Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.
-
Upload
eugenia-norris -
Category
Documents
-
view
222 -
download
0
Transcript of Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.
![Page 1: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/1.jpg)
Innovation forProcess Improvements
Malcolm Saunders
Alpha Design
and Project Technology
![Page 2: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/2.jpg)
Necessityis the
Mother of Invention
![Page 3: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/3.jpg)
Challengesare the
Father of Innovation
![Page 4: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/4.jpg)
Manufacture of aPolyester Resin
![Page 5: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/5.jpg)
Manufacture of aPolyester Resin
Phthalic Anhydride in flake form
![Page 6: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/6.jpg)
Manufacture of aPolyester Resin
Phthalic Anhydride in flake form 25 kg bags
![Page 7: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/7.jpg)
Manufacture of aPolyester Resin
Phthalic Anhydride in flake form 25 kg bags Reactor charged manually by Operators
![Page 8: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/8.jpg)
Manufacture of aPolyester Resin
Phthalic Anhydride in flake form 25 kg bags Reactor charged manually by Operators Dust masks and face shields
![Page 9: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/9.jpg)
Manufacture of a Polyester Resin
Phthalic Anhydride in flake form 25 kg bags Reactor charged manually by Operators Dust masks and face shields 8 tonne charge - 320 bags 2 hrs for 2 Operators
![Page 10: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/10.jpg)
Flake Form Phthalic AnhydrideDisadvantages
![Page 11: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/11.jpg)
Flake Form Phthalic AnhydrideDisadvantages
Operators need to wear protective equipment
![Page 12: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/12.jpg)
Flake Form Phthalic AnhydrideDisadvantages
Operators need to wear protective equipment
Phthalic flake generates a combustible dust
![Page 13: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/13.jpg)
Flake Form Phthalic AnhydrideDisadvantages
Operators need to wear protective equipment
Phthalic flake generates a combustible dust Charging - time consuming
![Page 14: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/14.jpg)
Flake Form Phthalic AnhydrideDisadvantages
Operators need to wear protective equipment
Phthalic flake generates a combustible dust Charging - time consuming Low density - delivery and storage not cost
effective
![Page 15: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/15.jpg)
Flake Form Phthalic AnhydrideDisadvantages
Operators need to wear protective equipment
Phthalic flake generates a combustible dust Charging - time consuming Low density - delivery and storage not cost
effective Disposal of empty bags
![Page 16: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/16.jpg)
Flake Form Phthalic AnhydrideDisadvantages
Operators need to wear protective equipment Phthalic flake generates a combustible dust Charging - time consuming Low density - delivery and storage not cost
effective Disposal of empty bags Need to raise temperature of cold flake
![Page 17: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/17.jpg)
Other Options
![Page 18: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/18.jpg)
Big Bags
![Page 19: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/19.jpg)
Ground Level Feed Station
![Page 20: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/20.jpg)
Ground Level Feed Station
Advantages– Better control of environment around the
discharge station– Intermediate storage area not required in
Production area– Avoid handling between main and intermediate
storage
![Page 21: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/21.jpg)
Ground Level Feed Station
Disadvantages– Difficult to measure charge– Difficulty of conveying ‘sticky’ flake material– Flake P.A. can generate combustible dust
![Page 22: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/22.jpg)
Bulk Storage of P.A. Flake
![Page 23: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/23.jpg)
Bulk Storage of P.A. Flake
Advantages– more cost effective delivery– Eliminate need for storage of bags– Eliminate costs associated with disposal of
empty bags
![Page 24: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/24.jpg)
Bulk Storage of P.A. Flake
Disadvantages– Difficulty in conveying ‘sticky’ flake– Difficulty in measuring and controlling charge– Flake P.A. can generate combustible dust
![Page 25: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/25.jpg)
Molten Phthalic Anhydride
Storage and Distribution
![Page 26: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/26.jpg)
Molten P.A. - Advantages
PA could be delivered and stored in bulk Density in liquid form greater than flake Liquid could be pumped and charge capacity controlled Charging process could be controlled by plc Charging time could be reduced Eliminate dust and flake particles No bags to dispose of Molten product - less heating time in reactor Storage in Production Areas eliminated Stock level can be monitored in tank
![Page 27: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/27.jpg)
Molten P.A. - Challenges
Product to be transported in molten state Insulated tankers - guaranteed delivery
times Need to offload & store at elevated
temperature Control of vapour Piping flexibility
![Page 28: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/28.jpg)
Meeting the Challenges
The Road Tankers
![Page 29: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/29.jpg)
Meeting the Challenges
The Road Tankers Offloading and Storage
![Page 30: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/30.jpg)
Meeting the Challenges
The Road Tankers Offloading and Storage Control of vapours
![Page 31: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/31.jpg)
Meeting the Challenges
The Road Tankers Offloading and Storage Control of vapours Distribution
![Page 32: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/32.jpg)
Meeting the Challenges
The Road Tankers Offloading and storage Discharge of vapours Distribution Reactor charging
![Page 33: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/33.jpg)
BENEFITS
Improved working conditions Reduced charging and process times Liberated Production area space Lower process costs
![Page 34: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/34.jpg)
SUMMARY
Concept of changing from flake to liquid was innovative
Meeting the challenges posed required innovative thinking
Result - a successful method of supplying, storing and distributing a raw material to a process
![Page 35: Innovation for Process Improvements Malcolm Saunders Alpha Design and Project Technology.](https://reader030.fdocuments.net/reader030/viewer/2022033101/56649cf45503460f949c2e7b/html5/thumbnails/35.jpg)
Innovation forProcess Improvements
Malcolm Saunders
Alpha Design
and Project Technology
Tel: 020 8657 1795
www.adapt88.com