Innovation for sustainable industrialization
Transcript of Innovation for sustainable industrialization
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Innovation for sustainable industrialization
Dr J K Arora, Executive Director Punjab State Council for
Science & Technology
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Vision To provide affordable technologies for environment improvement and energy efficiency in small scale industry
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Foundry Sector
Demonstrated & replicated APCT in >700 units. Demonstrated in Bihar, Haryana, Karnataka, J&K
and Jharkhand. Energy saving: Metal coke ratio enhanced from
6:1 to 12:1 Reduction in dust load by 70-75% (SPM:1000-
1200 mg/Nm3 to 250 - 300 mg/Nm3 ) Capacity Building of workers
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Rice Shellers
Rice shellers in Punjab: 3000 Dry type: 2500 Sun drying: 2000 Mechanical drying: 500
Parboiled rice mills: 500 Demonstrated APC in milling & drying
sections of dry rice sheller (Efficiency > 90%).
Technology replicated in 1200 shellers
Payback period: One season Improvement in work-zone
environment
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Brick Sector
• EE Brick Technology demonstrated in Punjab, Haryana, HP, UP, Bihar, Jharkhand & Tamil Nadu & replicated in 3000 units
• SPM load reduction : 0.6 lakh Tonne/ season.
• 5000+ owners & firemen availed on-site/off site training
• Feasibility Studies on Mixing of Flyash in Clay-Flyash Brick Making for the State of Haryana
• CPCB – National Emission Standards for Brick Kilns.
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Brick Sector
2009 -2011 Local Resource Centre – UNDP-GEF Project for promotion of Resource Efficient Bricks (REB) Facilitated setting up of 4 REB
units at Hoshiarpur, Ludhiana, Dear Bassi and Tohana (Hry)
Sensitized more than 2000 stakeholders
2015 UNDP-GEF Project for Setting up of 3 REB units and preparation of investment plans for 25 REB units
A brick Unit producing 50 lac bricks/annum with around 20% perforations can save: About 120 tonne (20%) coal
(Rs.10.0 lacs) 3000 tons of top soil (Rs.4.0
lacs) GHG emissions reduction by
250 tonnes Other Advantages: Uniform size and shape Improved brick quality by
10-15% (Rs.5.0-7.5 lacs) Less labour required
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Re-rolling Mills
Demonstrated & replicated APC technology in 191 pulverized coal fired mills
Demonstrated ECMs through Waste Heat Recovery in 3 mills
Capacity Building Programmes for 172 mills.
Implemented 155 ECMs in 59 mills under UNDP Project resulting in 5-15% energy savings
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Utilization of paddy straw as fuel in brick kilns
• Established paddy straw briquette combustion behavior on pilot scale
• Production of paddy straw briquettes with %age as high as 70% alongwith other agro/bio waste
• Improvements in paddy straw chopping/ briquetting machine with assistance from NABARD
• Demonstration of Paddy straw briquetting and its use in a cluster of 5-8 kilns supported by MoEF&CC under CCAP to establish its commercial viability – in progress
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Silica Recovery from RHA
Carried out the feasibility study for Silica recovery from Rice Husk Ash.
Rice Husk Ash (RHA) generation in Punjab : 1.50 lakh MT/ annum (500 TPD).
Disposal cost of RHA : Rs. 500/Ton • Silica content in RHA : 80-84% • Identified Technology Providers for demonstrating of silica recovery
from RHA in the State
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Technology Demonstration- Innovations at Grass root level
Bioresource Processing Facility in Kandi area
End-to-end demonstration for cultivation & processing of aromatic crops
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