1356 / 53.4 2256 / 88.8 1035 / 2282 2975 / 6559

SKA-40 PLUS 2486 / 97.9 1672 / 65.8 2256 / 88.8 1187 / 2617 3954 / 8717

SKA-50 PLUS 2858 / 112.5 1675 / 65.9 2256 / 88.8 1300 / 2866 4820 / 10626

SKA-70 PLUS 3170 / 124.8 1888 / 74.3 2256 / 88.8 1808 / 3986 7183 / 15836

SKA-100 PLUS 4380 / 172.4 1865 / 73.4 2275 / 89.6 2200 / 4850 9067 / 19989

SKA-150 PLUS 4858 / 191.3 1865 / 73.4 2275 / 89.6 2700 / 5952 10822 / 23858

SKA-200 PLUS 3950 / 155.5 1480 / 58.3 2275 / 89.6 2811 / 6197 12165 / 26819 + 3244 / 127.7 + 1403 / 55.2

SKA-250 PLUS 4791 / 188.6 1480 / 58.3 2275 / 89.6 2900 / 6393 13497 / 29689 + 3244 / 127.7 + 1403 / 55.2

SKA-300 PLUS 5020 / 197.6 1480 / 58.3 2275 / 89.6 2950 / 6504 14785 / 32595 + 3244 / 127.7 + 1403 / 55.2

Subject to alterations.

DVZ-SKA "BIOMASTER"®-PLUS with integrated Tank

DIMENSIONS & WEIGHTS

DVZ-FSU "OILCHIEF"®

DIMENSIONS & WEIGHTS

Type Length[mm / inch]

Width[mm / inch]

Height[mm / inch]

Dry weight[kg / lbs]

Wet weight[kg / lbs]

SKA-10 PLUS 2083 / 82.0 1103 / 43.4 1711 / 67.4 878 / 1935 2143 / 4725

SKA-20 PLUS 2172 / 85.5 1380 / 54.3 1711 / 67.4 1005 / 2216 2945 / 6492

SKA-30 PLUS 2339 / 92.1 1672 / 65.8 2275 / 89.6 1139 / 2511 4009 / 8838

SKA-40 PLUS 2691 / 106.0 1672 / 65.8 2275 / 89.6 1260 / 2778 4770 / 9855

SKA-50 PLUS 3019 / 118.9 1888 / 74.3 2275 / 89.6 1327 / 2925 6697 / 14764

SKA-70 PLUS 3564 / 140.3 1865 / 73.4 2275 / 89.6 1656 / 3650 8631 / 19028

Subject to alterations.

Type Length[mm / inch]

Width[mm / inch]

Height[mm / inch]

Dry weight[kg / lbs]

Wet weight[kg / lbs]

DVZ-SKA "BIOMASTER"®-PLUS with integrated Tank

DIMENSIONS & WEIGHTS

DVZ-FSU "OILCHIEF"®

DIMENSIONS & WEIGHTS

150 FSU 861 / 33.9 814 / 32.0 1170 / 46.0 266 / 586.4 355 / 782.6

250 FSU 997 / 39.2 814 / 32.0 1233 / 48.5 340 / 749.6 470 / 1036.2

500 FSU 1236 / 48.7 859 / 33.8 1288 / 50.7 418 / 921.5 648 / 1428.6

1000 FSU 1236 / 48.7 859 / 33.8 1388 / 54.7 440 / 970.0 690 / 1521.2

2500 FSU 1617 / 63.7 926 / 36.5 1606 / 63.2 795 / 1752.7 1595 / 3516.4

5000 FSU 2125 / 83.7 1112 / 43.8 1846 / 72.7 1197 / 2638.9 2527 / 5571.1

10000 FSU 3148 / 123.9 1407 / 55.4 1947 / 76.7 2380 / 5247.0 5680 / 12522.3

Subject to alterations.

E-Mail: [email protected] · Phone: +49 4242 169 38-0 · www.dvz-group.de

DVZ-SERVICES GMBH · BOSCHSTRASSE 9 · D-28857 SYKE · GERMANY

The mankind and the sea have always been closely related.During the past centuries the shipping business became more and more important.Because of the high maritime traffic, the oceans cannot clean themselves anymore.

DVZ-Water Treatment Systems help keeping the environment in it‘s natural balance.Since 1981, DVZ-companies offering a wide range of water treatment equipment for any

size and area of maritime and industrial business.

By using high-quality, proven material and components, reliable operation is guaranteed. Our systems operating successfully in many maritime areas like on offshore platforms,

marine vehicles, OSPV, container ships, mega yachts, ferries and cruisers.