Innovation and potential of microbusiness by microbrewing ... presen… ·...

Innovation and potential ofmicrobusiness

by microbrewing, micromalting andmicrodistilling

KASPARSCHULZBrauereimaschienenfabrik&Apparatebauanstalte.K.

KASPARSCHULZBrauereimaschienenfabrik &Apparatebauanstalte.K.

Speaker:Jörg Binkert, graduate brewmaster, born 1970, Bavaria, Germanyapprenticeship for brewer and maltster, Felsenbräu Thalmannsfeldstudies for graduate Brewmaster in Weihenstephan 1993-95technical assistant Bavaria Brewery, NL- Lieshouttechnical director, Neumarkter Lammsbräutechnical manager Kaspar Schulz, BambergR&D director Huppmann AG, KitzingenR&D director Kaspar Schulz, Bamberg

The oldest manufacturer of brewing equipment in the world

Since 1677

The oldest running brewhouse from 1844

source:Derbayerische Bierbrauer fromtheyear1929From1921

Tradition and innovation from Bamberg


The story of success since 1677


Bamberg – the capital of beer


At home in the world

Worldwidecustomers:


Microbusiness is a global player ?

Uniqueness

local resonsibility Sustainability

RegionalityRelaibility

Flexibility

Direct relationship to customer


Microbusiness

Regional economíc cycles

Regional aspects are coming up again:

Ø Regional products stimulates and inspires emotionsØ Regional products create a relationship and pride for the

regionØ Consumer expect authentic regional raw materials and are

willing to pay for itØ Regional products can have reliabilityTodaystillcombined: • Brewery/Distillery and agriculture/ farming

• Brewery/Distillery and maltery• Agriculture and maltery

à Foodandbeveragesarehandinhandwithmicrobusiness


Uniqueness


- Creating unique products,which only can be found at this company

- Highand flexibleproduct range („product ofthe month“)

- Involving customer inthe openproduction

- Creating Production events (e.g.show brewing)

The harmony


Brewing

Malting

Distilling

Malt the basic

Maltster Brewer Miller

Farmer Distiller BakerKASPARSCHULZ

Brauereimaschienenfabrik &Apparatebauanstalte.K.

Quickness + Flexibility

- Identifying new trends- Adapting customer interests- Creating new trends- Experimentalbatches- Changing product range

Direct relationship to customer

Ø events:brewer/distiller/maltster meetsthecustomerØ explanationoftheproductionprocessØ“entertainment”forthecustomerØCustomerappreciatesthebenefitoftheproductØTransparentproduction


Reliability


- Traceability- Transparentproduction- Monitoringthe supply chain(Farmer-Maltster-Brewer-Distiller=one business,the key benefit for the customer)

Annual capacity/ batch size in mt

*calculatedwith50weeksofproductioninoneyear

Steeping vessel

• Conicalfunnelsteepingvessel• Automatedremovaloffloatingbarley• Mixingandwashingbyre-circulation• 2possibilitiesofpneumaticmixingandventilation

• CO2suction• Excellenthygienicconditions• Closedvesselwithhood• Automaticcleaningwithsprayballs

Steeping vessel

• Dustfree fillingwithbarley(closedvessel)• Dispersionplateforadditionalwashingeffectandmixing

• Rinseforautomaticremovaloffloatingbarley

Steeping vessel

• Aerationandmixingwhilewetsteepingwithconebasketandcentralcirculatingpipe

• CO2 suctionfromthebottomwhiledrysteepingwithfan

Transfer to germination-kilning-drum

• Transferwithspecialpumpandscrewconveyer withthewaterofthelastwetsteepingbyrecyclingthewater

• Conewithhighdischargeangleenablesself-emptying• Automaticsprayingoutofsteepingvesselwithsprayballs

Germination-Kilning-Drum

Germination: Aeration and cooling

• Automaticdockingonandoffofairchannels• Exactregulationoffreshandcirculatingairvolumeaccordingtoparametersofoperator

• Intelligentenergy-savingmodeforusingthecoldoutsideairinwinter• Airhumidificationsystem

Germination: Rotation and mixing

• Automaticmixingbysomerotationsofthedrum• Gentletreatmentofrawmaterialwithnoadditionalinstallations• Numberoftimebetweenrotationsdependsonstep(day)ofgermination• Automaticover-rotationandrotationbackforaflatsurfaceofgreenmalt• Sprayingpossiblewhilerotationà Bestdispersionofwater• Transportofgreenmaltnotnecessary(gentletreatment)

Withering and kilning

• Indirectairheaterwithgas-poweredburner(naturalorliquidgas)• Exactregulationoffreshandcirculatingairvolumeaccordingtoparametersofoperator

• Kilningtemperaturesupto130°C(266°F)• Glass-tubeheatexchangerensuresheatrecoveryandsavesenergy

Transport of malt out of drum

• Transportofmaltwithscrewtomaltbin• Completeautomaticemptyingofdrum• Remainingrootletsanddurstarewashedoutwiththewaterofthenextbatch

Automatic system

Ø Clearlystructuredvisualizationofcomponents,measurementsandcontrolelements

Expansion

• Easyexpansionupto3Germination-Kilning-Drums• Possibilitytoproduce3batchesinoneweek• Useofexistingequipmentforall3drums:

Ø SteepingvesselØ KilningfanØ AirheaterØ Glass-tubeheatexchanger

Pictures & business models

1x10to SCHULZmalting plantbefore expansionMASTRIBIRRAIUMBRICOOP.ARL.(Italy)



2x10to SCHULZmalting plantafterexpansionMASTRIBIRRAIUMBRICOOP.ARL.(Italy)



2x10to SCHULZmalting plantand 70hlbrew houseMASTRIBIRRAIUMBRICOOP.ARL.(Italy)


1x5to SCHULZmalting plantCercledesAgriculteursdeGenève (Switzerland)


1x5to SCHULZmalting plantWarbro Kvarn AB(Sweden)


1x10to SCHULZmalting plant(expandable)RootShoot Malting (USA)



6x10to SCHULZmalting plant1886MaltHouse(USA)



3x10to SCHULZmalting plantWestBranch Malts (USA)


6x10to SCHULZmalting plant1886MaltHouse(USA)

Products

Seamlessintegrationintovariousproductioncyclesofallmalt-processingindustries.

From Brewpub to Craft Beer


From traditional to vanguard


Beer from here!

Changing market


From ancient time to nowadays

actualpartnership


Microbusiness is a global player!

Pilot plant

• InstalledatKlostermalz WirthGmbHinErlangen(Germany)• Runningsince2013• NowinKulmbach atIREKS

Existing plants and projects

Thank you for your attention.

www.schulz-craftmalting.de

www.kaspar-schulz.de

www.facebook.com/Schulz1677

www.instagram.com/kasparschulz/

KASPAR SCHULZBrauereimaschinenfabrik & Apparatebauanstalt GmbHKaspar-Schulz-Str.1 96052 Bamberg, Germany

Innovation and potential of microbusiness by microbrewing ... presen… ·...

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