Innovative Composite Solutions

Overview


→ the company

→ facilities

→ Composite Materials

→ Engineering and Development

→ Moulds and Prototyping

→ Production

→ Product Samples

→ Contacts

The Company


The DG-Kunststofftechnik GmbH was founded in 2002 to fully utilize the competence of DG-Flugzeugbau GmbH and meet the requirements of customers from other product sections simultaneously.DG-Kunststofftechnik GmbH has fully access to the experience, know-how, certification and resources of DG-Flugzeugbau. DG-Flugzeugbau GmbH is certified for development, production and maintenance of miscellaneous types of aircraft and aviation parts.

Our range of services and performance:

→ development engineering and manufacturing of composite products

→ mould design various moulds for manufacturing and special applications

→ prototype design one-off production up to serial transition

→ manufacturing small series and special parts, special knowledge in wet lamination

Infrastructure


Location: Bruchsal, together with DG Flugzeugbau GmbH

Production Area: ca. 4.500 sqm

Staff: 60 in cooperation with DG Flugzeugbau GmbH

Lage: situated conveniently with motorway access

Composite materials


- Glass Fibre (GFK)- Carbon Fibre (CFK)- Kevlar Fibre (KFK)- Basalt Fibre (BFK)- Resin (up to 285°C operating temperature)- several low temperature Pre-Pregs

We have all prevalent types of fabric and resin (also aviation certified) in stock.

highest rigidity high strength high energy absorption lowest structure weight

Engineering & Development


- active support right from the first idea

- indication of solution possibilities

- assistance in material selection

- Application of modern CAD-Software

- Processing of all prevalent CAD Formats:

→ 2D: DXF, DWG

→ 3D: IGES, STEP ....

Moulds & Prototyping


- Rapid realization of your ideas by a sophisticated team

- accurate design according to your specification in

→ precision

→ thermal resistance

→ weight

→ surface quality

→ strength, rigidity

→ certification, quality

→ costs

- master form, prototype and serial mould construction

- access to modern multi-axis rotary cutter

Production


- a professional team, well-rehearsed by longtime experience with substantiated know-how

- precision and quality standards from aircraft construction

- 4.500sqm production area, designed for mould construction, manufacturing of large-scale components and special products in wet lamination

- In-house spray chamber 10x3m

- Quality Management System by DG-Flugzeugbau GmbH or individual solutions according to your specifications

Product samples high strength


Fuel tank made of fibre glass, double shell construction

- low weight

- high compressive strength

- perfectly processed

- certified for aviation

Product samples

highest rigidity


Engine mount made from carbon fibre

Highest rigidity made at lowest weight

Product Samples highest requirements


Final Product

Protective FRP-Casing for electric motor (F1-KERS-System):

Tolerance 0,005 mm, load capacities up to 300°C and highest stability

Client: Formular-1 Supplier

Developement

Prototype Part

Product samples special solutions


Fibre glass shaft with thread of carbon fibre to avoid the static charge of paper in a printing machine

Client: Heidelberger Druck

Product Samples large scale mould construction


12 x 3 m mould (deep-drawing) for storefront manufacturing

design

Test setup

mould

final product

Product Samples Wind Turbines: Prototype Manufacturing


Product Samples Custom made Interior for Ambulance-Jets


Beams with mounting plate (Carbon Structure)

ready to use assembly Client: Spectrum Aeromed

Product Samples Custom made Mountings for Jets (metrological investigation)


mounting for measuring probe

Mounting for silver iodide rods

Product Samples Carbon Stairs for Ambulance Jets


Contact


DG Kunststofftechnik GmbHOtto-Lilienthal-Weg 2 D-76646 Bruchsal – Germany

Tel: +49 (0) 7251/30 20 – 190 Fax:+49 (0) 7251/30 20 - 199

E-mail: [email protected] / www.dg-kunststofftechnik.de

Manager: Holger Back

[email protected]

+49 (0) 7251/ 30 20-250

Sales Manager: Stefan Göldner

[email protected]

+49 (0) 7251/ 30 20-110

Technical Director: Dirk Ströbl

[email protected]

+49 (0) 7251/ 30 20-192

Design: Jelmer Wassenaar

[email protected]

+49 (0) 7251/ 30 20-150

Innovative Composite Solutions

Documents

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