Innovation Days 2016– SIEMENS SIMOCODE pro · • Use of SIMOCODE ESin the TIA Portal SIMOCODE...

Unrestricted / © Siemens AG 2014. All rights reserved. siemens.com/answers

SIMOCODE proInnovation Days 2016– SIEMENS

15.11.2013

Unrestricted / © Siemens AG 2014. All rights reserved.

Modern motor management to boost plant availability

“Monitoringindependently ofthe automation

system?"

“Targetedavoidance of

plant failures anddowntimes?”

“Detaileddiagnostics of

entire process?“

“Simple andcost-effective

motormanagement?”

“Communicationvia PROFINET,PROFIBUS or

MODBUS RTU?”

The answer:SIMOCODE pro

Current market demands:DIGITALIZATION

15.11.2013


The SIMOCODE success story:Successful for decades thanks to innovations

Introduction

More than 25 years experience with motor management systems

2013

pro S

2012

pro V PN

2011

pro Safety

2004

pro 3UF7

1996

DP 3UF5

1986

3UF2

3UF1

PROFINET IOPROFIBUS DPPROFIBUS DPPROFIBUSFMS

SINEC L2

2015

pro VModbus

Modbus RTU

15.11.2013


Tailored motor management – functions exactly asneeded

SIMOCODE pro S – smart and compact.Ideal for the entry level

+

SIMOCODE pro V – variable andintelligent.

+

The motor management system protects, monitors, safeguards and controls constant-speedmotors in the low-voltage range and links the higher-level automation systemand the motor feeder intelligently

15.11.2013


Type FunctionOverloadprotection

§ Overload protection in accordance with IEC 60947-4-1 (trip classes)§ Approved for Ex e/d motors§ Shutdown time can be adapted very precisely to the power-up

behavior of the motorUnbalanceprotection

§ Monitoring of the level of phase unbalance§ Definable and delayable response when a limit is exceeded

Stalled rotorprotection

§ Fast trippingDefinable and delayable response when the motor current risesabove an adjustable stalled rotor protection level / current threshold

Thermistorprotection

§ Direct temperature measurement in the motor using binary PTCthermistors

protects three-phase motors or AC motors

Multifunctional, electronically full motor protectionfor rated motor currents up to 820 A

Motor protection functions

15.11.2013


Type FunctionMonitoringfunctions

§ Current limits / voltage monitoring§ Ground-fault monitoring internal / external§ Operation monitoring / operating hours monitoring / motor stop time monitoring

/ number of starts monitoring

Controlfunctions

§ Switching state of the contactors§ Monitoring of the on and off sequence§ Monitoring of the switching state§ Mutual interlocking of the contactors§ Connections between control station outputs and contactor/control inputs

Standardfunctions

§ Test position feedback (TPF) enables "cold running" of the feeder§ Power failure monitoring (UVO) enables a defined response to power failures§ Emergency start clears the thermal memory§ External fault used to monitor any statuses and/or external devices

Testfunctions

§ Test function enables the checking of all motor-protection-related functions andcomponents

SIMOCODE proExtended Functions

Overview of further function categories

15.11.2013


Optimum connection betweenmotor application and plant control level viaPROFINET IO

Applications and references – Possible motor applications

Ethernet

Pump

PROFINET IO

Fan Mixer Slide Soft starter Circuit breaker

Auto

mat

ion

SIM

OC

OD

EAp

plic

atio

n

Operator Station Power ManagementMaintenance StationEngineering Station

S7-400F

SIMOCODE pro provides astandardized interfacebetween the application andthe PLC.

SIMOCODE pro can beused flexibly with regard tothe application. All functionsconfigured in SIMOCODEare also available in caseof communication or PLCfailure.

15.11.2013


System redundancy is a door opener for PROFINETapplications in process industries.

Feature / Function

Customer benefit

►PROFINET system redundancy support►With SIMATIC S7-400H and PN system redundancy

ideal for complex applications in process automation►Uninterrupted communication with the PLC in case of

e.g.- loss of a single PLC- loss of any other single component- wire break

►Web server available in additional languages: Russianand Chinese

►Significant increased plant availability►Minimum production downtimes; maximum productivity►Prevention of high restart costs►Additional language support for further focus countries

SIMOCODE pro V PN system redundancy

15.11.2013


Examples for PROFINET topologies in switchgear

Open ring (U-form)and several MRP rings with single switch

…

...

Open ring (U-form)and several MRP rings with red. switch

PROFINET system redundancy and media redundancy MRP

Subsystem n

SystemManagement

Subsystem 1

…

PCS 7CPU410-5H

MRP MRP …

... Subsystem n

SystemManagement

Subsystem 1

…

PCS 7CPU410-5H

MRP MRP

e.g. ScalanceXF 204

e.g. ScalanceXF 204

e.g. ScalanceXF 204

e.g. ScalanceXF 204

15.11.2013


Data access via web browser and OPC UA client

SIMOCODE pro V PROFINETWeb server and OPC UA Server

Functions• Control of the motor feeder,

e.g., via touch panel• Diagnostic messages• Measured values and

statistical data• IT security functions:

• Authentication at user level• Encryption and signature

Advantage• No PLC required because of

direct client-servercommunication

• HMI panel as powerfuloperator panel for multipleSIMOCODE pro units

Access toweb server

Access toOPC UA data

Industrial Ethernet / PROFINET IO

Web serverOPC UA server

PCWeb browser Touch panel

SIMOCODE pro V PN

Direct client-server communication via Ethernet without PLC

15.11.2013


Steel industryPaper industry/

pulp

Cement industry Glass industryChemical industry/oil and gas

Pharmaceuticals Water supply anddistribution

Mining industry

Use in the process industry -tuned to special requirements –Protects and starts Ex d/e motors

Overview of industries and applications

15.11.2013


Water and Wastewater engineering

15.11.2013


SIMOCODE Typicals simplifyEngineering, Operation and Service

Introduction

SIMOCODE Typicals – defined standards of withdrawable units

for different applications:

Pumps FansHeaters Valves

SIMOCODE Typical

15.11.2013


SIMOCODE in Motor Control Center (MCC)Compartment Identification

Enables exchange of a MCC load feeder with minimum plant downtime

Withdrawable unit replacement today – with an Initialization Module

§ Automatic initialization via the permanently installed initializationmodule with correct address as well as correct parameters.

Switchboard installation Switchboard drawer with MCC load feeder

Control plug

System bus

Y-connection cable

Initializationmodule

Operator panelBasic unit

Current/voltage measuringmodule

Expansionmodule

15.11.2013


SIMOCODE is used in many relevant Processes

RefineryOnshore

production

Treatment plants

Storage

Compressorstation

15.11.2013


Control of Ball Valves with SIMOCODE

Compressor station

Solution

MCC motor feederwithdrawable unit

Manualoperation

SIMOCODE proBasic unit

Circuit breaker

Currentmeasurement

modul

400 V

Automation/Processcontrol system

Engineering viaSIMOCODE ES

Operatorstation

PROFINET / EthernetPROFIBUS DP

Contactors

Pipe

Limit switches

Torquemonitoring

Limit switches

Timerfunction

15.11.2013


Safe and reliable motor management

Integration into processcontrol systems

+Convenient engineeringthanks to SIMOCODE ES,also in the TIA Portal

+

Multifunctional and solid-statefull motor protection,independently of theautomation system

+

Detailed operating,service and diagnostic data

+

Top highlights at a glance

Safe shutdown of motors

Open communication viaPROFIBUS or PROFINET

+

+

15.11.2013


SIMOCODE pro

Find out more:www.siemens.com/simocode

Experience modernmotor managementwith SIMOCODE pro› Detailed information about the

SIMOCODE pro system› as a video:

• Safety functions PROFINETinterfacing

• Operating principle of theinitialization module in theMCC

• Use of SIMOCODE ES inthe TIA Portal

SIMOCODEpro at aglance!

Innovation Days 2016– SIEMENS SIMOCODE pro · • Use of SIMOCODE ESin the TIA Portal SIMOCODE...

Documents

Transcript of Innovation Days 2016– SIEMENS SIMOCODE pro · • Use of SIMOCODE ESin the TIA Portal SIMOCODE...